R&M LM Installation And Maintenance Manual
  1. Manuals
  2. Brands
  3. R&M Manuals
  4. Chain Hoists
  5. LM
  6. Installation and maintenance manual

R&M LM Installation And Maintenance Manual

Stepless chain hoist
Hide thumbs Also See for LM:
Table of Contents

Advertisement

Quick Links

Download this manual
INSTALLATION AND
MAINTENANCE MANUAL
LM STEPLESS CHAIN HOIST
LOADMATE
English
STD-R-KHA-F-CQD-ENG
This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.
®
LM05 STEPLESS CHAIN HOIST

Advertisement

Table of Contents
loading

Related Manuals for R&M LM

Summary of Contents for R&M LM

  • Page 1 INSTALLATION AND MAINTENANCE MANUAL LM STEPLESS CHAIN HOIST ® LOADMATE LM05 STEPLESS CHAIN HOIST English STD-R-KHA-F-CQD-ENG This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 2 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK 2/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright ©...

  • Page 3: Table Of Contents

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 CAUTION: Read the instructions supplied with the product before installation and commissioning. CAUTION: Keep the instructions in a safe place for future reference. Table of contents INTRODUCTION ............................5 Contact Information ..........................5 Warranty ..............................5 Disclaimer .............................5 Safety ..............................6 Placards and Instructions ........................8 INSTALLATION ............................9...
  • Page 4 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 7.5.3 Fall Stop Installation (Figure 13) ....................33 Chain Container ..........................34 7.6.1 Removing Chain Container (Figure 14) ..................34 7.6.2 Installing Chain Container (Figure 14) ..................34 Vinyl Chain Bag (optional) ......................... 35 7.7.1 Installing Vinyl Chain Bag (Figure 15) ..................

  • Page 5: Introduction

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 INTRODUCTION Contact Information Please do not hesitate to use the following contact information in the event that you may need assistance: R&M MATERIALS HANDLING, INC. 4501 Gateway Boulevard Springfield, OH 45502 General Telephone: 937 - 328-5100 Toll Free Telephone (US): 800 - 955-9967 General Fax:...

  • Page 6: Safety

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Safety Read and understand this manual before using the hoist. Important issues to remember during installation, operation, maintenance, and inspection are provided at the hoist control stations, at various locations on the hoist, in this manual, and in the LoadMate®...
  • Page 7 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 The words SHALL and SHOULD are used throughout this manual in accordance with definitions in the ASME B30 standards as follows: SHALL indicates a rule is mandatory and must be followed. SHOULD indicates a rule is a recommendation, the advisability of which depends on the facts in each situation.

  • Page 8: Placards And Instructions

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 NOTICE: It is a responsibility of the owner / user to install, inspect, test, maintain, and operate a hoist in accordance with the ASME B30.16 Safety Standard, OSHA Regulations, and ANSI / NFPA 70, National Electric Code. If the hoist is installed as part of a total lifting system, it is also the responsibility of the owner / user to comply with the applicable ASME B30 volume that addresses other types of equipment used in the system.

  • Page 9: Installation

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 INSTALLATION DANGER: Before installing, removing, inspection, or performing any maintenance on a hoist, the main switch shall be de-energized. Lock and tag the main switch in the de- energized position in accordance with ANSI Z244.1. Follow other maintenance procedures outlined in this manual and ASME B30.16.

  • Page 10: Mounting

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Mounting Below are three types of mounting: 1. Hook Mounted 2. Base Mounted 3. Coupling Mounted 4. Trolley Mounted – NOT SHOWN – is accomplished via a Hook or Trolley Coupling to the Trolley Assembly. Figure 1.

  • Page 11: Electrical Connection

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Electrical Connection The user / owner must provide the main power supply hardware (cable, conductor bar, fuses, disconnect switch, etc.). CAUTION: Make sure that the power supply voltage is the same as that shown on hoist serial plate / nameplate.
  • Page 12 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 WARNING: Failure to properly ground the hoist presents the danger of electric shock. WARNING: An improper or insufficient ground connection creates an electrical shock hazard when touching any part of the hoist or trolley. 12/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 13: Connection

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Connection Figure 2. Control Box Power Connection NOTE: The electrical configuration can be different according to the specifications of the hoist. See electrical drawing. NOTE: Do not change the travel directions labels in the control box or in the hoist internal wiring.

  • Page 14: Initial Start-Up

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 INITIAL START-UP WARNING: NOTE: Before connecting power to hoist, check all “motion” buttons on pendant control assembly to make sure that they operate freely without binding or sticking. Check pendant cable and strain relief connection to ensure that they are not damaged. General Initial start-up procedures are as follows: Read all attached WARNING tags and placards affixed to hoist.

  • Page 15: Operational Checks - No Load

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Operational Checks – No Load Check hoist motor brake function. Run empty load block up or down to check that load block does not drift more than 1.0 inch [25mm]. If so, adjust brake as described in Section 7.3 of this manual. Run empty load block down to check that fall stop (located on free end of load chain) makes proper contact with upper / lower travel safety limit switch and that limit switch functions properly.

  • Page 16: Hoist Operation

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 HOIST OPERATION WARNING: BEFORE PROCEEDING WITH THE NORMAL OPERATION OF THIS HOIST, THE OPERATOR/(S) SHALL BE TRAINED IN ACCORDANCE WITH THE LoadMate® Electric Chain Hoist Operator’s Manual AS SUPPLIED WITH THIS HOIST. FAILURE TO READ AND COMPLY WITH ANY ONE OF THE LIMITATIONS NOTED IN THIS MANUAL AND THE LoadMate®...

  • Page 17: Low Headroom Trolley

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 LOW HEADROOM TROLLEY Figure 3. Low headroom trolley Description – Technical Characteristics (low headroom trolley) NOTE: The trolley you have just purchased must be used only with the nominal load indicated on the rating plate. NOTE: The trolley’s service life will depend upon the level of duty, the average operating time, the number of starts and the maintenance applied to it.

  • Page 18: Environmental Data

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 5.1.2 Environmental Data Ambient temperature: -10° C to +40° C Protection degree: IP55 as standard Sound level: 70 decibels at 1 m 5.1.3 Optional equipment Limit Switch: This cuts off the directional movement when the trolley reaches the end of its run. Electric Actuation Device: This actuates the supply line;...

  • Page 19: Swivel Trolley

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 SWIVEL TROLLEY Description – Technical Characteristics (swiveling trolley to 3.2 tons) NOTE: The trolley you have just purchased must be used only with the nominal load indicated on the rating plate. NOTE: The trolley’s service life will depend on the level of duty, the average operating time, the number of starts and the maintenance applied to it.

  • Page 20: Installation Of Swivel Trolley

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Installation of Swivel Trolley The service life of the trolley depends upon the way it is installed. The instructions in this manual must be followed carefully for the installation, use and maintenance of the hoist. Any use contrary to these instructions can be dangerous.

  • Page 21: Electric Swivel Trolley

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Figure 4. Drive wheel and idler wheel/side plates Adjust drive wheel and idler wheel/side plates as shown above. Electric Swivel Trolley Figure 5. Electric swivel trolley Table 1. Electric swivel trolley HOIST TYPE SWIVELING CAPACITY NUMBER OF WHEEL MOTOR TYPE...

  • Page 22: Swiveling Trolley (3.2 Tons)

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 6.3.1 Swiveling trolley (3.2 tons) Figure 6. Swiveling trolley (3.2 tons) CAPACITY MAX 3.2 TONS (3200 KG) RAY OF CURVE MINI 2.6 FEET 6.3.2 Swiveling trolley (3.2 to 5.0 tons) (NOT LOCALLY AVAILABLE) Figure 7. Swiveling trolley (3.2 to 5.0 tons) CAPACITY MAX 3.2 TO 5 TONS (3200 TO 5000 KG) RAY OF CURVE MINI 3.9 FEET 22/71...

  • Page 23: Procedure To Adjust Swivel Trolley Guide Rollers

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 6.3.3 Procedure to adjust swivel trolley guide rollers 1. Loosen nut “A” (8 plcs). 2. Adjust guide rollers the maximum distance away from beam. 3. Place swivel trolley on beam. 4. Move trolley to curve section of beam. 5.

  • Page 24: Maintenance

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 MAINTENANCE Basic Hoist Construction Figure 9. Basic Hoist Components 1 Main casing 4 Electrical box 2 Gears 5 Brake Flange 3 Brake/slipping clutch/housing assembly NOTE: The hoist which you have just purchased should only be used with a maximum load equal to the nominal load.

  • Page 25: Motor / Body

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Motor / Body The hoist motors are designed to provide dependable hoisting service. The standard motors are enclosed for IP55 rated protection against normal hazards of dust and moisture. The motor bearings are sealed and do not require further greasing.
  • Page 26 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Figure 10. Hoist Brake / Slip Clutch Table 2. Hoist Brake / Slip Clutch Parts List ITEM DESCRIPTION BRAKE DISC PINS ANCHOR DISC SPRING BRAKE DISK ANCHOR DISC FLYWHEEL PIN FLYWHEEL CAM SYSTEM CAM SYSTEM CAM SYSTEM GEAR SHAFT MOTOR SHAFT...

  • Page 27: Slip Clutch Adjustment After Installation

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 SEE Figure 10 CAUTION: Make sure the motor is not running before placing tool on the nut to adjust it. Do not touch any moving components. CAUTION: The slip-clutch generates heat when slipping. ITEMS 3, 8 & 17 absorb this heat. When these items become too hot, clutch adjustment may be difficult due to unstable behavior of friction surfaces.

  • Page 28: Load Chain

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Load Chain 7.4.1 General CAUTION: A hoist SHALL NEVER be used if the load chain shows any evidence of mechanical damage or excessive wear. Never use the load chain as a sling. Use only original equipment chain as supplied by a factory authorized source. Improper load chain storage or installation can render the load chain unusable prior to the first lift.
  • Page 29 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Figure 11. Chain Dimensions 11 t Ød P25004 Measure the following chain dimensions at several points on chain: (Figure 11) Dimensions of one link ( d x t ) where, d = diameter and t = pitch Length over 11 links ( 11 t ) Replace load chain if any one of these dimensions exceeds maximum allowed wear.

  • Page 30: Load Chain Specifications (See Figure 11)

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 7.4.3 Load Chain Specifications (see Figure 11) Chain Specification: Load chain Chain type: Standard Diameter (d) x pitch (t): 0.189” (4.8 mm) /0.492” (12.5 mm) Class: Grade: H8S or HIS G80 RAS Maximum working stress: 19,652 lbs/in (135.5 N/mm Hardened surface:...

  • Page 31: Installing The Load Chain

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 7.4.5 Installing the Load Chain Figure 12. Chain Installation Figure 12-A. Chain Orientation 1-FALL CHAIN INSTALLATION 1. Attach last link of chain onto hook of CHAIN INSERTION TOOL (item 1, Figure 12). 2. If the insertion tool is not in the hoist (removal procedure), insert other end of CHAIN INSERTION TOOL into chain opening closest to chain container side.
  • Page 32 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 2-FALL CHAIN INSTALLATION 1. If the chain insertion tool is not in the hoist (removal procedure), attach last link of chain onto hook of CHAIN INSERTION TOOL (item 1, Figure 12). 2. Insert other end of CHAIN INSERTION TOOL into chain opening closest to chain container. CAUTION: For a 2-Fall load block assembly, make sure the chain weld on chain link faces inward toward chain wheel pocket on hoist and away from idler sprocket of hook block assembly.

  • Page 33: Fall Stop Assembly

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Fall Stop Assembly 7.5.1 General The slack fall stop is a safety stop, not a functional stop. The fall stop must be located at least six (6.0) inches [150mm] from end of last chain link. Figure 13.

  • Page 34: Chain Container

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Chain Container Figure 14. Chain Container Installation CAUTION: Chain container must be installed for effective operation of travel limit switch. 7.6.1 Removing Chain Container (Figure 14) 1. Remove cotter pin (item 5) from end of pin (item 3). 2.

  • Page 35: Vinyl Chain Bag (Optional)

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Vinyl Chain Bag (optional) Figure 15. Vinyl Chain Bag Installation Connection 7.7.1 Installing Vinyl Chain Bag (Figure 15) 1. Insert load chain into vinyl chain bag. Position vinyl chain bag onto hoist mounting bracket. 2. Align holes and insert cotter pin through appropriate bag connection holes for the specific model. 2.1.

  • Page 36: Limit Switches

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Limit Switches 7.8.1 Upper and Lower Gear Limit Switch It is located into the brake cover and is adjusted in our works. This device limits the path of the hook. Figure 16. Gear Limit Switches The setting is done as follows (after load chain replacement for example): 1.

  • Page 37: Hooks

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Hooks 7.9.1 General Check hooks for deformation or cracks. Hooks must be replaced if throat opening has increased by more than 15%, or if throat opening has more than 10-degree twist from plane of straight hook. Figure 17.

  • Page 38: Inspection

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 7.9.2 Inspection Inspection for wear on top hook and load hook SHALL be checked routinely. Measure the throat opening. (dimension-a2). If throat opening exceeds maximum opening allowed, replace hook. Damaged safety latches SHALL be replaced immediately. Maximum allowed throat opening: Hook Class: 012T load hook...

  • Page 39: Top Hook

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 7.9.4 Top Hook Figure 19. Top Hook Orientation CHAIN CONTAINER BRACKET CAUTION: Before removing Top Hook, de-energize the power to the hoist per ANSI Z244.1 and make certain that any load is removed from the load hook. Also support the total weight of the hoist, including chain, prior to removing the Top Hook.

  • Page 40: Control Changes And Fuses

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 7.10 Control Changes and Fuses The control panel components are assembled onto a Printed Circuit (PC) Board. The layouts and wiring diagrams found within this section are for standard hoist controls. The hoist motor brake rectifier is an integral part of the Printed Circuit (PC) Board.

  • Page 41: Printed Circuit Board (Stepless)

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 7.11 Printed Circuit Board (Stepless) Figure 20. Circuit board (Stepless) T100 Table 5. Printed Circuit Board (Stepless) ITEM DESCRIPTION HOIST SUPPLY HOIST POWER SUPPLY – (X22-1) HOIST POWER SUPPLY – (X22-2) HOIST POWER SUPPLY – (X22-3) MOTOR SUPPLY MOTOR SUPPLY MOTOR SUPPLY...
  • Page 42 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Table 4. Printed Circuit Board (Stepless) - continued ITEM DESCRIPTION PRINTED CIRCUIT BOARD - PROTECTIONS 1 – 2 MOTOR THERMAL PROTECTION (REPLACE THE SHUNT) 2 – 2b GEAR THERMAL PROTECTION (REPLACE THE SHUNT) 2b - 3 UPPER LIMIT SWITCH (REPLACE THE SHUNT) 4 - 5 LOWER LIMIT SWITCH (REPLACE THE SHUNT)

  • Page 43: Three Phase - Wiring Diagram - Stepless Hoist - 460 Volts - Power Circuit

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 7.12 Three Phase – Wiring Diagram – Stepless Hoist - 460 volts – Power Circuit 43/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 44: Three Phase - Wiring Diagram - Stepless Hoist - 460 Volts - Control Circuit

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 7.13 Three Phase – Wiring Diagram – Stepless Hoist - 460 volts – Control Circuit 44/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 45: Wiring Diagram - 3 Button - Push Button

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 7.14 Wiring Diagram – 3 Button – Push Button 45/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 46: Wiring Diagram - 5 Button - Push Button

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 7.15 Wiring Diagram – 5 Button – Push Button 46/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 47: Wiring Diagram - 7 Button - Push Button

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 7.16 Wiring Diagram – 7 Button – Push Button 47/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

  • Page 48: Preventative Maintenance

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 PREVENTATIVE MAINTENANCE Maintenance and Inspection Table Table 6. Maintenance and Inspection Schedule INSPECTION CHECK INTERVAL QUALIFIED PERSON BRAKE OPERATION FOR HOLDING AND RELEASING DAILY OPERATOR LOAD CHAIN FOR DAMAGE DAILY OPERATOR SUSPENSION SUPPORT OF P/ B ASSEMBLY DAILY OPERATOR CLEANLINESS &...

  • Page 49: Lubrication

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Lubrication Figure 21. Lubrication Specifications Table 7. Lubrication Specifications LUBRICATION SPECIFICATIONS ACCEPTABLE LUBRICANTS QUANTITY POINT Chain Oil or Liquid grease Chain lubricating fluid (Ceplattyn or As required similar) EP-90 Idler sprocket Grease (without MoS2) BP Energrease LS - EP 2 As required Slide bearing + KP 2 (DIN 51 502)

  • Page 50: Recommended Technical Support For Various Spare Parts

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Recommended technical support for various spare parts Table 8. Recommended Technical Support for Various Spare Parts SPARE PART REPLACED BY Upper chain guide Qualified Electrician & Mechanic Output shaft Qualified Electrician & Mechanic PG cable gland Qualified Electrician Gear shaft + nuts Qualified Mechanic...

  • Page 51: Troubleshooting

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Troubleshooting Table 10. Troubleshooting PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Emergency stop button is Hoist does not lift or lower load Deactivate button activated Blown fuse Replace the fuse Motor thermal protection Allow motor to cool down activated Pendant plug pin pushed out Reinstall plug pin...

  • Page 52: Parts Illustration

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 PARTS ILLUSTRATION Hoist Body – Three Phase Power Supply Figure 22. Three Phase Power Supply 52/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 53 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Table 11. Hoist Body Parts List PART ITEM DESCRIPTION NUMBER 52391077 COMPLETE HOIST BODY 460V STEPLESS – ½ TON (500kg) 32 FPM 52391078 COMPLETE HOIST BODY 460V STEPLESS – ¼ TON (250kg) 64 FPM 52316250 CASING ASSEMBLED WITH STATOR 380V/480Vac 2ph BIM 52308741 MOTOR FLANGE ASSEMBLY...

  • Page 54: Mechanism / Brake (Stepless)

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Mechanism / Brake (Stepless) Figure 23. Mechanism/Brake (Stepless) Table 12. Mechanism / Brake (Stepless) Parts List ITEM PART NUMBER DESCRIPTION 52338099 ROTOR ASSEMBLY 52339702 CHAIN SPROCKET ASSEMBLY 52305473 GEAR WHEEL SET 52339704 GEAR ASSEMBLY 52338100 PINION 52339705 BRAKE SLIPPING CLUTCH SET...
  • Page 55 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK 55/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright ©...

  • Page 56: Lifting Assembly

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Lifting Assembly Figure 24. Lifting Assembly 56/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright ©...
  • Page 57 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Table 13. Lifting Assembly Parts List ITEM PART NUMBER DESCRIPTION 2219902 1-FALL LOAD BLOCK ASSY - STD HOOK 2212018 1-FALL LOAD BLOCK ASSY – SELF-LOCKING HOOK 001512 1-FALL SAFETY LATCH – WIRE TYPE 2212016 1-FALL SAFETY LATCH – STEEL PLATE TYPE 2212011 1-FALL LOAD HOOK 2217015...

  • Page 58: Controls (Stepless)

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Controls (Stepless) Figure 25. Controls (Stepless) Table 14. Electric Box (Stepless) Parts List PART ITEM DESCRIPTION NUMBER 52310090 ELECTRICAL CUBICLE 400V50&60Hz48vac 52340063 ELECTRICAL CUBICLE 460V50&60Hz115vac 52340064 EMPTY CUBICLE WITH SEALING 52312998 SEALING FOR ELECTRIC CUBICLE 7983061 CONTACTOR 48 Vac 1123051...

  • Page 59: Adjust Limit Switch (Stepless)

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Adjust Limit Switch (Stepless) Figure 26. Adjust Limit Switch (Stepless) Table 15. Adjust Limit Switch (Stepless) Parts List ITEM PART NUMBER DESCRIPTION 52337490 SET OF GEAR LIMIT SWITCH 40 m + SHAFT REP. 2 8010612 CHC SCREWS M6x12 59/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that...

  • Page 60: Low Headroom Trolley

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Low Headroom Trolley 9.6.1 Low Headroom Trolley (Drive Components) 60/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 61 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Table 16. Low Headroom Trolley Short Outreach (Drive Components) C10 SHORT ITEM DESCRIPTION CODE 460V 52306026 ≤ 2 Ton Complete 2-speed motor drive 115Vc 575V 52306027 (2000 Kg) 208/230V 52306028 > 1 Ton 460V 52299090 (1000 Kg) Complete inverter motor drive 115Vc 575V...

  • Page 62: Low Headroom Trolley (Suspension Components)

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 9.6.2 Low Headroom Trolley (Suspension Components) Figure 27. Low headroom trolley (suspension components) 62/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 63 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Table 17. Low Headroom Trolley (Suspension Components) C10 SHORT ITEM DESCRIPTION CODE LH Short Outreach Frame Assy 52391065 Fixed point assy (not applicable for 1-fall hoists) 52391075 Chain bag (from 0 to 30 m) to 65 ft. 52333407 66 to130 ft.

  • Page 64: Electric Trolley (Swiveling Trolley 0 To 3.2 Tons (3200 Kg))

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Electric trolley (Swiveling trolley 0 to 3.2 Tons (3200 Kg)) Figure 28. Electric trolley (swiveling trolley 0 to 3.2 tons (3200 Kg)) NOTE: ECH is attached to swivel trolley through a mechanical connection. No top hook connection available.
  • Page 65 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Table 18. Electric trolley (Swiveling trolley 0 to 3.2 Tons (3200 Kg)) ITEM DESCRIPTION CODE Complete 2-speed motor drive 460V 52306026 115Vc ≤ 3.2 Ton 575V 52306027 (3200 Kg) 208/230V 52306028 Complete inverter motor drive ≤...

  • Page 66: Push Button Assembly - Horizontal Pairs Of Buttons

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Push Button Assembly – Horizontal Pairs of Buttons Figure 29. Push Button Assembly – Horizontal Pairs of Buttons Table 19. Push Button Assembly (Horizontal Pairs of Buttons) Parts List PART ITEM DESCRIPTION NUMBER 2309765010 P/B ASSEMBLY 10 FT, E-STOP, TWO SPEED HOIST 2309765015 P/B ASSEMBLY 15 FT, E-STOP, TWO SPEED HOIST 2309765020...

  • Page 67: Pushbutton Assembly - Horizontal Pairs Of Buttons

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Pushbutton Assembly – Horizontal Pairs of Buttons Figure 30. Pushbutton Assembly – Horizontal Pairs of Buttons Table 20. Push Button Assembly – Horizontal Pairs of Buttons Parts List ITEM PART NUMBER DESCRIPTION 52301832 PISTOL GRIP P/B CONTROL ASSEMBLY – TWO SPEED 2213466004 P/B CONTROL ASSEMBLY –...

  • Page 68: Push Button Assembly - Vertical Pairs Of Buttons (Option)

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 9.10 Push Button Assembly – Vertical Pairs of Buttons (Option) Figure 31. Pushbutton Assembly – Vertical Pairs of Buttons (Option) 68/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
  • Page 69 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 Table 21. Push Button Assembly – Vertical Pairs of Buttons (Option) Parts List PART ITEM DESCRIPTION NUMBER 2309673010 E-STOP, SINGLE SPEED HOIST – 10 FT P/B ASSEMBLY E-STOP, SINGLE SPEED HOIST – 15 FT P/B ASSEMBLY 2309673015 E-STOP, SINGLE SPEED HOIST –...

  • Page 70: Push Button Assembly - Vertical Buttons (Option)

    ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 9.11 Push Button Assembly – Vertical Buttons (Option) Figure 32. Push Button Assembly – Vertical Buttons (Option) Table 22. Push Button Assembly - Vertical Buttons (Option) Parts List PART ITEM DESCRIPTION NUMBER 2212932011 3 BUTTON P/B TELEMECANIQUE – S*, 1H 2212932012 3 BUTTON P/B TELEMECANIQUE –...
  • Page 71 ® LoadMate LM05 STEPLESS I&M/EN/11.30.2010 THIS PAGE INTENTIONALLY LEFT BLANK 71/71 This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright ©...

This manual is also suitable for:

Loadmate lm05

Table of Contents