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molex 207129 Series Specification Sheet

Hand crimp tool for ctx280 sws receptacle terminals
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Hand Crimp Tool for CTX280 SWS Receptacle Terminals
Tool Kit
Order No. 63823-2470
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
SCOPE
Products: CTX280 SWS Receptacle Terminals: 0.5 - 1.0 mm
Terminal
Series No.
98675-1001 98675-1005 98675-1011 98675-1015
98675-1041 98675-1045 98675-1051 98675-1055
98675
98675-1061 98675-1065 98675-1101 98675-1105
98675-1111 98675-1115
34865-1001 34865-1005 34865-1041 34865-1045
34865
34865-1061 34865-1065 34865-1101 34865-1105
34808-1001 34808-1005 34808-1041 34808-1045
34808
34808-1061 34808-1065 34808-1101 34808-1105
DEFINITION OF TERMS
0.4-0.6 (REF)
SEAL POSITION
BELL MOUTH
WIRE
CUT-OFF
Doc No: ATS-6382324HM Release Date: 01-15-14
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Reel Form Only
See crimp specification for the individual Insulation Diameter.
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-off Tab.
STRIP LENGTH
CONDUCTOR
BRUSH
CONDUCTOR
CRIMP
TAB
Revision Date: 01-15-14
2
metric wires.
Wire Size and Type
Insulation Diameter
mm²
Type
mm
0.5-1.0
T3ZHID
1.40-1.95
0.5-1.0
T3ZHID
1.40-1.95
0.5-1.0
T3ZHID
1.40-1.95
SEAM
SEAL
UNCONTROLLED COPY
TYPE 4C
Hand Crimp Tool
Order No. 63823-2400
Strip Length
In.
mm
.055-.077 4.30-4.80 .169-.189
.055-.077 4.30-4.80 .169-.189
.055-.077 4.30-4.80 .169-.189
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 9
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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for CTX280 SWS Receptacle Terminals TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63823-2470 Order No. 63823-2400 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
  • Page 2 Hand Crimp Tool for CTX280 SWS Receptacle Terminals CRIMP SPECIFICATION Bell mouth Conductor Brush Bend up Bend Down Twist Roll Terminal Series No. Degree Max. Degree Max. 98675 34808 34865 0.40-0.60 .016-.024 0.20-0.60 .008-.024 Not to exceed above the conductor crimp height. After crimping, the crimp profiles should measure the following: Conductor Pull Force...

  • Page 3: Installation

    Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 4: Operation

    Hand Crimp Tool for CTX280 SWS Receptacle Terminals Locator Installation and Removal Follow the steps below to install or replace the locator. See Figure 2. To install the locator 1. Position the locator with the hole over the brass pivot shaft and snap it into place.

  • Page 5: Maintenance

    Hand Crimp Tool for CTX280 SWS Receptacle Terminals 5. Return the locator to closed position. 6. Turn the Locator Lock Latch up to lock. Make sure that the terminal is visually centered over the punch. 7. Insert the proper wire with the seal over the terminal. 8.
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Hand Crimp Tool for CTX280 SWS Receptacle Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-1050 Hand Crimp Frame (Short) 63810-1000 Hand Crimp Frame (Long) 63823-2470 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head...

  • Page 8: Hand Tool Parts List

    Hand Crimp Tool for CTX280 SWS Receptacle Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63823-2470 Tool Kit with Locator 63823-2475 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY M4 X 10mm LONG BHCS...

  • Page 9: Power Head Parts List

    M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 11 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382324HM Release Date: 01-15-14 Page 9 of 9 Revision: A Revision Date: 01-15-14...

This manual is also suitable for:

63823-247063823-2400

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