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molex 207129 Series Specification Sheet

Tool kit for right angle board-in crimp terminals
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Tool Kit for Right Angle Board-In Crimp Terminals
Tool Kit
Order No. 63811-6970
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2, see conditions on page 2.
This tool is RoHS compliant.
SCOPE
Products: 2.00/2.50mm (.079/.098") Right Angle Board-In Terminal, 22-30 AWG.
Terminal
Series No.
35021
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-6381169HM Release Date: 09-25-06
Revision: E
Application Tooling
Specification Sheet
Terminal Order No.
Reel
AWG
35021-1201 35021-1310
35021-1300 35021-1360
24-30 0.20-0.05
35021-1301
35021-1001 35021-1110
35021-1100 35021-1160
22-30 0.32-0.05
35021-1101
Customer to cut off terminal from reel: 0.35mm (.014") maximum Cut-off Tab.
See Conditions on page 2.
BELL MOUTH
INSULATION
CRIMP
▲SEE NOTE
Revision Date: 03-27-14
Wire Size
Insulation Diameter
mm²
mm
1.01-1.50
.040-.059 1.80-2.20 .071-.087
1.01-1.90
.040-.075 1.80-2.20 .071-.087
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 2C
Hand Crimp Tool
Order No. 63811-6900
Strip Length
In.
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 9

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Summary of Contents for molex 207129 Series

  • Page 1 Tool Kit for Right Angle Board-In Crimp Terminals TYPE 2C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-6970 Order No. 63811-6900 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Installation

    Pull Force value Must exceed the Minimum pull force specifications listed on this page. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Tool Kit for Right Angle Board-In Crimp Terminals Anvils and Punches Installation 1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place. 2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See Figure 1.
  • Page 4 Tool Kit for Right Angle Board-In Crimp Terminals TERMINAL SWING OPEN TERMINAL IN PLACE LOCATOR LOCATOR PUSH HERE TO Figure 4 OPEN WIRE STOP 4. Return the locator to its original position. WIRE STOP 5. Insert the proper wire over the terminal. Gently touch the wire stop with the end of the wire.

  • Page 5: Maintenance

    Tool Kit for Right Angle Board-In Crimp Terminals 3. Firmly press down on the brass pivot shaft with your thumb, while pulling the locator Figure 7B up. Slip the locator off the top of the brass pivot shaft. See Figure 6. 4.

  • Page 6: Warranty

    12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Tool Kit for Right Angle Board-In Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63811-6970 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head...

  • Page 8: Hand Tool Parts List

    Tool Kit for Right Angle Board-In Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63811-6970 Tool Kit with Locator 63811-6975 Locator (only) LOCATOR ONLY...

  • Page 9: Power Head Parts List

    M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381169HM Release Date: 09-25-06 Page 9 of 9 Revision: E Revision Date: 03-27-14...

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63811-697063811-6900

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