R&M LM Installation And Maintenance Manual
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R&M LM Installation And Maintenance Manual

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INSTALLATION AND
MAINTENANCE MANUAL
LM CHAIN HOIST
LOADMATE
English
STD-R-KHA-F-CQD-ENG
R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319
This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.
®
LM10

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  • Page 1 INSTALLATION AND MAINTENANCE MANUAL LM CHAIN HOIST ® LOADMATE LM10 English STD-R-KHA-F-CQD-ENG R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 2 LM10 I&M MANUAL/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 2/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 3: Table Of Contents

    LM10 I&M MANUAL/EN/11.30.2010 CAUTION: Read the instructions supplied with the product before installation and commissioning. CAUTION: Keep the instructions in a safe place for future reference. Table of contents INTRODUCTION ............................5 Contact Information ........................... 5 Warranty ............................5 Disclaimer ............................5 Safety ..............................
  • Page 4 LM10 I&M MANUAL/EN/11.30.2010 Fall Stop Assembly .......................... 33 7.6.1 General ............................33 7.6.2 Removing fall stop (Figure 16) ..................... 33 7.6.3 Fall Stop Installation (Figure 16) ....................33 Chain Container ..........................34 7.7.1 Removing Chain Container (Figure 17) ..................34 7.7.2 Installing Chain Container (Figure 17) ..................

  • Page 5: Introduction

    LM10 I&M MANUAL/EN/11.30.2010 INTRODUCTION Contact Information Please do not hesitate to use the following contact information in the event that you may need assistance: R&M MATERIALS HANDLING, INC. 4501 Gateway Boulevard Springfield, OH 45502 General Telephone: 937 - 328-5100 Toll Free Telephone (US): 800 - 955-9967 General Fax: 937 - 325-5319...

  • Page 6: Safety

    LM10 I&M MANUAL/EN/11.30.2010 Safety Read and understand this manual before using the hoist. Important issues to remember during installation, operation, maintenance, and inspection are provided at the hoist control stations, at various locations on the hoist, in this manual, and in the LoadMate®...
  • Page 7 LM10 I&M MANUAL/EN/11.30.2010 The words SHALL and SHOULD are used throughout this manual in accordance with definitions in the ASME B30 standards as follows: SHALL indicates a rule is mandatory and must be followed. SHOULD indicates a rule is a recommendation, the advisability of which depends on the facts in each situation.

  • Page 8: Placards And Instructions

    LM10 I&M MANUAL/EN/11.30.2010 NOTICE: It is a responsibility of the owner / user to install, inspect, test, maintain, and operate a hoist in accordance with the ASME B30.16 Safety Standard, OSHA Regulations, and ANSI / NFPA 70, National Electric Code. If the hoist is installed as part of a total lifting system, it is also the responsibility of the owner / user to comply with the applicable ASME B30 volume that addresses other types of equipment used in the system.

  • Page 9: Installation

    LM10 I&M MANUAL/EN/11.30.2010 INSTALLATION DANGER: Before installing, removing, inspection, or performing any maintenance on a hoist, the main switch shall be de-energized. Lock and tag the main switch in the de- energized position in accordance with ANSI Z244.1. Follow other maintenance procedures outlined in this manual and ASME B30.16.

  • Page 10: Mounting

    LM10 I&M MANUAL/EN/11.30.2010 Mounting Below are three types of mounting: 1. Hook Mounted 2. Base Mounted 3. Coupling Mounted 4. Trolley Mounted – NOT SHOWN – is accomplished via a Hook or Trolley Coupling to the Trolley Assembly. Figure 1. Mounting Types For all trolley-mounted hoists, refer to appropriate trolley manual for trolley installation instructions.

  • Page 11: Electrical Connection

    LM10 I&M MANUAL/EN/11.30.2010 Electrical Connection The user / owner must provide the main power supply hardware (cable, conductor bar, fuses, disconnect switch, etc.). CAUTION: Make sure that the power supply voltage is the same as that shown on hoist serial plate / nameplate.

  • Page 12: Three Phase Power Connections

    LM10 I&M MANUAL/EN/11.30.2010 Three Phase Power Connections Figure 2. Three Phase Control Box Power Connections Minimum cable sections: Power supply: AWG 16 (1.50 mm Auxiliary current: AWG 18 (0.75 mm Control box/hoist: AWG 18 (1.00 mm R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 12/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 13: Initial Start-Up

    LM10 I&M MANUAL/EN/11.30.2010 INITIAL START-UP WARNING: Before connecting power to hoist, check all “motion” buttons on pendant control assembly to make sure that they operate freely without binding or sticking. Check pendant cable and strain relief connection to ensure that they are not damaged. General Initial start-up procedures are as follows: Read all attached WARNING tags and placards affixed to hoist.

  • Page 14: Operational Checks - No Load

    LM10 I&M MANUAL/EN/11.30.2010 Operational Checks – No Load Check hoist motor brake function. Run empty load block up or down to check that load block does not drift more than 1.0 inch [25mm]. If so, adjust brake as described in Section 7.3 of this manual. Run empty load block down to check that fall stop (located on free end of load chain) makes proper contact with upper / lower travel safety limit switch and that limit switch functions properly.

  • Page 15: Hoist Operation

    LM10 I&M MANUAL/EN/11.30.2010 HOIST OPERATION WARNING: BEFORE PROCEEDING WITH THE NORMAL OPERATION OF THIS HOIST, THE OPERATOR/(S) SHALL BE TRAINED IN ACCORDANCE WITH THE LoadMate® Electric Chain Hoist Operator’s Manual AS SUPPLIED WITH THIS HOIST. WARNING: FAILURE TO READ AND COMPLY WITH ANY ONE OF THE LIMITATIONS NOTED IN THIS MANUAL AND THE LoadMate®...

  • Page 16: Low Headroom Trolley

    LM10 I&M MANUAL/EN/11.30.2010 LOW HEADROOM TROLLEY Figure 3. Low headroom trolley Description – Technical Characteristics (low headroom trolley) NOTE: The trolley you have just purchased must be used only with the nominal load indicated on the rating plate. NOTE: The trolley’s service life will depend upon the level of duty, the average operating time, the number of starts and the maintenance applied to it.

  • Page 17: Environmental Data

    LM10 I&M MANUAL/EN/11.30.2010 5.1.2 Environmental Data Ambient temperature: -10° C to +40° C Protection degree: IP55 as standard Sound level: 70 decibels at 1 m 5.1.3 Optional equipment Limit Switch: This cuts off the directional movement when the trolley reaches the end of its run. Electric Actuation Device: This actuates the supply line;...

  • Page 18: Swivel Trolley

    LM10 I&M MANUAL/EN/11.30.2010 SWIVEL TROLLEY Description – Technical Characteristics (swiveling trolley to 3.2 tons) NOTE: The trolley you have just purchased must be used only with the nominal load indicated on the rating plate. NOTE: The trolley’s service life will depend on the level of duty, the average operating time, the number of starts and the maintenance applied to it.

  • Page 19: Installation Of Swivel Trolley

    LM10 I&M MANUAL/EN/11.30.2010 Installation of Swivel Trolley The service life of the trolley depends upon the way it is installed. The instructions in this manual must be followed carefully for the installation, use and maintenance of the hoist. Any use contrary to these instructions can be dangerous.

  • Page 20: Electric Swivel Trolley

    LM10 I&M MANUAL/EN/11.30.2010 Figure 4. Drive wheel and idler wheel/side plates Adjust drive wheel and idler wheel/side plates as shown above. Electric Swivel Trolley Figure 5. Electric swivel trolley Table 1. Electric swivel trolley HOIST TYPE SWIVELING CAPACITY NUMBER OF WHEEL MOTOR TYPE TROLLEY...

  • Page 21: Swiveling Trolley (3.2 Tons)

    LM10 I&M MANUAL/EN/11.30.2010 6.3.1 Swiveling trolley (3.2 tons) Figure 6. Swiveling trolley (3.2 tons) CAPACITY MAX 3.2 TONS (3200 KG) RAY OF CURVE MINI 2.6 FEET 6.3.2 Swiveling trolley (3.2 to 5.0 tons) (NOT LOCALLY AVAILABLE) Figure 7. Swiveling trolley (3.2 to 5.0 tons) CAPACITY MAX 3.2 TO 5 TONS (3200 TO 5000 KG) RAY OF CURVE MINI 3.9 FEET R&M Materials Handling, Inc.

  • Page 22: Procedure To Adjust Swivel Trolley Guide Rollers

    LM10 I&M MANUAL/EN/11.30.2010 6.3.3 Procedure to adjust swivel trolley guide rollers 1. Loosen nut “A” (8 plcs). 2. Adjust guide rollers the maximum distance away from beam. 3. Place swivel trolley on beam. 4. Move trolley to curve section of beam. 5.

  • Page 23: Maintenance

    LM10 I&M MANUAL/EN/11.30.2010 MAINTENANCE Basic Hoist Construction Figure 9. Basic Hoist Components 1. LOAD BLOCK ASSEMBLY (2-FALL SHOWN) 2. LOAD CHAIN 3. ELECTRICAL CONTROL ENCLOSURE 4. TOP HOOK 5. HOIST GEAR BOX ASSEMBLY 6. CHAIN CONTAINER & HARDWARE 7. HOIST BODY / MOTOR 8.

  • Page 24: Hoist Motor Brake And Load-Limiting Device

    LM10 I&M MANUAL/EN/11.30.2010 Hoist Motor Brake and Load-Limiting Device The hoisting motor is equipped with a D.C. electromagnetic disc brake. The brake brings the load to a smooth and quick stop and holds the load when the motor is not energized. An energized coil releases the hoist brake to allow the hoisting motor to run freely when in use.

  • Page 25: Slip Clutch Adjustment After Installation

    LM10 I&M MANUAL/EN/11.30.2010 CAUTION: SEE Figure 10. Make sure the motor is not running before placing tool on the nut (ITEM 5) to adjust it. Do not touch any moving components. The slip-clutch generates heat when slipping. ITEMS 3 & 4 absorb this heat. When these items become too hot, clutch adjustment may be difficult due to unstable behavior of friction surfaces.

  • Page 26: Hoist Motor Brake Adjustment

    LM10 I&M MANUAL/EN/11.30.2010 7.4.2 Hoist Motor Brake Adjustment Figure 11. Cross Section of Hoist Motor Brake If maximum air gap of brake has been reached or will be exceeded before next inspection, readjust air gap. Minimum air gap Maximum air gap X = 0.008”...

  • Page 27: Replacement Criteria For Motor Brakes

    LM10 I&M MANUAL/EN/11.30.2010 7.4.3 Replacement Criteria for Motor Brakes Table 2. Replacement criteria for motor brakes THICKNESS AS NEW REPLACE WHEN LM 01 0.260 inches (6.6 mm) 0.220 inches (5.6 mm) LM 05 0.370 inches (9.4 mm) 0.330 inches (8.4 mm) LM 10 0.055 inches (1.4 mm)

  • Page 28: Load Chain

    LM10 I&M MANUAL/EN/11.30.2010 Load Chain 7.5.1 General CAUTION: A hoist SHALL NEVER be used if the load chain shows any evidence of mechanical damage or excessive wear. Never use the load chain as a sling. Use only original equipment chain as supplied by a factory authorized source. Improper load chain storage or installation can render the load chain unusable prior to the first lift.
  • Page 29 LM10 I&M MANUAL/EN/11.30.2010 Figure 13. Chain Dimensions 11 t Ød P25004 Measure the following chain dimensions at several points on chain: (Figure 13) Dimensions of one link ( d x t ) where, d = diameter and t = pitch Length over 11 links ( 11 t ) Replace load chain if any one of these dimensions exceeds maximum allowed wear.

  • Page 30: Load Chain Specifications (See Figure 13)

    LM10 I&M MANUAL/EN/11.30.2010 7.5.3 Load Chain Specifications (see Figure 13) Chain type: Standard Load Chain Diameter (d) / pitch (t): 0.268” (6.8 mm) /0.701” (17.8 mm) Class: Grade: H8S or HE G80 RAS Maximum working stress: 19,595 lbs/in (135.1 N/mm Hardened surface: 580 or 700 HV (Vickers Hardness) Thickness:...

  • Page 31: Installing The Load Chain

    LM10 I&M MANUAL/EN/11.30.2010 7.5.5 Installing the Load Chain Figure 14. Chain installation Figure 15. Chain orientation 1-FALL CHAIN INSTALLATION 1. Attach last link of chain onto hook of CHAIN INSERTION TOOL (item 1, Figure 14). 2. If the insertion tool is not in the hoist (removal procedure), insert other end of CHAIN INSERTION TOOL into chain opening closest to chain container side.
  • Page 32 LM10 I&M MANUAL/EN/11.30.2010 2-FALL CHAIN INSTALLATION 1. If the chain insertion tool is not in the hoist (removal procedure), attach last link of chain onto hook of CHAIN INSERTION TOOL (item 1, Figure 14). 2. Insert other end of CHAIN INSERTION TOOL into chain opening closest to chain container. CAUTION: For a 2-Fall load block assembly, make sure the chain weld on chain link faces inward toward chain wheel pocket on hoist and away from idler sprocket of hook block assembly.

  • Page 33: Fall Stop Assembly

    LM10 I&M MANUAL/EN/11.30.2010 Fall Stop Assembly 7.6.1 General The slack fall stop is a safety stop, not a functional stop. The fall stop must be located at least six (6.0) inches [150mm] from end of last chain link. Figure 16. Cross Section of Slack Fall Stop 7.6.2 Removing fall stop (Figure 16) 1.

  • Page 34: Chain Container

    LM10 I&M MANUAL/EN/11.30.2010 Chain Container Figure 17. Chain Container Installation CAUTION: Chain container must be installed for effective operation of travel limit switch. 7.7.1 Removing Chain Container (Figure 17) 1. Remove cotter pin (item 5) from end of pin (item 3). 2.

  • Page 35: Vinyl Chain Bag (Optional)

    LM10 I&M MANUAL/EN/11.30.2010 Vinyl Chain Bag (optional) Figure 18. Vinyl Chain Bag Installation Connection 7.8.1 Installing Vinyl Chain Bag (Figure 18) 1. Insert load chain into vinyl chain bag. Position vinyl chain bag onto hoist mounting bracket. 2. Align holes and insert cotter pin through appropriate bag connection holes for the specific model. 2.1.

  • Page 36: Limit Switches

    LM10 I&M MANUAL/EN/11.30.2010 Limit Switches 7.9.1 Upper and Lower Travel Safety Limit Switch The Upper and Lower Travel Limit Switch is an automatic reset type switch and connected to the control circuit. The switch housing is recessed into the underside of hoist body. The upper and lower limit switches are emergency protection devices and are not to be used as a continuous stop.

  • Page 37: Upper And Lower Rotary Travel Limit Switch (Optional Only On 3-Phase Units)

    LM10 I&M MANUAL/EN/11.30.2010 7.9.2 Upper and Lower Rotary Travel Limit Switch (Optional Only on 3-Phase units) The rotary limit switch is adjustable and provides over-travel protection for the upper and lower limits of hoist travel. The limit switch is connected to the control circuit. Note: Not available on Single Phase –...

  • Page 38: Hooks

    LM10 I&M MANUAL/EN/11.30.2010 7.10 Hooks 7.10.1 General Check hooks for deformation or cracks. Hooks must be replaced if throat opening has increased by more than 15%, or if throat opening has more than 10-degree twist from plane of straight hook. Figure 20.

  • Page 39: Hook Inspection

    LM10 I&M MANUAL/EN/11.30.2010 7.10.2 Hook Inspection The wear on the top hook and the load hook SHALL be checked routinely. Measure the throat opening (dimension 2 - FIGURE 21). If the throat opening exceeds the maximum opening allowed, replace the hook. Damaged safety latches shall be replaced immediately. Figure 21.

  • Page 40: Top Hook

    LM10 I&M MANUAL/EN/11.30.2010 7.10.3 Top Hook Figure 22. Top Hook Orientation CHAIN CONTAINER BRACKET CAUTION: Before removing Top Hook, de-energize the power to the hoist per ANSI Z244.1 and make certain that any load is removed from the load hook. Also support the total weight of the hoist, including chain, prior to removing the Top Hook.

  • Page 41: Control Changes And Fuses

    LM10 I&M MANUAL/EN/11.30.2010 7.11 Control Changes and Fuses The layouts and wiring diagrams found within this section are for standard hoist controls. Single speed hoists are available for 208, 230, and 460 volt three-phase power supplies; but not for 575 volts. Two-speed hoists are available for 208, 230, 460, and 575 volt, three-phase power supplies.
  • Page 42 LM10 I&M MANUAL/EN/11.30.2010 208 / 230 VOLT (SEE 208/230 VOLT SINGLE SPEED CONTROL LAYOUT & WIRING DIAGRAM) 1. Connect motor brake lead (-) to terminal strip X1 terminal 14. Connect (+) to K21 terminal 4. 2. Motor Leads: a. T1 & T7 connect to main line contactor K10 terminal 1. b.

  • Page 43: Single-Speed Solo Hoist - 208 Volt Wiring Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.12 Single-Speed Solo Hoist – 208 Volt Wiring Diagram Figure 23. Single-speed solo hoist – 208 volt wiring diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 43/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 44: Single-Speed Solo Hoist - 230 Volt Wiring Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.13 Single-Speed Solo Hoist – 230 Volt Wiring Diagram Figure 24. Single-speed solo hoist – 230 volt wiring diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 44/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 45: Single-Speed Solo Hoist - 460 Volt Wiring Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.14 Single-speed Solo Hoist – 460 Volt Wiring Diagram Figure 25. Single-speed solo hoist – 460 volt wiring diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 45/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 46: Two-Speed Solo Hoist - 208 Volt Wiring Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.15 Two-Speed Solo Hoist - 208 Volt Wiring Diagram Figure 26. Two-speed solo hoist – 208 volt wiring diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 46/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 47: Two-Speed Solo Hoist - 230 Volt Wiring Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.16 Two-Speed Solo Hoist - 230 Volt Wiring Diagram Figure 27. Two-speed solo hoist – 230 volt wiring diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 47/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 48: Two-Speed Solo Hoist - 460 Volt Wiring Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.17 Two-Speed Solo Hoist - 460 Volt Wiring Diagram Figure 28. Two-speed solo hoist – 460 volt wiring diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 48/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 49: Two-Speed Solo Hoist - 575 Volt Wiring Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.18 Two-Speed Solo Hoist – 575 Volt Wiring Diagram Figure 29. Two-speed solo hoist – 575 volt wiring diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 49/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 50: Single-Speed Hoist - Modular Crane - 208 Volt Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.19 Single-Speed Hoist – Modular Crane – 208 Volt Diagram Figure 30. Single-speed hoist – modular crane – 208 volt diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 50/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 51: Single-Speed Hoist - Modular Crane - 230 Volt Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.20 Single-Speed Hoist – Modular Crane – 230 Volt Diagram Figure 31. Single-speed hoist – modular crane – 230 volt diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 51/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 52: Single-Speed Hoist - Modular Crane - 460 Volt Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.21 Single-Speed Hoist – Modular Crane – 460 Volt Diagram Figure 32. Single-speed hoist – modular crane – 460 volt diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 52/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 53: Two-Speed Hoist - Modular Crane - 208 Volt Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.22 Two-Speed Hoist – Modular Crane – 208 Volt Diagram Figure 33. Two-speed hoist – modular crane – 208 volt diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 53/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 54: Two-Speed Hoist - Modular Crane - 230 Volt Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.23 Two-Speed Hoist – Modular Crane – 230 Volt Diagram Figure 34. Two-speed hoist – modular crane – 230 volt diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 54/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 55: Two-Speed Hoist - Modular Crane - 460 Volt Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.24 Two-Speed Hoist – Modular Crane – 460 Volt Diagram Figure 35. Two-speed hoist – modular crane -460 volt diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 55/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 56: Two-Speed Hoist - Modular Crane - 575 Volt Diagram

    LM10 I&M MANUAL/EN/11.30.2010 7.25 Two-Speed Hoist – Modular Crane – 575 Volt Diagram Figure 36. Two-speed hoist – modular crane – 575 volt diagram R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 56/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 57: Wiring Diagram - 3 Button - Push Button

    LM10 I&M MANUAL/EN/11.30.2010 7.26 Wiring Diagram – 3 Button – Push Button Figure 37. Wiring diagram – 3 button – push button R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 57/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 58: Wiring Diagram - 5 Button - Push Button

    LM10 I&M MANUAL/EN/11.30.2010 7.27 Wiring Diagram – 5 Button – Push Button Figure 38. Wiring diagram – 5 button – push button R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 58/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 59: Wiring Diagram - 7 Button - Push Button

    LM10 I&M MANUAL/EN/11.30.2010 7.28 Wiring Diagram – 7 Button – Push Button Figure 39. Wiring diagram – 7 button – push button R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 59/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 60: Preventative Maintenance

    LM10 I&M MANUAL/EN/11.30.2010 PREVENTATIVE MAINTENANCE Maintenance and Inspection Table Table 5. Maintenance Schedule INSPECTION CHECK INTERVAL QUALIFIED PERSON BRAKE OPERATION FOR HOLDING AND RELEASING DAILY OPERATOR LOAD CHAIN FOR DAMAGE DAILY OPERATOR SUSPENSION SUPPORT OF P/ B ASSEMBLY DAILY OPERATOR CLEANLINESS &...

  • Page 61: Lubrication

    LM10 I&M MANUAL/EN/11.30.2010 Lubrication Table 6. Lubrication Specifications LUBRICATION SPECIFICATIONS ACCEPTABLE LUBRICANTS QUANTITY POINT Chain Oil or Liquid grease Chain lubricating fluid (Ceplattyn As required or similar) EP-90 Idler sprocket Grease (without MoS2) BP Energrease LS - EP 2 As required Slide bearing + KP 2 (DIN 51 502) Esso: Unirex N2...

  • Page 62: Recommended Technical Support For Various Spare Parts

    LM10 I&M MANUAL/EN/11.30.2010 Recommended technical support for various spare parts Table 7. Recommended Technical Support for Various Spare Parts SPARE PART REPLACED BY Upper chain guide Qualified Electrician & Mechanic Output shaft Qualified Electrician & Mechanic PG cable gland Qualified Electrician Gear shaft + nuts Qualified Mechanic Motor end cap...

  • Page 63: Troubleshooting

    LM10 I&M MANUAL/EN/11.30.2010 Troubleshooting Table 9. Troubleshooting PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Emergency stop button is Hoist does not lift or lower load Deactivate button activated Blown fuse Replace the fuse Motor thermal protection Allow motor to cool down activated Pendant plug pin pushed out Reinstall plug pin Contactor terminal screws loose...

  • Page 64: Parts Illustration

    LM10 I&M MANUAL/EN/11.30.2010 PARTS ILLUSTRATION Hoist Body Figure 40. Hoist body R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 64/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 65 LM10 I&M MANUAL/EN/11.30.2010 Table 10. Hoist Body Parts List PART ITEM DESCRIPTION NUMBER STATOR 2249955 SUSPENSION HOOK ASSEMBLY - PERPENDICULAR MOUNTING 2242017 SAFETY LATCH – STEEL PLATE TYPE 2242011 SUSPENSION MEMBER SUSPENSION BRACKET ASSEMBLY WITH AXLE AND SCREWS – 2249921 PERPENDICULAR MOUNTING (NOT SHOWN) 2249954 SUSPENSION HOOK ASSEMBLY –...

  • Page 66: Gear Mechanism With Motor Brake

    LM10 I&M MANUAL/EN/11.30.2010 Gear Mechanism With Motor Brake Figure 41. Gear mechanism with motor brake ITEM QTY PART NO. DESCRIPTION 2249940 Slipping clutch spring with motor shaft 2245025 Rotor assembly - 1 and 2-speed type 2249941 Chain sprocket assembly 2249937 Planetary gear train - 1st step - 2249938 Planetary gear train - 2nd step - 8M/MN (reducing 58)
  • Page 67 LM10 I&M MANUAL/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 67/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 68: Lifting Assembly

    LM10 I&M MANUAL/EN/11.30.2010 Lifting Assembly Figure 42. Lifting assembly R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 68/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 69 LM10 I&M MANUAL/EN/11.30.2010 Table 11. Lifting Assembly Parts List ITEM PART NUMBER DESCRIPTION 2249983 1-FALL LIFTING HOOK BLOCK – STANDARD TYPE 2242018 1-FALL LIFTING HOOK BLOCK – SELF-LOCKING TYPE 001515 SAFETY LATCH – STEEL WIRE TYPE - 1 FALL 2212017 SAFETY LATCH –...

  • Page 70: Controls

    LM10 I&M MANUAL/EN/11.30.2010 Controls R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 70/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 71 LM10 I&M MANUAL/EN/11.30.2010 Table 12. Controls Parts List PART ITEM DESCRIPTION NUMBER 2249965 ELECTRIC CUBICLE (LID, COVER AND SCREWS) PRINTED CIRCUIT BOARD – 2 SPEED HOISTING + ON-OFF – 575V 2243016 60 Hz 115V AC PRINTED CIRCUIT BOARD – 2 SPEED HOISTING + ON-OFF – 460V 2243017 60 Hz 115V AC PRINTED CIRCUIT BOARD –...

  • Page 72: Upper And Lower Limit Switch

    LM10 I&M MANUAL/EN/11.30.2010 Upper and Lower Limit Switch Figure 43. Upper and lower limit switch Table 13. Chain Guide Assembly with Limit Switches Parts List ITEM PART NUMBER DESCRIPTION 2243050 MICRO-SWITCHES ASSEMBLY 52295974 SPRING ASSEMBLY AND SUPPORT 7291040 MICRO SWITCHES CABLE GUIDE 52337705 SLIDES...

  • Page 73: Double Brake Mechanism

    LM10 I&M MANUAL/EN/11.30.2010 Double Brake Mechanism Table 14. Double Brake Mechanism Parts List ITEM PART NUMBER DESCRIPTION 2245025 ROTOR ASSEMBLY 2249941 CHAIN SPROCKET ASSEMBLY 2249938 PLANETARY GEAR TRAIN - 2 STEP - 8M/MN (REDUCING 58) 2249951 PLANETARY GEAR TRAIN - 2 STEP - 16M/mn (REDUCING 29) 2249937 PLANETARY GEAR TRAIN –...

  • Page 74: Low Headroom Trolley

    LM10 I&M MANUAL/EN/11.30.2010 Low Headroom Trolley 9.7.1 Low Headroom Trolley (Drive Components) R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 74/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 75 LM10 I&M MANUAL/EN/11.30.2010 Table 15. Low Headroom Trolley Short Outreach (Drive Components) C10 SHORT ITEM DESCRIPTION CODE 460V 52306026 ≤ 2 Ton Complete 2-speed motor drive 115Vc 575V 52306027 (2000 Kg) 208/230V 52306028 > 1 Ton 52299090 460V (1000 Kg) Complete inverter motor drive 115Vc 575V >...

  • Page 76: Low Headroom Trolley (Suspension Components)

    LM10 I&M MANUAL/EN/11.30.2010 9.7.2 Low Headroom Trolley (Suspension Components) Figure 44. Low headroom trolley (suspension components) R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 76/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 77 LM10 I&M MANUAL/EN/11.30.2010 Table 16. Low Headroom Trolley (Suspension Components) C10 SHORT ITEM DESCRIPTION CODE LH Short Outreach Frame Assy 52391066 Fixed point assy (not applicable for 1-fall hoists) 52391076 Chain bag (from 0 to 30 m) to 65 ft. 52333407 66 to130 ft.

  • Page 78: Electric Trolley (Swiveling Trolley 0 To 3.2 Tons (3200 Kg))

    LM10 I&M MANUAL/EN/11.30.2010 Electric trolley (Swiveling trolley 0 to 3.2 Tons (3200 Kg)) Figure 45. Electric trolley (swiveling trolley 0 to 3.2 tons (3200 Kg)) NOTE: ECH is attached to swivel trolley through a mechanical connection. No top hook connection available.
  • Page 79 LM10 I&M MANUAL/EN/11.30.2010 Table 17. Electric trolley (Swiveling trolley 0 to 3.2 Tons (3200 Kg)) ITEM DESCRIPTION CODE Complete 2-speed motor drive 460V 52306026 115Vc ≤ 3.2 Ton 575V 52306027 (3200 Kg) 208/230V 52306028 Complete inverter motor drive ≤ 1 Ton 460V 52299090 115Vc...

  • Page 80: Push Button Assembly - Horizontal Pairs Of Buttons

    LM10 I&M MANUAL/EN/11.30.2010 Push Button Assembly – Horizontal Pairs of Buttons Figure 46. Push button assembly – horizontal pairs of buttons Table 18. Push Button Assembly (Horizontal Pairs of Buttons) Parts List ITEM PART NUMBER DESCRIPTION 2309765010 P/B ASSEMBLY 10 FT, E-STOP, TWO SPEED HOIST 2309765015 P/B ASSEMBLY 15 FT, E-STOP, TWO SPEED HOIST 2309765020...

  • Page 81: Push Button Assembly - Horizontal Pairs Of Buttons

    LM10 I&M MANUAL/EN/11.30.2010 9.10 Push Button Assembly – Horizontal Pairs of Buttons Figure 47. Push button assembly – horizontal pairs of buttons Table 19. Push Button Assembly – Horizontal Pairs of Buttons Parts List ITEM PART NUMBER DESCRIPTION 52301832 PISTOL GRIP P/B CONTROL ASSEMBLY – TWO SPEED 2213466004 P/B CONTROL ASSEMBLY –...

  • Page 82: Push Button Assembly - Vertical Pairs Of Buttons (Option)

    LM10 I&M MANUAL/EN/11.30.2010 9.11 Push Button Assembly – Vertical Pairs of Buttons (Option) Figure 48. Push button assembly – vertical pairs of buttons R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 82/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 83 LM10 I&M MANUAL/EN/11.30.2010 Table 20. Push Button Assembly – Vertical Pairs of Buttons (Option) Parts List PART ITEM DESCRIPTION NUMBER 2309673010 E-STOP, SINGLE SPEED HOIST – 10 FT P/B ASSEMBLY E-STOP, SINGLE SPEED HOIST – 15 FT P/B ASSEMBLY 2309673015 E-STOP, SINGLE SPEED HOIST –...

  • Page 84: Push Button Assembly - Vertical Buttons (Option)

    LM10 I&M MANUAL/EN/11.30.2010 9.12 Push Button Assembly – Vertical Buttons (Option) Figure 49. Push button assembly – vertical buttons Table 21. Push Button Assembly - Vertical Buttons (Option) Parts List PART ITEM DESCRIPTION NUMBER 2212932011 3 BUTTON P/B TELEMECANIQUE – S*, 1H 2212932012 3 BUTTON P/B TELEMECANIQUE –...
  • Page 85 LM10 I&M MANUAL/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319 85/85 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

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