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molex 207129 Series Specification Sheet

Tool kit for slip-on wire-to-wire terminal
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Tool Kit for Slip-On Wire-to-Wire Terminal
Tool Kit
Order No. 63825-6470
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: Slip-On Wire-to-Wire Terminal, 6.35mm Tab, 12-14 AWG.
Terminal Series No.
35725
DEFINITION OF TERMS
ROLLING
Doc No: ATS-6382564HM Release Date: 07-02-12
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Reel Form Only
Wire Style mm² / AWG
35725-1900
35725-1901
35725-1910
Customer to cut off terminal from reel: 0.18mm (.007") maximum Cut-off Tab.
STRIP LENGTH
BRUSH
BEND UP
TWISTING
BEND
DOWN
Revision Date: 07-02-12
Wire Size
Insulation Diameter
mm
NA
2.00 / 12
3.80-5.00 .150-.197 4.80-5.20 .189-.205
NA
3.00 / 14
BELL MOUTH
CUT-OFF TAB
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63825-6400
Strip Length
In.
mm
In.
CONDUCTOR
CRIMP HEIGHT
INSULATION CRIMP
▲SEE NOTE
SEAM
CONDUCTOR CRIMP
TYPE 4C
Page 1 of 8

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Summary of Contents for molex 207129 Series

  • Page 1 Tool Kit for Slip-On Wire-to-Wire Terminal TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63825-6470 Order No. 63825-6400 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
  • Page 2 Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.
  • Page 3 Tool Kit for Slip-On Wire-to-Wire Terminal POWER CRIMP HEAD LIFT UP ON PUNCHES M4 X 18 LONG THE LOCATOR BHCS PRESS DOWN M4 X 10 LONG ON THE BRASS BHCS PIVOT SHAFT Figure 1 ANVILS SWING LOCATOR Figure 2 OPEN To install the locator 1.
  • Page 4 Tool Kit for Slip-On Wire-to-Wire Terminal Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Turn the Locator Lock Latch down to unlock. See Figure 3. 3. Swing the terminal locator away from the crimp tool shown in Figure 4. Some terminals with large insulation grips may interfere with the crimp tooling when swinging the locator into position.
  • Page 5 4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Repetitive use of this tool should be avoided. Certification Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools. UNCONTROLLED COPY...
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Tool Kit for Slip-On Wire-to-Wire Terminal HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63825-6470 Tool Kit with Locator 63825-6473 Locator Base 63825-6475 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY M4 X 10mm...
  • Page 8 Power Crimp Head 63825-6470 63825-6470 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382564HM Release Date: 07-02-12 Page 8 of 8 Revision: A Revision Date: 07-02-12...

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