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Summary of Contents for Kemppi KempoMat 2500
- Page 1 1921960E �������������������������������� ���������������������������� ������������������������������� �������������������������������...
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Page 2: Table Of Contents
7. OPERATION DISTURBANCES..............18 7.1. Cables....................19 7.2. Power source ..................19 8. REGULAR MAINTENANCE OF THE EQUIPMENT........19 9. ORDERING NUMBERS ................19 10. TECHNICAL DATA..................20 2 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 COPYRIGHT KEMPPI OY... -
Page 3: Preface
It also contains maintenance information and technical specifications. Read this manual completely from front to back before installing, operating or maintaining the equipment for the first time. For further information on Kemppi products please contact us or your nearest Kemppi distributor. -
Page 4: Siting The Machine
5-conductor cable, you must cut the zero conductor to the level of the cable´s protective shield. Sizes of mains cables and fuse ratings for the machine at 100% ED duty cycle are specified in the table below: 4 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 COPYRIGHT KEMPPI OY... -
Page 5: Welding And Return Current Cables
By delivery from the factory the Kempomat 3200 and 2500 machine has been connected for mains voltage 3~ 400 V. In order to change the mains voltage in the Kempomat 2500/3200 machine, remove the side plate of the machine. Change the connections according to the enclosed diagram. -
Page 6: Use Of Wirefeeder
3. USE OF WIREFEEDER 3.1. PARTS OF WIRE FEED MECHANISM Kempomat 3200, 4000 6 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 COPYRIGHT KEMPPI OY... - Page 7 Kempomat 2500 Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 / 7 COPYRIGHT KEMPPI OY...
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Page 8: Installation Of The Wire Feed System
ø mm (inch) white 0.6 and 0.8 (0.030) 0.9/1.0 and 1.2 (0.035, 0.045 and 0.052) Guide tubes colour filler wire ø mm (inch) orange 0.6-1.6 (0.024-1/16) 8 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 COPYRIGHT KEMPPI OY... -
Page 9: Mounting Of Mig Welding Gun
Check in filler wire reel that there are no parts sticking out, which could e.g. chafe against chassis or door of wire feeder unit. Dragging parts might expose chassis of wire feeder unit under voltage. LOCKED OPEN Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 / 9 COPYRIGHT KEMPPI OY... -
Page 10: Automatic Wire Feed To Gun
Make sure that the welding gun in your use is designed for max. welding current needed by you! Never use a damaged welding gun! Adjustment screw 10 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 COPYRIGHT KEMPPI OY... -
Page 11: Shielding Gas
Always fasten gas bottle tightly in vertical position, to wall stand or bottle cart, spe- cially designed for it! For safety reasons always remove gas bottle from transport stand of the machine before lifting or car transport of machine! Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 / 11 COPYRIGHT KEMPPI OY... -
Page 12: Operation And Use Of Power Source
I Return current dix-connector (coarser arc) II Return current dix-connector (softer arc) Control fuse (8 A delayed) Shielding gas connector Inlet of mains cable Fan and inlet opening 12 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 COPYRIGHT KEMPPI OY... -
Page 13: Wire Feed Panel
4.3. WIRE FEEDER UNIT Burn back time (according to f iller BURN- material and wire feed) BACK Wire inch switch (wire feed into gun) WIRE INCH Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 / 13 COPYRIGHT KEMPPI OY... -
Page 14: Main Switches And Pilot Lamps
1 / 4 - 4 / 4 36,0 - 40,1 V 28 - 48 V 4 / 4 1 / 4 - 4 / 4 41,7 - 47,3 V 14 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 COPYRIGHT KEMPPI OY... -
Page 15: Adjustment For Arc Roughness I, Ii
If you try to end welding with an unsuitable burn back time, the wire will burn in the contact tip, there will be too big “balloon” at the wire end, or the wire will stick at the ending point. Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 / 15 ... -
Page 16: Kmw Timer
The pause time length can be adjusted from the control card trimmer as 0.2 - 1.0 s. The gun switch pressed: welding is started and continued for so long as the switch is pressed. 16 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 ... -
Page 17: Accessories
With the unit´s switch you can select the Kempomat operation or the push-pull gun operation. Concerning the right connections in the gun, contact your KEMPPI dealer. 6.2. INSTALLATION AND MOUNTING In the accessories of the KMW timer are included electronics card, potentiometer knob, switch protections, flat cable and fastening screws. -
Page 18: Operation Disturbances
Loose couplings must be tightened Clean dust and dirt from the equipment. When using compressed air, always protect your eyes with proper eye protection. twice a year 18 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 COPYRIGHT KEMPPI OY... -
Page 19: Cables
Only authorized electrician shall carry out repairs to the machines. 8. REGULAR MAINTENANCE OF THE EQUIPMENT Kemppi service repair shops make regular maintenance according to the agreement. The major points in the maintenance procedure are listed as follows: Cleaning of the machine... - Page 20 4,5 m 6253514MMT MMT 42 6254213MMT MMT 42 4,5 m 6254214MMT KMP 300 6257306 KMP 300 6257310 Branch cable KMP/Kempomat 3151360 50 mm² 6184511 70 mm² 6184711 20 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 COPYRIGHT KEMPPI OY...
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Page 21: Technical Data
Degree of protection IP 23C External dimensions length 930 mm width 440 mm height 860 mm Weight 80 kg The products meet conformity requirements for CE marking. Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 / 21 COPYRIGHT KEMPPI OY... - Page 22 -20...+40 °C Storage temperature range -40...+60 °C Degree of protection IP 23C External dimensions length 970 mm width 480 mm height 970 mm Weight 118 kg 22 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 COPYRIGHT KEMPPI OY...
- Page 23 -20...+40 °C Storage temperature range -40...+60 °C Degree of protection IP 23C External dimensions length 970 mm width 480 mm height 970 mm Weight 130 kg Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 / 23 COPYRIGHT KEMPPI OY...
- Page 24 Tel (06033) 88 020 KEMPPI NORGE A/S Telefax (06033) 72 528 Postboks 2151, Postterminalen e-mail:sales.de@kemppi.com N – 3103 TØNSBERG KEMPPI SP. z o.o. NORGE Ul. Piłsudskiego 2 Tel 33 34 60 00 05-091 ZA¸BKI Telefax 33 34 60 10 Poland e-mail: sales.no@kemppi.com...
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