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Summary of Contents for Kemppi PROMIG 200 ML
- Page 1 1923790E Operation instructions • english 0509 PROMIG 200 ML...
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Page 2: Table Of Contents
3.6.3. WELDING OPERATION 4. MAINTENANCE 4.1. DAILY MAINTENANCE 4.2. REGULAR MAINTENANCE 4.2.1. EVERY SIXTH MONTHS 4.2.2. SERVICE CONTRACT 4.3. ORDERING NUMBERS 4.4. TROUBLE SHOOTING 4.4.1. ERROR CODES 5. TECHNICAL DATA 5.1. TECHNICAL DATA PROMIG 200ML/0509 – 2 © KEMPPI OY... -
Page 3: Preface
1.2. Product introduction PROMIG 200 ML is a mobile wire feed unit designed for dock yards and heavy metal industry. PROMIG wire feed units are used with PRO multi-function power sources. Due to its operational properties and mechanical durability, PROMIG 200 is very sui- table for fl... -
Page 4: Installation
2.4. Installation and main parts 2.4.1. Assembling the equipment Fasten the units by using the screws and bolts delivered with the equipment. Install welding gun and tighten carefully. Cable connections are presented in the following chapters. PROMIG 200ML/0509 – 4 © KEMPPI OY... -
Page 5: Main Parts And Connections
The factory assembly includes feed rolls with plain groove and with orange wire guide tubes for welding fi ller wires of 0.9-1.2 mm (0.035”, 0.045” and 0.052”). © KEMPPI OY PROMIG 200ML/0509 – 5... - Page 6 Filler wires and wire feed mechanism PROMIG 200ML/0509 – 6 © KEMPPI OY...
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Page 7: Installing Wire Reel
Adjust the wire reel braking force by turning the adjusting screw in the middle of the locking latch with a screwdriver. Note! To avoid over-loading wire feed motor, do not tighten too much. © KEMPPI OY PROMIG 200ML/0509 – 7... -
Page 8: Shielding Gas
The fl ow rate is set according to the welding power used in the job. A suitable fl ow rate is normally 8 - 10 l/min. If the gas fl ow is not suitable, the welded joint will be sporous. Contact your local Kemppi-dealer for choosing gas and equipment. -
Page 9: Operation
Before starting welding, welding settings suitable for the work piece are chosen in function panel. See 3.1. Welding processes. When needed, the settings can be adjusted on function panel. The main functions of the ML-panel are presented on the following page. © KEMPPI OY PROMIG 200ML/0509 – 9... - Page 10 Pulsed MIG Synergic MIG (1-MIG) Normal MIG Control mode selection switch Local control Remote control Wire feed speed and current control MIG/MAG welding: local control of wire feed speed MMA welding: welding current control. PROMIG 200ML/0509 – 10 © KEMPPI OY...
- Page 11 Harder arc. Object: e.g. maximizing stability of the arc on short circuit NOTE! The control range for MIG welding dynamics -9...0...9 is a relative range accor- ding to wire and is different from control range -9...0...9 for dynamics of normal MIG/ MAG welding. © KEMPPI OY PROMIG 200ML/0509 – 11...
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Page 12: Selecting And Adjusting Welding Settings
Start welding and adjust welding power and arc length if needed. 3.4.3. Synergic pulsed MIG -welding Select welding process MIG 2T or 4T with selection switch. Select pulsed MIG welding with the selection switch. Select material and welding wire diameter with selection switches. PROMIG 200ML/0509 – 12 © KEMPPI OY... -
Page 13: Mma-Welding
Welding arc ignites, shielding gas starts to fl ow and wire feed mechanism inches welding wire. If necessary adjust wire feed and voltage, or in synergic welding welding power. Readjust until you have found suitable adjustments. © KEMPPI OY PROMIG 200ML/0509 – 13... -
Page 14: Maintenance
Clean the equipment housing and power source fi lter. The fi lter can be cleaned with pressurized air or washed, if necessary. 4.2.2. Service contract KEMPPI –service workshops make special service contracts with customers about regular maintenance. All parts are cleaned, checked and if necessary, repaired. Also the operation of welding machine is tested. -
Page 15: Trouble Shooting
Check there is enough free space behind the machine for cooling air circula- tion. For further information and assistance, contact your nearest Kemppi service work- shop. If an error code appears on function panel view, please also note the code number (Err+number). - Page 16 Blinking of error codes Err 2-4 ends automatically within 5 s, if the trigger is not pressed down. Eliminate the reason of error before next start. Blinking of error codes Err 5-12 ends by next start, if the reason of error code has been eliminated. PROMIG 200ML/0509 – 16 © KEMPPI OY...
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Page 17: Technical Data
5. TECHNICAL DATA 5.1. Technical data Promig 200 ML Working voltage (safety voltage) 50 VDC Rated power 100 W Max. load 60% ED 460 A (nominal values) 100% ED 355 A Operation principle 4-roll-feed Diameter of feed roll 32 mm Wire feed speed 0 ... - Page 18 Tel (06033) 88 020 KEMPPI NORGE A/S Telefax (06033) 72 528 Postboks 2151, Postterminalen e-mail:sales.de@kemppi.com N – 3103 TØNSBERG KEMPPI SP. z o.o. NORGE Ul. Piłsudskiego 2 Tel 33 34 60 00 05-091 ZA¸BKI Telefax 33 34 60 10 Poland e-mail: sales.no@kemppi.com...