Table Of Contents - R&M LM Installation And Maintenance Manual

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LM10 I&M MANUAL/EN/11.30.2010
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CAUTION: Read the instructions supplied with the product before installation and
commissioning.
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CAUTION: Keep the instructions in a safe place for future reference.

Table of contents

1
INTRODUCTION ........................................................................................................................................ 5
1.1
Contact Information ........................................................................................................................... 5
1.2
Warranty ............................................................................................................................................ 5
1.3
Disclaimer .......................................................................................................................................... 5
1.4
Safety ................................................................................................................................................. 6
1.5
Placards and Instructions .................................................................................................................. 8
2
INSTALLATION ......................................................................................................................................... 9
2.1
General .............................................................................................................................................. 9
2.2
Lubrication ......................................................................................................................................... 9
2.3
Mounting .......................................................................................................................................... 10
2.4
Load Hook Throat Opening ............................................................................................................. 10
2.5
Electrical Connection ....................................................................................................................... 11
2.6
Three Phase Power Connections .................................................................................................... 12
3
INITIAL START-UP .................................................................................................................................. 13
3.1
General ............................................................................................................................................ 13
3.2
Correcting the Direction of Hook Travel .......................................................................................... 13
3.3
Operational Checks - No Load ....................................................................................................... 14
3.4
Operational Checks - With Load ..................................................................................................... 14
4
HOIST OPERATION ................................................................................................................................ 15
5
LOW HEADROOM TROLLEY ................................................................................................................. 16
5.1
Description - Technical Characteristics (low headroom trolley) ...................................................... 16
5.1.1
Technical Characteristics ............................................................................................................. 16
5.1.2
Environmental Data ..................................................................................................................... 17
5.1.3
Optional equipment ...................................................................................................................... 17
6
SWIVEL TROLLEY .................................................................................................................................. 18
6.1
Description - Technical Characteristics (swiveling trolley to 3.2 tons) ............................................ 18
6.1.1
Technical Characteristics ............................................................................................................. 18
6.2
Installation of Swivel Trolley ............................................................................................................ 19
6.3
Electric Swivel Trolley ...................................................................................................................... 20
6.3.1
Swiveling trolley (3.2 tons) ........................................................................................................... 21
6.3.2
Swiveling trolley (3.2 to 5.0 tons) (NOT LOCALLY AVAILABLE) ................................................ 21
6.3.3
Procedure to adjust swivel trolley guide rollers ........................................................................... 22
7
MAINTENANCE ....................................................................................................................................... 23
7.1
Basic Hoist Construction .................................................................................................................. 23
7.2
Motor / Body..................................................................................................................................... 23
7.3
Hoist Motor Brake and Load-Limiting Device .................................................................................. 24
7.4
Slip Clutch Adjustment ..................................................................................................................... 24
7.4.1
Slip Clutch Adjustment after Installation ...................................................................................... 25
7.4.2
Hoist Motor Brake Adjustment ..................................................................................................... 26
7.4.3
Replacement Criteria for Motor Brakes ....................................................................................... 27
7.5
Load Chain....................................................................................................................................... 28
7.5.1
General ........................................................................................................................................ 28
7.5.2
Maintenance Inspection ............................................................................................................... 28
7.5.3
Load Chain Specifications (see Figure 13) .................................................................................. 30
7.5.4
Removing the Load Chain ........................................................................................................... 30
7.5.5
Installing the Load Chain ............................................................................................................. 31
R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319
This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.
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