Manitou MLT 735 Turbo LSU Operator's Manual

Manitou MLT 735 Turbo LSU Operator's Manual

Lift truck
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MANITOU BF
BP 10249
44158 ANCENIS CEDEX - FRANCE
TEL: + 33 (0)2 40 09 10 11
YOUR DEALER
647082 EN (19/05/2011)
MLT 634 Turbo LSU Série F-E3
MLT 634 -120 LSU Série F-E3
MLT 634 -120 LSU POWERSHIFT Série F-E3
MLT 731 Turbo Série F-E3
MLT 735 Turbo LSU Série 6-E3
MLT 735 -120 LSU Série 6-E3
MLT 735 -120 LSU POWERSHIFT Série 6-E3
MLT 741 Turbo LSU Série 6-E3
MLT 741 -120 LSU Série 6-E3
MLT 741 -120 LSU POWERSHIFT Série 6-E3
MLT 1035 L Turbo LSU Série 6-E3
OPERATOR'S MANUAL
THIS OPERATOR'S MANUAL MUST BE KEPT IN THE LIFT TRUCK AND MUST BE READ AND UNDERSTOOD BY OPERATORS.

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Summarization of Contents

1 - OPERATING AND SAFETY INSTRUCTIONS
INSTRUCTIONS TO THE COMPANY MANAGER
Guidelines for company managers regarding lift truck operation, operator qualifications, and truck suitability.
INSTRUCTIONS FOR THE OPERATOR
Essential guidelines for operators, covering general instructions, operating procedures, and load handling.
OPERATING INSTRUCTIONS UNLADEN AND LADEN
Procedures for operating the lift truck when unladen and when handling loads.
INSTRUCTIONS FOR HANDLING A LOAD
Detailed instructions for safely handling loads, including attachment choice, load stability, and lifting techniques.
PLATFORM OPERATING INSTRUCTIONS
Guidelines for operating platform-equipped lift trucks, including safety and usage precautions.
INSTRUCTIONS FOR USING THE RADIO-CONTROL
Safety instructions and operating procedures for the radio-control system.
MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK
Procedures for routine and periodic maintenance of the lift truck, including lubrication and cleaning.
IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME
Recommendations for preparing and protecting the lift truck during extended periods of non-use.
2 - DESCRIPTION
« EC» DECLARATION OF CONFORMITY
Official declaration that the machine complies with relevant EU directives.
SAFETY PLATES AND STICKERS
Identification and location of important safety plates and stickers on the lift truck.
IDENTIFICATION OF THE LIFT TRUCK
Information on identifying the lift truck through manufacturer plates and component serial numbers.
CHARACTERISTICS
Detailed technical specifications for various lift truck models, including engine, transmission, and circuits.
INSTRUMENTS AND CONTROLS
Overview and identification of all controls, indicators, and instruments in the operator's cab.
TOWING PIN AND HOOK
Information and procedures for using the towing pin and hook for trailer attachment.
DESCRIPTION AND USE OF THE OPTIONS
Explanation of various optional features and their usage.
3 - MAINTENANCE
MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT
Importance of using genuine Manitou parts for maintenance and the benefits of doing so.
START-UP CHECKLIST
A comprehensive checklist of items to inspect before starting the lift truck.
FILTERS CARTRIDGES AND BELTS
List of filters and belts with their part numbers and replacement/cleaning intervals.
LUBRICANTS AND FUEL
Recommended lubricants, fuels, and their specifications for optimal engine and component performance.
SERVICING SCHEDULE
A table outlining maintenance tasks and their frequencies based on operating hours or time.
A - DAILY OR EVERY 10 HOURS SERVICE
Routine checks and tasks to be performed daily or every 10 operating hours.
B - EVERY 50 HOURS SERVICE
Checks and cleaning tasks to be performed every 50 operating hours.
C - EVERY 250 HOURS SERVICE
Maintenance tasks for belt tension and compressor belt tension every 250 hours.
D - EVERY 500 HOURS SERVICE
Maintenance procedures required every 500 hours or 6 months, including oil changes.
E - EVERY 1000 HOURS SERVICE
Maintenance tasks to be performed every 1000 hours or annually.
F - EVERY 2000 HOURS OF SERVICE
Maintenance operations for cooling liquid replacement, typically done every two years.
G - OCCASIONAL MAINTENANCE
Infrequent maintenance procedures, such as bleeding the fuel system.
4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE
INTRODUCTION
General information about using interchangeable attachments with the lift truck.
PICKING UP THE ATTACHMENTS
Instructions for safely connecting and disconnecting attachments, both hydraulic and manual.
TECHNICAL SPECIFICATIONS OF ATTACHMENTS
Technical data for various types of attachments, including forks, buckets, and crane jibs.
ATTACHMENT SHIELDS
Information on protective shields for various attachments like forks and buckets.

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