Bennett Pacific eNVy 1000 Series Installation Manual
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Bennett Pacific eNVy 1000 Series Installation Manual

Remote dispensers (spec. 100 & spec. 200)
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Bennett Pacific eNVy Series
1000 Series Remote Dispensers (Spec. 100 & Spec. 200)
Installation Manual
127542 Rev N 3/13/19
Only Trained Personnel May Work on This Equipment
READ THIS MANUAL
This manual has important information for safe installation and operation of this equipment. Read and understand
this manual before applying power. Keep this manual and tell all service personnel to read this manual. If you do not
follow the instructions, you can cause bodily injury, death, or damage to the equipment.
Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456
USA 800-235-7618 ~ Outside USA 231-798-1310
sales@bennettpump.com ~ www.bennettpump.com

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  • Page 1 Keep this manual and tell all service personnel to read this manual. If you do not follow the instructions, you can cause bodily injury, death, or damage to the equipment. Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456 USA 800-235-7618 ~ Outside USA 231-798-1310...
  • Page 2 The material included in this installation manual is accurate at the date of publication. The intent of this manual is to assist. If further assistance is required, please contact the Bennett Technical Service Department at 1-800-423-6638. Bennett Marketing Services can be contacted by mail, facsimile, telephone or e-mail at the locations specified below: Bennett Pump Company...
  • Page 3 Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456 USA 800-235-7618 ~ Outside USA 231-798-1310 sales@bennettpump.com ~ www.bennettpump.com...
  • Page 4 Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456 USA 800-235-7618 ~ Outside USA 231-798-1310 sales@bennettpump.com ~ www.bennettpump.com...
  • Page 5 PCI SSC or the payment brand participates. Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456 USA 800-235-7618 ~ Outside USA 231-798-1310...
  • Page 6 Page Intentionally Left Blank Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456 USA 800-235-7618 ~ Outside USA 231-798-1310 sales@bennettpump.com ~ www.bennettpump.com...

  • Page 7: Table Of Contents

    Bennett Pacific eNVy Series Installation Manual Table of Contents Table of Contents Bennett Limited Warranty for Product Installed in the United States – Pacific eNVy & XB Series Bennett International Limited Warranty for Dispensers and Pumps PCI SSC Legal Terms and Conditions...
  • Page 8 Bennett Pacific eNVy Series Installation Manual Table of Contents Table of Contents Installing the Wire Separator ....................................26 Battery (DC Power) Installation ....................................26 Dispenser Start-Up ........................................27 Before applying AC power to the dispenser, follow this procedure: ..................27 ...

  • Page 9: Safety Instructions

    You must have training in the installation, service, or maintenance of this equipment (dispenser, pump, console, control box, or submerged pump) before working on it. Maintenance repairs must be done by authorized personnel only. Warranty work may only be performed by Bennett certified technicians.
  • Page 10 Environmental Standards® Health, Safety, Security & Environment (HSSE) policies. Note: Bennett Pump highly recommends all technicians observe HSSE policies defined by the supplier. Bennett Pump does not impose any restrictions or additional requirements contained in Environmental Standards® Health, Safety, Security & Environment (HSSE) policies.

  • Page 11: Introduction

    Please refer to the original manufacturer’s installation instructions for proper installation on underground liquid storage systems, shear valves, hoses, and breakaways. Related Documents Bennett 515 Pump Controller Installation & Service Manual ---------------------------------------------Part# 105022  Bennett Pacific eNVy Series Operators Manual -----------------------------------------------------------Part# 128503 ...

  • Page 12: Recommended Equipment And Materials

    Bennett Pacific eNVy Series Installation Manual Introduction Introduction Recommended Equipment and Materials IMPORTANT: Any alternative fuel dispenser must only use UL (Underwriters’ Laboratories, Inc.) Listed equipment (hoses, nozzles, shear valves, filters, pipe sealants, and breakaways) for fueling. Anchor Bolts ...

  • Page 13: Abbreviations And Acronyms

    Bennett Pacific eNVy Series Installation Manual Introduction Introduction Abbreviations and Acronyms Term Description Alternating Current America Petroleum Institute Direct Current Dispenser Identification Number 10% ethanol, 90% gasoline 15% ethanol, 85% gasoline An ethanol/gasoline blend containing 51% to 83% ethanol Environmental Protection Agency...
  • Page 14 Bennett Pacific eNVy Series Installation Manual Introduction Introduction Determine the model number of the dispenser from the serial tag located inside the unit on side 1 on the electronics deck. Utilizing the chart below determine the features of the dispenser to be installed. Understanding the features of the dispenser to be installed will be helpful in understanding the proper installation of the dispenser.
  • Page 15 Bennett Pacific eNVy Series Installation Manual Introduction Introduction SPEC. 200 Figure 1a – Spec. 200 DIN Sheet...

  • Page 16: Determining The Number Of Product Supply Pipes Needed

    Bennett Pacific eNVy Series Installation Manual Introduction Introduction Determining the Number of Product Supply Pipes Needed Determine the dispenser’s model number from the serial tag located on side 1 inside the unit on the deck. Locate the model number in the table below to determine the number of product pipes required.

  • Page 17: Determining The Correct Position Of The Product Supply Pipes

    Bennett Pacific eNVy Series Installation Manual Introduction Introduction Determining the Correct Position of the Product Supply Pipes The diagrams shown in Figure 2, Figure 3, and Figure 4 indicates the relationship of the product inlets to the nozzle boots. Find the model number of the dispenser you are installing shown on the previous page and determine the number of product inlets and their location.
  • Page 18 Bennett Pacific eNVy Series Installation Manual Introduction Introduction Figure 3 – Product Supply Positions View 2...
  • Page 19 Bennett Pacific eNVy Series Installation Manual Introduction Introduction Figure 4 - Product Supply Positions View 3...

  • Page 20: General Installation

    When a new dispenser is attached to an old underground installation, the tanks should be cleaned and tested for leaks. Any water accumulation in the tank must be removed. Bennett Pump is not responsible for any damage to the dispenser or for improper operation due to accidents, abuse, or faulty installation. We require installing new wires in the underground metal conduits to validate the equipment warranty.

  • Page 21: Pipelines And Dispenser-Containment Sumps

    The dispenser must be mounted and anchored on a concrete foundation. Do not pour concrete around the product pipes or electrical conduit. The use of a UL approved containment sump designed for the Bennett Dispenser Model used is highly recommended. Follow the containment sump manufacture’s installation instructions for proper installation.

  • Page 22: Shear Valve Installation (Remote Dispensers)

    Bennett Pacific eNVy Series Installation Manual General Installation General Installation Figure 6 - Dispenser Containment Sump Shear Valve Installation (Remote Dispensers) DANGER: IMPACT SAFETY VALVES ARE TO BE INSTALLED WITH SHEAR SECTION IN LINE WITH THE SURFACE OF THE ISLAND WITHIN + ¾” DEPENDING ON THE VALVE TO BE USED. A LONGER OR SHORTER INLET NIPPLE MAY BE REQUIRED.

  • Page 23: How To Lift And Transport The Pacific Envy Series

    Bennett Pacific eNVy Series Installation Manual General Installation General Installation How to Lift and Transport the Pacific eNVy Series WARNING: LIFTING HEAVY EQUIPMENT CAN BE HAZARDOUS. USE PROPER LIFTING EQUIPMENT CAPABLE OF LIFTING MORE THAN 2000 POUNDS. STAND CLEAR FROM DISPENSER WHEN LIFTING AND LOWERING.

  • Page 24: Dispenser Mounting Instructions

    Use ½” or larger bolts to secure unit to island. Unit must be secured with a minimum of 4 bolts through the base frame. Shims (metal only) should only be used under bolts to ensure dispenser is level. Improper shimming that results in misaligned frame is “Not” covered under Bennett limited warranty. RECOMMENDED SUMPS: Franklin Fueling LM(M/D)-4111...
  • Page 25 Bennett Pacific eNVy Series Installation Manual General Installation General Installation FRONT VIEW TOP VIEW Figure 9 – Pacific Footprint (129212 P1247 Rev K)

  • Page 26: Pacific Envy 919 Extended Blender Installation Diagram - Footprint

    Use ½” or larger bolts to secure unit to island. Unit must be secured with a minimum of 4 bolts through the base frame. Shims (metal only) should be used under bolts to ensure dispenser is level. Improper shimming that results in misaligned frame is “Not” covered under Bennett limited warranty. RECOMMENDED SUMPS: Franklin Fueling LM(M/D)-4111 ...
  • Page 27 Bennett Pacific eNVy Series Installation Manual General Installation General Installation FRONT VIEW Figure 10 - Pacific Extended Blender Footprint (127194 P4406s1 Rev G)
  • Page 28 Bennett Pacific eNVy Series Installation Manual General Installation General Installation TOP VIEW Figure 11 - Pacific Extended Blender Footprint (127194 P4406s1 Rev G)

  • Page 29: Wiring Installation

    Bennett Pacific eNVy Series Installation Manual Wiring Installation Wiring Installation Determining the Number of Wires Required Determine the wires needed in each step and add the number of wires from each step together to determine the total number of wires required.

  • Page 30: Step 3 - Remote Dispensers (Submerged Pump) Wiring

    RS-485 wires should be twisted together no less than 3 turns per foot to reduce the effects of electrical noise on the communication circuit. Due to the risk of noise causing possible problems with communication, Bennett highly recommends the use of twisted wires, but does not require it. Note: Belden shielded cable is accepted but the “drain”...

  • Page 31: General Wiring Requirements

    Warranty requirements. Check with Federal, State, and Local Codes for conduit use in your area. Bennett recommends rigid metal conduit. Use only stranded wire with listed gas and oil resistant insulation. Do not use wire smaller than listed on the Bennett wiring diagrams.

  • Page 32: Instructions For Earth Grounding Equipment

    Instructions for Earth Grounding Equipment WARNING: FAILURE TO PROPERLY GROUND THE EQUIPMENT CAN CAUSE INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID THE BENNETT LIMITED WARRANTY. WARNING: ABSOLUTELY NO DAISY CHAINING COMMUNICATION DATA WIRES, ORANGE AND YELLOW 18 AWG. DAMAGE TO THE CONTROL CONSOLE MAY RESULT.

  • Page 33: Connecting Submersible Pump Motor Power For Remote Dispensers

    Bennett Pacific eNVy Series Installation Manual Wiring Installation Wiring Installation Connecting Submersible Pump Motor Power for Remote Dispensers The remote dispensers require a submerged pump control relay box, such as Red Jacket or F.E. Petro across the line starters. Check with Red Jacket or F.E. Petro for information on control relay boxes.

  • Page 34: Data Communication Wiring

    Current Loop Fuel Wire Termination: (Current Loop Personality Module TS1 & TS2) IMPORTANT Current Loop communication to the Bennett 515 box does not require jumpers set. Connect 1 Orange 18ga. wire directly to the Current Loop Personality Module TS1, Terminal 1 or to the optional J-Box at Terminal 19 for side 1 positive connection.

  • Page 35: Generic Current Loop Fuel Wire Termination: (Current Loop Personality Module Ts1 & Ts2)

    Bennett Pacific eNVy Series Installation Manual Wiring Installation Wiring Installation Generic Current Loop Fuel Wire Termination: (Current Loop Personality Module TS1 & TS2) Note: Extended Blender models are not compatible with Generic Current Loop Connect 1 Orange 18ga. wire directly to the Current Loop Personality Module TS1, Terminal 1 or to the optional J-Box at Terminal 19 for side 1 positive connection.

  • Page 36: Installing The Wire Separator

    Bennett Pacific eNVy Series Installation Manual Wiring Installation Wiring Installation Installing the Wire Separator CAUTION: Data wires (two 18-gauge per fueling position) are dedicated to a particular fueling position. To prevent damage to the electronic circuit boards, do not mix the data wires, or connect those to any other data wires.

  • Page 37: Dispenser Start-Up

    Bennett Pacific eNVy Series Installation Manual Wiring Installation Wiring Installation Dispenser Start-Up DANGER: FIRE, EXPLOSION, INJURY OR DEATH WILL OCCUR IF FUEL VAPORS ARE PRESENT. MAKE SURE THERE ARE NO VAPORS PRESENT BEFORE STARTING THIS PROCEDURE. CAUTION: To prevent damage to the dispenser, follow the proper start-up procedures.

  • Page 38: Checking The Submersible Pump Motor Circuit

    Bennett Pacific eNVy Series Installation Manual Wiring Installation Wiring Installation Wiring Installation Checking the Submersible Pump Motor Circuit WARNING: TO PREVENT INJURY, MAKE SURE IMPACT VALVES AND SUBMERGED PUMP BREAKERS ARE OFF. For Remote Dispensers Put the Product A pump handle in the ON position and select Product A. The dispenser display will reset. Use a voltmeter to verify 115 or 230 Volts AC on Terminal 9 of the terminal block.

  • Page 39: Wiring Diagrams

    Bennett Pacific eNVy Series Installation Manual Wiring Diagrams Wiring Diagrams Current Loop Communication Note: The following wiring diagram (127537-P4274s1 Rev F) can also be found in the electronic enclosure or on the CD-ROM/USB located inside the dispenser’s electrical enclosure. Figure 17 - Current Loop Communication Wiring Diagram...

  • Page 40: Generic Current Loop Communication

    Bennett Pacific eNVy Series Installation Manual Wiring Diagrams Wiring Diagrams Generic Current Loop Communication Note: The following wiring diagram (132418-P4274s6 Rev F) can also be found in the electronic enclosure or on the CD-ROM/USB located inside the dispenser’s electrical enclosure.

  • Page 41: Rs-485 Communication

    Bennett Pacific eNVy Series Installation Manual Wiring Diagrams Wiring Diagrams RS-485 Communication Note: The following wiring diagram (127539-P4274s3 Rev F) can also be found inside the electronic head or on the CD-ROM/USB located inside the dispenser’s electrical enclosure. Figure 19 - RS-485 Communication Wiring Diagram...

  • Page 42: Wiring Diagram Notes

    Bennett Pacific eNVy Series Installation Manual Wiring Diagrams Wiring Diagrams Wiring Diagram Notes Note: The following wiring diagram (127541-P4274s5 Rev E) can also be found inside the electronic head or on the CD-ROM/USB located inside the dispenser’s electrical enclosure Figure 20 - Communication Wiring Diagram Notes...

  • Page 43: Final Installation Checklist

    Use 3 wire shielded cable or 3 wires together for the card reader RS-485 communications ☐ circuit. (Bennett highly suggests that these should be twisted at least 3 times per foot.) Use 3 wire shielded cable or 3 wires together for the fuel RS-485 communications circuit.

  • Page 44: Information Resources

    Bennett Pacific eNVy Series Installation Manual Information Resources Information Resources Professional and Trade Association Links American Petroleum Institute (API): http://www.api.org  American Society of Testing and Materials (ASTM): http://www.astm.org  Fiberglass Tank and Pipe Institute (FTPI): http://www.fiberglasstankandpipe.com  NACE International - The Corrosion Society: http://www.nace.org...
  • Page 45 Have the meter calibrations been verified? Refer to the Pacific eNVy Series Operators Manual for calibration information. Was the Bennett Warranty statement reviewed with the station Manager/Owner and do they understand the policy? Has the dispenser start-up & checklist been completed? Refer to the Pacific eNVy Series Installation Manual.
  • Page 46 Pacific eNVy Site Audit Report Pacific eNVy Site Audit Report Exceptions to Bennett Installation Instructions: Please list anything out of the ordinary or worth mentioned that may affect the safety or dispensing of the installed equipment. If there were any confusing instructions in our Installation Manual or start-up procedure please add your comments here.
  • Page 47 Bennett Pacific eNVy Series Installation Manual Page Intentionally Left Blank...
  • Page 48 Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456 USA 800-235-7618 ~ Outside USA 231-798-1310 sales@bennettpump.com ~ www.bennettpump.com...

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