R&M LOADMATE LM05 II Series Installation And Maintenance Manual
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R&M LOADMATE LM05 II Series Installation And Maintenance Manual

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INSTALLATION AND
MAINTENANCE MANUAL
LM CHAIN HOIST
LOADMATE
English
STD-R-KHA-F-CQD-ENG
This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.
®
LM05 SERIES II

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Summary of Contents for R&M LOADMATE LM05 II Series

  • Page 1 INSTALLATION AND MAINTENANCE MANUAL LM CHAIN HOIST ® LOADMATE LM05 SERIES II English STD-R-KHA-F-CQD-ENG This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 2 LM05 SERIES II I&M MANUAL/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK 2/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright ©...

  • Page 3: Table Of Contents

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 CAUTION: Read the instructions supplied with the product before installation and commissioning. CAUTION: Keep the instructions in a safe place for future reference. Table of contents INTRODUCTION ............................5 Contact Information ..........................5 Warranty ..............................5 Disclaimer .............................5 Safety ..............................6 Placards and Instructions ........................8 INSTALLATION ............................9...
  • Page 4 LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.5.1 General ............................35 7.5.2 Removing fall stop (Figure 14) ....................35 7.5.3 Fall Stop Installation (Figure 14) ....................35 Chain Container ..........................36 7.6.1 Removing Chain Container (Figure 15) ..................36 7.6.2 Installing Chain Container (Figure 15) ..................36 Vinyl Chain Bag (optional) .........................

  • Page 5: Introduction

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 INTRODUCTION Contact Information Please do not hesitate to use the following contact information in the event that you may need assistance: R&M MATERIALS HANDLING, INC. 4501 Gateway Boulevard Springfield, OH 45502 General Telephone: 937 - 328-5100 Toll Free Telephone (US): 800 - 955-9967 General Fax:...

  • Page 6: Safety

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 It must be recognized that this is a manual of recommendations for the Hoist Installation, Maintenance, and Inspection personnel and its use is permissive not mandatory. It is the responsibility of the hoist owner to make personnel aware of all federal, state, and local codes and regulations.
  • Page 7 LM05 SERIES II I&M MANUAL/EN/11.30.2010 The words SHALL and SHOULD are used throughout this manual in accordance with definitions in the ASME B30 standards as follows: SHALL indicates a rule is mandatory and must be followed. SHOULD indicates a rule is a recommendation, the advisability of which depends on the facts in each situation.

  • Page 8: Placards And Instructions

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 NOTICE: It is a responsibility of the owner / user to install, inspect, test, maintain, and operate a hoist in accordance with the ASME B30.16 Safety Standard, OSHA Regulations, and ANSI / NFPA 70, National Electric Code. If the hoist is installed as part of a total lifting system, it is also the responsibility of the owner / user to comply with the applicable ASME B30 volume that addresses other types of equipment used in the system.

  • Page 9: Installation

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 INSTALLATION DANGER: Before installing, removing, inspection, or performing any maintenance on a hoist, the main switch shall be de-energized. Lock and tag the main switch in the de- energized position in accordance with ANSI Z244.1. Follow other maintenance procedures outlined in this manual and ASME B30.16.

  • Page 10: Mounting

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Mounting Below are three types of mounting: 1. Hook Mounted 2. Base Mounted 3. Coupling Mounted 4. Trolley Mounted – NOT SHOWN – is accomplished via a Hook or Trolley Coupling to the Trolley Assembly. Figure 1.

  • Page 11: Electrical Connection

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Electrical Connection The user / owner must provide the main power supply hardware (cable, conductor bar, fuses, disconnect switch, etc.). CAUTION: Make sure that the power supply voltage is the same as that shown on hoist serial plate / nameplate.

  • Page 12: Three Phase Power Connections

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Three Phase Power Connections Figure 2. Three Phase Control Box Power Connections MOTORIZED TROLLEY PLUG POWER PUSHBUTTON CABLE PLUG GLAND CONNECTION 1. Remove the control box cover. 2. Insert the power supply cable through the cable gland. 3.

  • Page 13: Single Phase Power Connections

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Single Phase Power Connections Figure 3. Single Phase Control Box Power Connections 1. Remove the control box cover. 2. Insert power supply through the power cable gland. 3. Make the following connections: Connect power lead to L1 Connect neutral lead to L2 Connect ground lead to PE 4.

  • Page 14: Initial Start-Up

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 INITIAL START-UP WARNING: Before connecting power to hoist, check all “motion” buttons on pendant control assembly to make sure that they operate freely without binding or sticking. Check pendant cable and strain relief connection to ensure that they are not damaged. General Initial start-up procedures are as follows: Read all attached WARNING tags and placards affixed to hoist.

  • Page 15: Operational Checks - No Load

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Operational Checks – No Load Check hoist motor brake function. Run empty load block up or down to check that load block does not drift more than 1.0 inch [25mm]. If so, adjust brake as described in Section 7.3 of this manual. Run empty load block down to check that fall stop (located on free end of load chain) makes proper contact with upper / lower travel safety limit switch and that limit switch functions properly.

  • Page 16: Hoist Operation

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 HOIST OPERATION WARNING: BEFORE PROCEEDING WITH THE NORMAL OPERATION OF THIS HOIST, THE OPERATOR/(S) SHALL BE TRAINED IN ACCORDANCE WITH THE LoadMate® Electric Chain Hoist Operator’s Manual AS SUPPLIED WITH THIS HOIST. FAILURE TO READ AND COMPLY WITH ANY ONE OF THE LIMITATIONS NOTED IN THIS MANUAL AND THE LoadMate®...

  • Page 17: Low Headroom Trolley

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 LOW HEADROOM TROLLEY Figure 4. Low headroom trolley Description – Technical Characteristics (low headroom trolley) NOTE: The trolley you have just purchased must be used only with the nominal load indicated on the rating plate. NOTE: The trolley’s service life will depend upon the level of duty, the average operating time, the number of starts and the maintenance applied to it.

  • Page 18: Environmental Data

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 5.1.2 Environmental Data Ambient temperature: -10° C to +40° C Protection degree: IP55 as standard Sound level: 70 decibels at 1 m 5.1.3 Optional equipment Limit Switch: This cuts off the directional movement when the trolley reaches the end of its run. Electric Actuation Device: This actuates the supply line;...

  • Page 19: Swivel Trolley

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 SWIVEL TROLLEY Description – Technical Characteristics (swiveling trolley to 3.2 tons) NOTE: The trolley you have just purchased must be used only with the nominal load indicated on the rating plate. NOTE: The trolley’s service life will depend on the level of duty, the average operating time, the number of starts and the maintenance applied to it.

  • Page 20: Installation Of Swivel Trolley

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Installation of Swivel Trolley The service life of the trolley depends upon the way it is installed. The instructions in this manual must be followed carefully for the installation, use and maintenance of the hoist. Any use contrary to these instructions can be dangerous.

  • Page 21: Electric Swivel Trolley

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Figure 5. Drive wheel and idler wheel/side plates Adjust drive wheel and idler wheel/side plates as shown above. Electric Swivel Trolley Figure 6. Electric swivel trolley Table 1. Electric swivel trolley HOIST TYPE SWIVELING CAPACITY NUMBER OF WHEEL MOTOR TYPE...

  • Page 22: Swiveling Trolley (3.2 Tons)

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 6.3.1 Swiveling trolley (3.2 tons) Figure 7. Swiveling trolley (3.2 tons) CAPACITY MAX 3.2 TONS (3200 KG) RAY OF CURVE MINI 2.6 FEET 6.3.2 Swiveling trolley (3.2 to 5.0 tons) (NOT LOCALLY AVAILABLE) Figure 8. Swiveling trolley (3.2 to 5.0 tons) CAPACITY MAX 3.2 TO 5 TONS (3200 TO 5000 KG) RAY OF CURVE MINI 3.9 FEET 22/89...

  • Page 23: Procedure To Adjust Swivel Trolley Guide Rollers

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 6.3.3 Procedure to adjust swivel trolley guide rollers 1. Loosen nut “A” (8 plcs). 2. Adjust guide rollers the maximum distance away from beam. 3. Place swivel trolley on beam. 4. Move trolley to curve section of beam. 5.

  • Page 24: Maintenance

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 MAINTENANCE Basic Hoist Construction Figure 10. Basic Hoist Components 1. LOAD BLOCK ASSEMBLY (2-FALL SHOWN) 2. LOAD CHAIN 3. ELECTRICAL CONTROL ENCLOSURE 4. TOP HOOK 5. HOIST GEAR BOX ASSEMBLY 6. CHAIN CONTAINER & HARDWARE 7.

  • Page 25: Hoist Motor Brake And Load-Limiting Device

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Hoist Motor Brake and Load-Limiting Device The hoisting motor is equipped with a D.C. electromagnetic disc brake. The brake brings the load to a smooth and quick stop and holds the load when the motor is not energized. An energized coil releases the hoist brake to allow the hoisting motor to run freely when in use.
  • Page 26 LM05 SERIES II I&M MANUAL/EN/11.30.2010 Figure 11. Cross Section of Hoist Brake / Slip Clutch Table 2. Hoist Brake / Slip Clutch Parts List ITEM DESCRIPTION ELECTROMAGNETIC COIL BRAKE LINING PLATE SLIP CLUTCH PLATE SLIP CLUTCH LINING DISC LOCKING SCREW BRAKE ADJUSTING NUT GEAR INPUT SHAFT SLIP CLUTCH ADJUSTING NUT...

  • Page 27: Slip Clutch Adjustment After Installation

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 SEE Figure 11 CAUTION: Make sure the motor is not running before placing tool on the nut to adjust it. Do not touch any moving components. CAUTION: The slip-clutch generates heat when slipping. ITEMS 3 & 4 absorb this heat. When these items become too hot, clutch adjustment may be difficult due to unstable behavior of friction surfaces.

  • Page 28: Hoist Motor Brake Adjustment (See Figure 11)

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.3.3 Hoist Motor Brake Adjustment (See Figure 11) If maximum air gap of brake has been reached or will be exceeded before next inspection, readjust air gap. Minimum air gap Maximum air gap X = 0.008” [ 0.2 mm ] X = 0.020”...

  • Page 29: Replacement Criteria For Motor Brakes

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.3.4 Replacement Criteria for Motor Brakes Table 3. Replacement Criteria for Motor Brakes THICKNESS AS NEW REPLACE WHEN LM 01 0.260 inches (6.6 mm) 0.220 inches (5.6 mm) LM 05 0.370 inches (9.4 mm) 0.330 inches (8.4 mm) LM 10 0.055 inches (1.4 mm) 0.016 inches (0.4 mm)

  • Page 30: Load Chain

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Load Chain 7.4.1 General CAUTION: A hoist SHALL NEVER be used if the load chain shows any evidence of mechanical damage or excessive wear. Never use the load chain as a sling. Use only original equipment chain as supplied by a factory authorized source. Improper load chain storage or installation can render the load chain unusable prior to the first lift.
  • Page 31 LM05 SERIES II I&M MANUAL/EN/11.30.2010 Figure 12. Chain Dimensions 11 t Ød P25004 Measure the following chain dimensions at several points on chain: (Figure 12) Dimensions of one link ( d x t ) where, d = diameter and t = pitch Length over 11 links ( 11 t ) Replace load chain if any one of these dimensions exceeds maximum allowed wear.

  • Page 32: Load Chain Specifications (See Figure 12)

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.4.3 Load Chain Specifications (see Figure 12) Chain Specification: Load chain Chain type: Standard Diameter (d) x pitch (t): 0.189” (4.8 mm) /0.492” (12.5 mm) Class: Grade: H8S or HIS G80 RAS Maximum working stress: 19,652 lbs/in (135.5 N/mm Hardened surface:...

  • Page 33: Installing The Load Chain

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.4.5 Installing the Load Chain Figure 13. Chain Installation Figure 13-A. Chain Orientation 1-FALL CHAIN INSTALLATION 1. Attach last link of chain onto hook of CHAIN INSERTION TOOL (item 1, Figure 13). 2. If the insertion tool is not in the hoist (removal procedure), insert other end of CHAIN INSERTION TOOL into chain opening closest to chain container side.
  • Page 34 LM05 SERIES II I&M MANUAL/EN/11.30.2010 2-FALL CHAIN INSTALLATION 1. If the chain insertion tool is not in the hoist (removal procedure), attach last link of chain onto hook of CHAIN INSERTION TOOL (item 1, Figure 13). 2. Insert other end of CHAIN INSERTION TOOL into chain opening closest to chain container. CAUTION: For a 2-Fall load block assembly, make sure the chain weld on chain link faces inward toward chain wheel pocket on hoist and away from idler sprocket of hook block assembly.

  • Page 35: Fall Stop Assembly

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Fall Stop Assembly 7.5.1 General The slack fall stop is a safety stop, not a functional stop. The fall stop must be located at least six (6.0) inches [150mm] from end of last chain link. Figure 14.

  • Page 36: Chain Container

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Chain Container Figure 15. Chain Container Installation CAUTION: Chain container must be installed for effective operation of travel limit switch. 7.6.1 Removing Chain Container (Figure 15) 1. Remove cotter pin (item 5) from end of pin (item 3). 2.

  • Page 37: Vinyl Chain Bag (Optional)

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Vinyl Chain Bag (optional) Figure 16. Vinyl Chain Bag Installation Connection 7.7.1 Installing Vinyl Chain Bag (Figure 16) 1. Insert load chain into vinyl chain bag. Position vinyl chain bag onto hoist mounting bracket. 2. Align holes and insert cotter pin through appropriate bag connection holes for the specific model. 2.1.

  • Page 38: Limit Switches

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Limit Switches 7.8.1 Upper and Lower Travel Safety Limit Switch The Upper and Lower Travel Limit Switch is an automatic reset type switch and connected to the control circuit. The switch housing is recessed into the underside of hoist body. The upper and lower limit switches are emergency protection devices and are not to be used as a continuous stop.

  • Page 39: Upper And Lower Rotary Travel Limit Switch (Optional Only On 3-Phase Units)

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.8.2 Upper and Lower Rotary Travel Limit Switch (Optional Only on 3-Phase units) The rotary limit switch is adjustable and provides over-travel protection for the upper and lower limits of hoist travel. The limit switch is connected to the control circuit. Note: Not available on Single Phase –...

  • Page 40: Hooks

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Hooks 7.9.1 General Check hooks for deformation or cracks. Hooks must be replaced if throat opening has increased by more than 15%, or if throat opening has more than 10-degree twist from plane of straight hook. Figure 17.

  • Page 41: Inspection

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.9.2 Inspection Inspection for wear on top hook and load hook SHALL be checked routinely. Measure the throat opening. (dimension-a2). If throat opening exceeds maximum opening allowed, replace hook. Damaged safety latches SHALL be replaced immediately. Maximum allowed throat opening: Hook Class: 012T load hook...

  • Page 42: Top Hook

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.9.4 Top Hook Figure 19. Top Hook Orientation CHAIN CONTAINER BRACKET CAUTION: Before removing Top Hook, de-energize the power to the hoist per ANSI Z244.1 and make certain that any load is removed from the load hook. Also support the total weight of the hoist, including chain, prior to removing the Top Hook.

  • Page 43: Control Changes And Fuses

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.10 Control Changes and Fuses The control panel components are assembled onto a Printed Circuit (PC) Board. The layouts and wiring diagrams found within this section are for standard hoist controls. The hoist motor brake rectifier is an integral part of the Printed Circuit (PC) Board.

  • Page 44: Three-Phase Single-Speed Voltage Changes

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.10.2 Three-phase Single-speed Voltage Changes: Proceed as follows: 1. Use a straight slot screwdriver and remove the cap on top of the fuse holder. There is only one cap for two fuse holders, locations F100 and F101. The fuse is located in the fuse holder with the cap. Place control circuit fuse into correct fuse holder position depending on supply voltage.

  • Page 45: Control Panel Layout - Three Phase - Two-Speed Hoist - 208/230/460 Volts

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.11 Control Panel Layout – Three Phase – Two-speed Hoist – 208/230/460 Volts Figure 20. Control Panel Components and Layout – Three Phase – Two Speed Table 6. Control Panel Components – Three-Phase Two-Speed Parts List ITEM DESCRIPTION HOIST POWER SUPPLY –...

  • Page 46: Three Phase - Wiring Diagram - Two-Speed Hoist - 208/230/460 Volts - Power Circuit

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.12 Three Phase – Wiring Diagram – Two-speed Hoist - 208/230/460 volts – Power Circuit 46/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 47: Three Phase - Wiring Diagram - Two-Speed Hoist - 208/230/460 Volts - Control Circuit

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.13 Three Phase – Wiring Diagram – Two-speed Hoist - 208/230/460 volts – Control Circuit 47/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 48: Control Panel Layout - Three Phase - Two-Speed Hoist - 575 Volts

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.14 Control Panel Layout – Three Phase – Two-speed Hoist – 575 volts Table 7. Control Panel (Three-Phase Two-Speed 575v) Parts List ITEM DESCRIPTION HOIST POWER SUPPLY – PHASE 1 HOIST POWER SUPPLY – PHASE 2 HOIST POWER SUPPLY –...

  • Page 49: Three Phase - Wiring Diagram - Two-Speed Hoist - 575 Volts - Power Circuit

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.15 Three Phase – Wiring Diagram – Two-speed Hoist – 575 volts – Power Circuit 49/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 50: Three Phase - Wiring Diagram - Two-Speed Hoist - 575 Volts - Control Circuit

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.16 Three Phase – Wiring Diagram – Two-speed Hoist – 575 volts – Control Circuit 50/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 51: Control Panel Layout - Three Phase - Single Speed Hoist - 208/230 Volts

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.17 Control Panel Layout – Three Phase – Single Speed Hoist – 208/230 volts Table 8. Control Panel (Three-Phase Single-Speed Hoist 208/230v) Parts List ITEM DESCRIPTION HOIST POWER SUPPLY – PHASE 1 HOIST POWER SUPPLY – PHASE 2 HOIST POWER SUPPLY –...

  • Page 52: Control Panel Layout - Three Phase - Single Speed Hoist - 460 Volts

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.18 Control Panel Layout – Three Phase – Single Speed Hoist – 460 volts Table 9. Control Panel (Three-Phase Single-Speed Hoist 460v) Parts List ITEM DESCRIPTION HOIST POWER SUPPLY – PHASE 1 HOIST POWER SUPPLY – PHASE 2 HOIST POWER SUPPLY –...

  • Page 53: Three Phase - Wiring Diagram - Single Speed Hoist - 208/230/460 Volts - Power Circuit

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.19 Three Phase – Wiring Diagram – Single Speed Hoist – 208/230/460 volts – Power Circuit 53/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 54: Three Phase - Wiring Diagram - Single Speed Hoist - 208/230/460 Volts - Control Circuit

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.20 Three Phase – Wiring Diagram – Single Speed Hoist – 208/230/460 volts – Control Circuit 54/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 55: Power Supply Layout - Single Phase - Control Panel - 115V

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.21 Power Supply Layout – Single Phase – Control Panel – 115V Table 10. Power Supply (Single-Phase Control Panel 115v) Parts List ITEM DESCRIPTION HOIST POWER SUPPLY – NEUTRAL HOIST POWER SUPPLY – POWER PHASE POWER SUPPLY GROUND TERMINAL STRIP ON PRINTED CIRCUIT BOARD TERMINAL STRIP ON CONTROL TRANSFORMER –...

  • Page 56: Single Phase - Wiring Diagram - 115V Power Circuit

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.22 Single Phase – Wiring Diagram – 115V Power Circuit 56/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 57: Single Phase - Wiring Diagram - Control Circuit

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.23 Single Phase – Wiring Diagram – Control Circuit 57/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 58: Wiring Diagram - Single Phase - 3 Button - Push Button

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.24 Wiring Diagram – Single Phase – 3 Button – Push Button 58/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 59: Wiring Diagram - 5 Button - Push Button

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.25 Wiring Diagram – 5 Button – Push Button 59/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 60: Wiring Diagram - 7 Button - Push Button

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 7.26 Wiring Diagram – 7 Button – Push Button 60/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 61: Preventative Maintenance

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 PREVENTATIVE MAINTENANCE Maintenance and Inspection Table Table 11. Maintenance and Inspection Schedule INSPECTION CHECK INTERVAL QUALIFIED PERSON BRAKE OPERATION FOR HOLDING AND RELEASING DAILY OPERATOR LOAD CHAIN FOR DAMAGE DAILY OPERATOR SUSPENSION SUPPORT OF P/ B ASSEMBLY DAILY OPERATOR CLEANLINESS &...

  • Page 62: Lubrication

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Lubrication Table 12. Lubrication Specifications LUBRICATION SPECIFICATIONS ACCEPTABLE LUBRICANTS QUANTITY POINT Chain Oil or Liquid grease Chain lubricating fluid (Ceplattyn or As required similar) EP-90 Idler sprocket Grease (without MoS2) BP Energrease LS - EP 2 As required Slide bearing + KP 2 (DIN 51 502)

  • Page 63: Recommended Technical Support For Various Spare Parts

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Recommended technical support for various spare parts Table 13. Recommended Technical Support for Various Spare Parts SPARE PART REPLACED BY Upper chain guide Qualified Electrician & Mechanic Output shaft Qualified Electrician & Mechanic PG cable gland Qualified Electrician Gear shaft + nuts Qualified Mechanic...

  • Page 64: Troubleshooting

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Troubleshooting Table 15. Troubleshooting PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Hoist does not lift or lower load Emergency stop button is activated Deactivate button Blown fuse Replace the fuse Motor thermal protection activated Allow motor to cool down Pendant plug pin pushed out Reinstall plug pin Contactor terminal screws loose...
  • Page 65 LM05 SERIES II I&M MANUAL/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK 65/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright ©...

  • Page 66: Parts Illustration

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 PARTS ILLUSTRATION Hoist Body – Three Phase Power Supply 66/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 67 LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 16. Hoist Body Parts List PART ITEM DESCRIPTION NUMBER 52309839 COMPLETE HOIST BODY 460V TWO SPEED 32/8 FPM 52309840 COMPLETE HOIST BODY 208/230V TWO SPEED 32/8 FPM 52309841 COMPLETE HOIST BODY 208/230/460V SINGLE SPEED 32 FPM 52309842 COMPLETE HOIST BODY 208/230/460V SINGLE SPEED 16FPM 52309845...

  • Page 68: Hoist Body - Single Phase Power Supply

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Hoist Body – Single Phase Power Supply 68/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright ©...
  • Page 69 LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 17. Hoist Body Single Phase Power Supply Parts List PART ITEM DESCRIPTION NUMBER 52315418 BODY & CONTROLS – 115V SINGLE PHASE – 16S MACHINED CASING 52308741 MOTOR FLANGE ASSEMBLY 52308742 GEAR COVER WITHOUT ROTARY LIMIT ASSEMBLY 52308768 GEAR &...

  • Page 70: Helical Gear Mechanism & Brake

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Helical Gear Mechanism & Brake Table 18. Helical Gear Mechanism and Brake Parts List ITEM PART NUMBER DESCRIPTION 2211016 SLIP CLUTCH SPRING SET 52305652 ROTOR ASSEMBLY – THREE PHASE POWER SUPPLY 52315793 ROTOR ASSEMBLY – SINGLE PHASE POWER SUPPLY 52305659 LOAD CHAIN SPROCKET ASSEMBLY 52305473...
  • Page 71 LM05 SERIES II I&M MANUAL/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK 71/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright ©...

  • Page 72: Lifting Assembly

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Lifting Assembly 72/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright ©...
  • Page 73 LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 19. Lifting Assembly Parts List ITEM PART NUMBER DESCRIPTION 2219902 1-FALL LOAD BLOCK ASSY - STD HOOK 2212018 1-FALL LOAD BLOCK ASSY – SELF-LOCKING HOOK 001512 1-FALL SAFETY LATCH – WIRE TYPE 2212016 1-FALL SAFETY LATCH – STEEL PLATE TYPE 2212011 1-FALL LOAD HOOK 2217015...

  • Page 74: Chain Guide Assembly - With Limit Switches

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Chain Guide Assembly – With Limit Switches ITEM PART NUMBER DESCRIPTION 2214011 UPPER CHAIN GUIDE 52305493 LOWER CHAIN GUIDE 52293583 WASHER & SPRING SET (SET OF 3) 52305660 SET OF CHAIN GUIDE AND LIMIT SWITCHES 52315431 SET OF SCREWS (5 + 6 + 7) 52315430...

  • Page 75: Controls

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Controls Table 20. Controls Parts List PART ITEM DESCRIPTION NUMBER 52308791 CONTROL BOX BASE & COVER SET 2213017 TS CONTROL – 208/230/460V – 115V CONTROL VOLTAGE 2213016 TS CONTROL – 575V – 115V CONTROL VOLTAGE 2213018 SS CONTROL –...

  • Page 76: Rotary Limit Switch

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Rotary Limit Switch Table 21. Rotary Limit Switch Parts List ITEM PART NUMBER DESCRIPTION 52305505 FLANGE ONLY 52305507 SHAFT 3,4,5 52315475 LIMIT SWITCH FIXING KIT ASSEMBLY + SPACER 52314755 CAM LIMIT SWITCH + SHAFT (2 CAMS) 52315474 CAM OPERATED LIMIT SWITCH COMPLETE (2 CAMS) 52305510...

  • Page 77: Double Brake Mechanism

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Double Brake Mechanism Table 22. Double Brake Mechanism Parts List ITEM PART NUMBER DESCRIPTION 52310083 SPECIAL GEAR SHAFT ASSEMBLY 52305514 DOUBLE BRAKE LIMITER DISK 52305516 DOUBLE BRAKE LIMITER AXLE BRAKE 52308396 SCREW 52305515 SECOND BRAKE SUPPORT 52253277 BEARING 830860...

  • Page 78: Low Headroom Trolley

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 Low Headroom Trolley 9.9.1 Low Headroom Trolley (Drive Components) 78/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 79 LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 23. Low Headroom Trolley Short Outreach (Drive Components) C10 SHORT ITEM DESCRIPTION CODE 460V 52306026 ≤ 2 Ton Complete 2-speed motor drive 115Vc 575V 52306027 (2000 Kg) 208/230V 52306028 > 1 Ton 52299090 460V (1000 Kg) Complete inverter motor drive 115Vc 575V...

  • Page 80: Low Headroom Trolley (Suspension Components)

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.9.2 Low Headroom Trolley (Suspension Components) Figure 21. Low headroom trolley (suspension components) 80/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 81 LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 24. Low Headroom Trolley (Suspension Components) C10 SHORT ITEM DESCRIPTION CODE LH Short Outreach Frame Assy 52391065 Fixed point assy (not applicable for 1-fall hoists) 52391075 Chain bag (from 0 to 30 m) to 65 ft. 52333407 66 to130 ft.

  • Page 82: Electric Trolley (Swiveling Trolley 0 To 3.2 Tons (3200 Kg))

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.10 Electric trolley (Swiveling trolley 0 to 3.2 Tons (3200 Kg)) Figure 22. Electric trolley (swiveling trolley 0 to 3.2 tons (3200 Kg)) NOTE: ECH is attached to swivel trolley through a mechanical connection. No top hook connection available.
  • Page 83 LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 25. Electric trolley (Swiveling trolley 0 to 3.2 Tons (3200 Kg)) ITEM DESCRIPTION CODE Complete 2-speed motor drive 460V 52306026 115Vc ≤ 3.2 Ton 575V 52306027 (3200 Kg) 208/230V 52306028 Complete inverter motor drive ≤...

  • Page 84: Push Button Assembly - Horizontal Pairs Of Buttons

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.11 Push Button Assembly – Horizontal Pairs of Buttons Table 26. Push Button Assembly (Horizontal Pairs of Buttons) Parts List PART ITEM DESCRIPTION NUMBER 2309765010 P/B ASSEMBLY 10 FT, E-STOP, TWO SPEED HOIST 2309765015 P/B ASSEMBLY 15 FT, E-STOP, TWO SPEED HOIST 2309765020 P/B ASSEMBLY 20 FT, E-STOP, TWO SPEED HOIST 2309767010...

  • Page 85: Pushbutton Assembly - Horizontal Pairs Of Buttons

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.12 Pushbutton Assembly – Horizontal Pairs of Buttons Table 27. Push Button Assembly – Horizontal Pairs of Buttons Parts List ITEM PART NUMBER DESCRIPTION 52301832 PISTOL GRIP P/B CONTROL ASSEMBLY – TWO SPEED 2213466004 P/B CONTROL ASSEMBLY – TWO SPEED – 5 BUTTON 2213466005 P/B CONTROL ASSEMBLY –...

  • Page 86: Push Button Assembly - Vertical Pairs Of Buttons (Option)

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.13 Push Button Assembly – Vertical Pairs of Buttons (Option) 86/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 87 LM05 SERIES II I&M MANUAL/EN/11.30.2010 Table 28. Push Button Assembly – Vertical Pairs of Buttons (Option) Parts List PART ITEM DESCRIPTION NUMBER 2309673010 E-STOP, SINGLE SPEED HOIST – 10 FT P/B ASSEMBLY E-STOP, SINGLE SPEED HOIST – 15 FT P/B ASSEMBLY 2309673015 E-STOP, SINGLE SPEED HOIST –...

  • Page 88: Push Button Assembly - Vertical Buttons (Option)

    LM05 SERIES II I&M MANUAL/EN/11.30.2010 9.14 Push Button Assembly – Vertical Buttons (Option) Push Button Assembly - Vertical Buttons (Option) Parts List PART ITEM DESCRIPTION NUMBER 2212932011 3 BUTTON P/B TELEMECANIQUE – S*, 1H 2212932012 3 BUTTON P/B TELEMECANIQUE – S*, 2H 2212932032 5 BUTTON P/B TELEMECANIQUE –...
  • Page 89 LM05 SERIES II I&M MANUAL/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK 89/89 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright ©...

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