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Toshiba NV Series Hardware Manual

Unified controller
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Unified Controller
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type1 light
T Series Migration
Hardware Manual
6F8C1619

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Summary of Contents for Toshiba NV Series

  • Page 1 6F8C1619 Unified Controller nv series type1 light T Series Migration Hardware Manual...
  • Page 2 (4) All possible measures have been taken to prepare the information herein. If you have any question or find any error or problems, please contact us. PROSEC, TOSLINE, TOSDIC, CIEMAC, and TC-net are trademarks or registered trademarks of TOSHIBA Corporation.
  • Page 3 The specific details of warning are indicated inside or near with pictures or Warning text. (Note) The description of prohibition, instruction, and warning vary depending on the display on the main unit. Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 4 • A place exposed to direct sunlight Mount the TC-net I/O module onto the • A place near devices generating strong base unit for the nv series radio waves or magnetic fields Instruction Otherwise, it may cause electric shock, Otherwise, accidents may be caused.
  • Page 5 The battery for the controller is in the memory, resulting in accident or machine packaging box when the type1 light is damage from malfunctioning. shipped from the factory. Mount the battery immediately before using the controller. Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 6 Fix any the battery module to the DIN rail. Protect the battery cable of the battery When using a battery module, install it module. Instruction Instruction near the controller unit. If you use a battery module, connect the Fix the battery module to the DIN rail so battery cable to the battery connector on that it may not come off due to vibration or the controller unit.
  • Page 7 If this is impossible, power cord and cables. Prohibited configure the system so that the external It may cause breaks or heating. power supply and the load power supply turn off simultaneously. Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 8 4. Safety Precautions on Maintenance and Inspection Warning Make sure the external power supply is Turn off the device switch before replacing turned off before installing and removing the power fuse or alarm fuse for the device Instruction Instruction the modules, units, terminal blocks, the Operation without grounding may cause terminal block signal conversion adapter electric shock or fire.
  • Page 9 When disposing the battery, observe the Dispose of the units and modules as local regulations or rules industrial wastes Instruction Instruction Otherwise, they may cause environmental Otherwise, they may cause environmental damage. damage. Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 10 6. Checking Warning Labels on Main Unit Make sure the warning labels are affixed on the main unit. If any label is missing or the wording is illegible, contact Toshiba's Service Department. [Warning Mark on Main Unit] This is the warning mark for a hazard. It is affixed on the main unit, at the portion with an electric shock hazard or a risk of damage to the main unit through incorrect wiring.
  • Page 11 Toshiba's engineers. Disclaimer  Toshiba is not liable for any loss caused by earthquake, thunder, wind, flood, fire not our responsibility, action by a third party, other accidents, customer's intention or negligence, incorrect use, or use under abnormal condition.
  • Page 12 Precautions for Use  About installation • Use your cellular phone or PHS at least 1m away from the product main unit in operation, transmission cables, and I/O cable. Otherwise, the system may malfunction. • When connecting a connector or cable and mounting a module to the base unit, firmly fix it with screws.
  • Page 13 8. This manual and the separate related materials are intended for persons with general knowledge of control equipment. Contact us for any questions about the contents. Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 14 PUM11/PUM12 controllers, use “T-PDS conversion tool” stored in the install folder of unified controller nv series/integrated controller V series engineering too 4 (nV- Tool4, hereafter referred to as “engineering tool” or nv-TOOL”). For details of T-PDS conversion tool, refer to “type1 light T series Migration Guide (6F8C1497).
  • Page 15 Describes the part name and wiring specification of the terminal block signal conversion adapter. Also refer to the following manuals: • Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware - 6F8C1497 • Unified controller nv series type1 light Controller Unit User’s Manual -Function- 6F8C1498 •...

  • Page 16: Table Of Contents

    Chapter 1 Overview ································································ 2 Overview of T Applicalbe Series and Contollers ······························ 3 Series Migration Migration Product List ·············································· 4 …1 1.3.1 Unified Controller type1 Products ···························· 4 1.3.2 T Series Migration Specific Products ························ 6 Overview of Migration Products ·································· 7 1.4.1 Controller Module ················································...
  • Page 17 Switch Check before Starting ······························· 105 Start and Stop How to Start/Stop ················································ 106 …103 LED State at Start ················································ 106 Troubleshooting Procedure ································· 110 Chapter 5 Confirmation of Failure ········································· 111 Troubleshooting …109 Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 18 Daily Inspection ·················································· 114 Chapter 6 Periodic Inspection ············································· 115 Maintenance and Maintenance Parts ·············································· 116 Inspection Battery Replacement ··········································· 117 …113 Control Module Replacement ······························· 118 Disposal ···························································· 118 Specifications ····················································· 120 Appendix A A.1.1 General Specifications ······································· 120 Base Unit A.1.2 Functional Specifications (with Module Mounted) ·····...
  • Page 19 Unified Controller nv Series type1 light Controller Unit Operating Instructions xvii...
  • Page 20 Chapter 1 Overview of T Series Migration This chapter provides an overview of migration from T series controllers. Overview ··························································· 2 Migration Series and Applicable Controllers ··········· 3 Migration Product List ·········································· 4 Overview of Migration Products ····························· 7 Restrictions and Requirements in T Series Migration ·························································...

  • Page 21: Overview

    Chapter 1 Overview of T Series Migration Overview T series migration is to upgrade T series programmable controller PROSEC T2*/T3* series and T series compatible controller S2E/S2T systems to unified controller type 1 light PUM11/PUM12 controllers. Main migration systems are listed below. （1）...

  • Page 22: Applicalbe Series And Contollers

    Before conversion PUM11 PUM12 PUM14 PROSEC T2 series ○ × × T series T3 series ○ ○ × Integrated ○ ○ × controller ○ × × ○: Convertible, ×: Not convertible Unified Controller nv Series type1 light Controller Unit Operating Instructions...

  • Page 23: Migration Product List

    Chapter 1 Overview of T Series Migration Migration Product List The products included in T series migration are listed below. The T series migration system is configured by combining these products with unified controller type1 light PUM11/PUM12. 1.3.1 Unified controller type1 light products ■Controller module Model Product code...
  • Page 24 HGA922**S TC-net I/O loop G2 I/O adapter ■Station bus module Refer to “Unified controller nv series type 1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) . ■G2 I/O module Refer to “Unified controller nv series type 1 light Controller Unit User’s Manual - Basic Hardware -”...

  • Page 25: T Series Migration Specific Products

    Chapter 1 Overview of T Series Migration 1.3.2 T series migration system product ■Main base unit・Remote base unit Model Product code Name Remark BUM7B HBUM7B**S Main base unit G2 I/O Slots x10 ／Remote base unit ／G2 I/O Slots x11 ■Terminal signal conversion adapter Model Product code Name...

  • Page 26: Overview Of Migration Products

    Unified controller type1 light PUM11/PUM12 (V01.40 or later) are used for T series migration systems. Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) for the appearance of PUM11/PUM12. PUM11/PUM12 is inserted into a mountable slot of the base unit. PUM11/PUM12 cannot be used independently or in unspecified combinations.

  • Page 27: Base Unit

    (1) Standard base unit for unified controller type1 light Refer to “Unified controller nv series type 1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) for the appearance and specification of the standard base unit. The standard base unit for unified controller type1 light is used as:...
  • Page 28 GA922: For mounting the G2 I/O adapter module (GA922) I/O: For mounting the G2 I/O module ◆Remark Be sure to install an empty module (SP600) or IF cover (SP601) for the slot which does not contain a module. Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 29 Chapter 1 Overview of T Series Migration (2) Base unit for T series migration systems Base unit for T series migration systems BUM7B replaces T3/T3H base units BU31A and BU35B. BUM7B which has the same exterior dimensions (width and height) with BU31A and BU35B can be mounted on the same mounting holes as BU31A and BU35B.
  • Page 30 The power supply module is not required for BUM7B which is provided with the built-in AC power supply. Connect BUM7B to 100/200 VAC from the power supply terminal block (same as PS361). (３)既存 T3/T3H のベースユニット Unified Controller nv Series type1 light Controller Unit Operating Instructions...

  • Page 31: Power Supply Module

    (1) Standard power supply modules for unified controller type1 light Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) for the appearance and specification of the standard power module.

  • Page 32: Expanded Interface Module, Expanded Cable

    (1) Unified controller type1 light ■ Expansion interface module Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) for the appearance and specification of the standard interface module for unified controller type 1 light.

  • Page 33: Tc-Net I/O Adapter Module

    PUM12 in the TC-net I/O adapter modules. (1) G2 I/O adapter module (GA922) Refer to “Unified controller nv series G2 I/O Adapter (GA922) Module Instruction Manual” (6F8C1516) for the appearance and specification of G2 I/O adapter module.

  • Page 34: Terminal Block Signal Conversion Adapter

    AD368 EXM34 CBM34 AD668 DA364 EXM35 CBM35 DA664 DA374 EXM36 CBM36 DA664 Not required DI335 Not required DI635 40-pin connector compatible Not required DO335 Not required DO635 40-pin connector compatible Unified Controller nv Series type1 light Controller Unit Operating Instructions...

  • Page 35: Engineering Tools

    1.4.7 Engineering Tool Unified controller nv series/integrated controller V series engineering tool 4 (nV-Tool4) (hereinafter referred to as the “engineering tool”) (V4.11.18 and later) is applicable to T series migration systems. The T-PDS conversion tool in the install folder of engineering tool supports the conversion of system data generated with T-PDS of T2/T3 series and S2E/S2T to system data for type1 light PUM11/PUM12 controller.

  • Page 36: Series

    • Confirm the product specification before and after migration with related instruction manuals. • Refer to “Unified controller nv series type 1 light T series Migration Guide” (6F8C1587) for the conversion of programs and data. • MMR (memory card) cannot be converted.
  • Page 37 Chapter 1 Overview of T Series Migration 6F8C1497...
  • Page 38 Chapter 2 System Migration Procedures This chapter describes T series migration procedures and restrictions, etc. T2 Series ······························································· 20 S2T/S2E ································································· 34 T3 Series ······························································· 49 19 19...

  • Page 39: T2 Series

    Chapter 2 System Migration Procedures T2 Series 2.1.1 CPU Module T2 series CPU modules (T2/T2E/T2N) are converted to PUM11 using the T-PDS conversion tool. Table 2.1 T2 series CPU module conversion After conversion nv controller type1 light Before conversion PUM11 PUM12 PUM14 PU214...

  • Page 40: Base Unit

    2.1.2 Base Unit The type1 light base unit, relevant to the T2 series base unit, is selected using the T-PDS conversion tool. Table 2.3 Conversion of T2 series base unit After conversion nv controller type1 light Before conversion BU648E BU643D BU668 BU666 BU664...

  • Page 41: Power Supply Module

    Chapter 2 System Migration Procedures 2.1.3 Power Supply Module T2 series power supply modules (PS261/PS31) are converted to PS693/PS632 for nv controller type1 light. Table 2.5 T2 series power supply module conversion After conversion type1 light Before conversion PS693 PS632 PS652 PROSEC PS261...

  • Page 42: Transmission Module

    2.1.4 Transmission Module T2 series transmission modules (TL-S/TL-F/OPT) are converted to the relevant module for nv controller type1 light using the T-PDS conversion tool. Table 2.7 T2 series transmission module conversion T2 series nv controller type1 light Remarks T-PDS Module name Model Module type SN221...

  • Page 43: I/O Module

    Chapter 2 System Migration Procedures 2.1.5 I/O Module The T2 series I/O module is converted to the relevant module for nv controller type1 light using the T-PDS conversion tool. Table 2.8 T2 series I/O module conversion T2 series nv controller type1 light Remarks T-PDS Module name...
  • Page 44 *1: DI41 and DI643 have different terminal block arrangement. *2: DI32 and DO32 are 24-pin x 2 connector. DI234 and DO234 are 40-pin connector x 1. The shape and arrangement differs from one another. *3: There is no module to convert PI21. *4: RO61 has different number of outputs from RO663, and their shape and arrangement also differ.

  • Page 45: Examples Of Conversion During Migration

    Chapter 2 System Migration Procedures 2.1.6 Examples of Migration Conversion Examples of migration conversion to PUM11 which is a combination of T2 series CPU module (T2/T2E/T2N) and main base unit are shown below. (1) T2 ・T2＋BU218 T2（PU214/PU224） type1 light（PUM11） BU218 BU668 PS PU (0)～(7)：I/O Slot No.
  • Page 46 (2) T2E ・T2E＋BU218 T2E（PU234E） type1 light（PUM11） BU218 BU668 PS PU (0)～(7)：I/O Slot No. (0)～(8)：Slot No. S0～S8 CN: Expansion connector IF: Expansion interface module PS: Power module PS: Power module PU: PU234E PU: PUM11 I/O: I/O module（Up to 8） I/O: I/O module（Up to 8） ・T2E＋BU268/BU266 T2E（PU234E）...
  • Page 47 Chapter 2 System Migration Procedures (3) T2N ・T2N＋BU228N T2N（PU215N/PU235N/PU245N） type1 light（PUM11） BU228N BU668 PS PU (0)～(7)：I/O Slot No. (0)～(8)：Slot No. S0～S8 CN: Expansion connector IF: Expansion interface module PS: Power module PS: Power module PU: PU215N/PU235N/PU245N PU: PUM11 I/O: I/O module（Up to 8） I/O: I/O module（Up to 8）...
  • Page 48 Examples of T2 series expansion base unit to unified controller type1 light are shown below. (4) Expansion unit ・BU268 T2 Series type1 light BU268 BU266 BU668 PS SP (1)～(7)：I/O Slot No. (0)～(8)：Slot No. S0～S8 CN: Expansion connector IF: Expansion interface module PS: Power module PS: Power module I/O: I/O module（Up to 8）...

  • Page 49: Examples Of Migration System Configuration

    Chapter 2 System Migration Procedures 2.1.7 Examples of Migration System Configuration Examples of conversion of the I/O module from T2 series to nv controller type1 light are shown below. (1) T2 T2 (PU214/PU224) type1 light (PUM11) BU668 BU218 PS PU (0)～(8)：Slot No.
  • Page 50 (2) T2E T2 (PU234E) type1 light (PUM11) BU668 BU268 PS PU PS PU (0)～(7)：I/O Slot No. (0)～(8)：Slot No. S0～S8 BU268 BU668 PS I/O PS SP (0)～(7)：I/O Slot No. (0)～(8)：Slot No. S0～S8 BU268 BU668 PS I/O PS SP (0)～(7)：I/O Slot No. (0)～(8)：Slot No.
  • Page 51 Chapter 2 System Migration Procedures (3) T2N T2N (PU215N/PU234N/PU245N) type1 light (PUM11) BU668 BU228N PS PU (0)～(7)：I/O Slot No. (0)～(8)：Slot No. S0～S8 BU268 BU668 PS I/O PS SP (0)～(7)：I/O Slot No. (0)～(8)：Slot No. S0～S8 BU268 BU668 PS I/O PS SP (0)～(7)：I/O Slot No.

  • Page 52: System

    (importing an import file etc.) type1 light ・Confirmation of conversion result ladder program ・Correction of inconvertible section ・Collective compilation For details, refer to “Unified controller nv series type1 light T series Migration Guide” (6F8C1587). T series Migration User’s Manual - Hardware -...

  • Page 53: S2T/S2E

    Chapter 2 System Migration Procedures S2T/S2E 2.2.1 CPU Module The CPU module of T series compatible controller S2T/S2E is converted to PUM11/PUM12. Table 2.11 S2T/S2E CPU module conversion After conversion nv controller type1 light Before conversion PUM11 PUM12 PUM14 PU662T ○...

  • Page 54: Base Unit

    S2T User’s Manual - Basic Hardware - (6F8C0936) S2E User’s Manual - Basic Hardware - (6F8C1094) ･Unified controller nv series Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware - (6F8C1497) T series Migration User’s Manual - Hardware -...

  • Page 55: Power Supply Module

    Sequence Controller S2 User’s Manual - Basic Hardware - (6F8C0836) S2T User’s Manual - Basic Hardware - (6F8C0936) S2E User’s Manual - Basic Hardware - (6F8C1094) ･Unified controller nv series Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware - (6F8C1497) 6E8C5563...

  • Page 56: Transmission Module

    2.2.4 Transmission Module S2T/S2E transmission modules (TL-S/TL-F/OPT) are converted to the relevant module for nv controller type1 light using the T-PDS conversion tool. Table 2.15 S2T/S2E transmission module conversion (G2 I/O bus module) S2T/S2E nv controller type1 light Remarks T-PDS Module name Model Module type SN621...

  • Page 57: I/O Module

    Chapter 2 System Migration Procedures 2.2.5 I/O Module The I/O module used for conversion from S2T/S2E to unified controller type1 light is the same model. Table 2.17 S2T/S2E I/O module conversion S2T/S2E nv controller type1 light Remarks T-PDS Module name Model Module type DI633 DI633...
  • Page 58 Refer to the following manuals for the appearance and specification of I/O modules: ･Integrated controller model 200 series Sequence Controller S2 User’s Manual - Basic Hardware - (6F8C0836) S2T User’s Manual - Basic Hardware - (6F8C0936) S2E User’s Manual - Basic Hardware - (6F8C1094) T series Migration User’s Manual - Hardware -...

  • Page 59: Examples Of Conversion

    Chapter 2 System Migration Procedures 2.2.6 Examples of Migration Conversion Examples of migration to PUM11 which is a combination of the S2T/S2E CPU module and main base unit are shown below. (1) S2T With a station bus module mounted on the base unit: ・S2T＋BU648E S2T（PU662T/PU672T）...
  • Page 60 (2) S2T Without a station bus module on the base unit: ・S2T＋BU648E S2T（PU662T/PU672T） type1 light（PUM11） BU648E BU648E PS PU PS PU (0)～(8)：Slot No. S0～S8 (0)～(8)：Slot No. S0～S8 IF: Expansion interface module IF: Expansion interface module PS: Power module PS: Power module PU: PU662T/PU672T PU: PUM11 I/O: I/O module（Up to 8）...
  • Page 61 Chapter 2 System Migration Procedures (3) S2E ・S2E＋BU668 S2E（PU612E） type1 light（PUM11） BU668 BU668 PS PU PS PU (0)～(8)：Slot No. S0～S8 (0)～(8)：Slot No. S0～S8 IF: Expansion interface module IF: Expansion interface module PS: Power module PS: Power module PU: PU612E PU: PUM11 I/O: I/O module（Up to 8）...
  • Page 62 Table 2.20 S2E main base unit conversion Before conversion After conversion Slot Slot S0 S1 S2 S3 S4 S5 S6 S7 S8 S0 S1 S2 S3 S4 S5 S6 S7 S8 BU668 ☆ ○ ○ ○ ○ ○ ○ ○ ○...
  • Page 63 Chapter 2 System Migration Procedures The expansion base unit for migration from S2T/S2E to unified controller type1 light has the same configuration. (4) Expansion unit ・BU668/BU666/BU664 S2T/S2E type1 light BU668 BU668 PS SP PS SP (0)～(8)：Slot No. S0～S8 (0)～(8)：Slot No. S0～S8 IF: Expansion interface module IF: Expansion interface module PS: Power module...

  • Page 64: Examples Of Migration System Configuration

    2.2.7 Examples of Migration System Configuration Examples of conversion from S2T/S2E to nv controller type1 light are shown below. (1) S2T With the station bus module mounted on the main base unit: S2T (PU662T/PU672T) type1 light (PUM12) BU648E BU648E PS PU PS PU (0)～(8)：Slot No.
  • Page 65 Chapter 2 System Migration Procedures (2) S2T Without the station bus module mounted on the main base unit: S2T (PU662T/PU672T) type1 light (PUM11) BU648E BU648E PS PU PS PU (0)～(8)：Slot No. S0～S8 (0)～(8)：Slot No. S0～S8 BU668 BU668 PS SP PS SP (0)～(8)：Slot No.
  • Page 66 (3) S2E S2E (PU612E) type1 light (PUM11) BU668 BU668 PS PU PS PU (0)～(8)：Slot No. S0～S8 (0)～(8)：Slot No. S0～S8 BU668 BU668 PS SP PS SP (0)～(8)：Slot No. S0～S8 (0)～(8)：Slot No. S0～S8 BU666 BU666 (0)～(8)：Slot No. S0～S5 (0)～(8)：Slot No. S0～S5 BU664 BU664 (0)～(5)：Slot No.

  • Page 67: Restrictions In Migration System

    Engineering tool nV-Tool4 ・Construction of system (importing an import file etc.) type1 light ・Confirmation of conversion result ladder program ・Correction of inconvertible section ・Collective compilation For details, refer to “Unified controller nv series type1 light T series Migration Guide” (6F8C1587). 6E8C5563...
  • Page 68 T3 Series There are two ways of migration to T3 series PUM11/PUM12: Changing the G3 I/O module to the G2 I/O module Retaining the G3 I/O module For retaining the G3 I/O module, refer to 2.4. 2.3.1 CPU Module The T3 series CPU modules (T3/T3H/T3V ) are converted to PUM11/PUM12 using the T-PDS conversion tool.
  • Page 69 Chapter 2 System Migration Procedures 2.3.2 Base Unit There are two types of available base unit when the T3 series G3 I/O module is changed to the G2 I/O module for migration to PUM11/PUM12: Migration specific base unit BUM7B type1 light standard base unit The T-PDS conversion tool selects migration specific base unit BUM7B by default.
  • Page 70 Refer to the following manuals for the appearance and specification of the base unit: ･T3/T3H User’s Manual - Hardware - (UM-TS03***-J002) ･Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware - (6F8C1497) ･BUM7B specification in this document...
  • Page 71 Chapter 2 System Migration Procedures 2.3.3 Power Supply Module An external power supply module is not required for converting the base unit to BUM7B which contains AC power supply. However, the built-in power supply is not 24Vdc input, and if the existing T3 series power supply is PS332/PS332A, the voltage rating must be changed for migration.
  • Page 72 Table 2.27 Comparison of power module specifications T3 series nv controller type1 light PS332/ PS361 BUM7B PS693 PS632 PS652 PS332A Rated voltage AC100/200V DC24V AC100-120V/ AC100-120V/ DC24V DC100/110V AC200-240V AC200-240V Allowable voltage AC85-132V/ DC20.4-28.8V AC85-264V AC85-264V DC20.4-28. DC85-132V range AC170-264V (Terminal switching) Rated frequency 50/60Hz...
  • Page 73 *4: FL611 and FL612 are no longer produced. Use alternative FL622. Refer to the following manuals for the support function of type1 light transmission modules: ･Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware - (6F8C1497) ･G2 I/O Adapter (GA922) Module Instruction Manual (6F8C1516)
  • Page 74 2.3.5 I/O Module T3 series I/O modules are converted to the relevant modules for nv controller type1 light using the T-PDS conversion tool. Refer to the individual manuals for the I/O module specifications. Table 2.29 T3 series I/O module conversion G3 I/O type1 light Required...
  • Page 75 Chapter 2 System Migration Procedures Table 2.29 T3 series I/O module conversion G3 I/O type1 light Required number arks Model Type・Size Module type Model 32-point input module with strobe DI324S X 2W ✕ DC12/15V、strobe：2-point 32-point input module with strobe DI334S X 2W ✕...
  • Page 76 Table 2.29 T3 series I/O module conversion G3 I/O nv controller type1 light Required number arks Model Type・Size Module type Model SD32T S/D conversion module ✕ SV31N Servo communication interface module ✕ AB32N Absocoder converter module、1 回転型 ✕ AB33N Absocoder converter module、多回転型 ✕...
  • Page 77 Chapter 2 System Migration Procedures 2.3.6 Examples of Migration Conversion Examples of converting T3 series to type1 light for migration are shown below. (1) Using dedicated base unit BUM7B (recommended) Table 2.30 shows T3 series modules and units subject to migration to type1 light. Table 2.30 T3 series modules and units for migration T3 series(Before conversion) Migration(After conversion)
  • Page 78 Images of conversion to type1 light using dedicated base unit BUM7B are shown below. type1 light (PUM12) T3/T3H I/O I/O I/O I/O I/O I/O BU315/BU31A BUM7B PU: PU324/PU325/PU325H/PU326H PU: PUM11/PUM12 I/O: G3 I/O module I/O: G2 I/O module type1 light（PUM12）+GA922 T3/T3H Expansion cable TC-net I/O loop...
  • Page 79 Chapter 2 System Migration Procedures • BUM7B is used as T3/T3H main base unit: T3/T3H type1 light（PUM12） BU315 BUM7B (10) (11) (0)～(11)：Slot No. S0～S11 (0)～(4)：I/O Slot No. PU: PUM12 IF: Expansion interface module（not mount） I/O: G2 I/O module（Up to 5） PS: Power module SP: Space slot PU: PU324/PU325/PU325H/PU326H...
  • Page 80 • BUM7B is used as T3/T3H expansion base unit: T3/T3H type1 light（PUM12） BU356 BUM7B (10) (11) (0)～(5)：I/O Slot No. (0)～(11)：Slot No. S0～S11 IF: Expansion interface module PU: PUM12 PS: Power module GA: GA922 PU: PU324/PU325/PU325H/PU326H I/O: G2 I/O module I/O: G3 I/O module（Up to 6） （GA922: Up to 6）...
  • Page 81 Chapter 2 System Migration Procedures (2) Using type1 light standard base unit Table 2.33 shows T3 series modules and units subject to migration to type1light. Table 2.33 T3 series modules and units for migration T3 series(Before conversion) Migration (After conversion) Name Specifications Model...
  • Page 82 Images of conversion to type1 light using the standard base unit are shown below. T3/T3H type1 light（PUM11/PUM12） I/O I/O I/O I/O I/O I/O BU315/BU31A Main base unit PU: PU324/PU325/PU325H/PU326H PU: PUM11/PUM12 I/O: G3 I/O module I/O: G2 I/O module Figure 2.8 Images of conversion from T3 series to type1 light T series Migration User’s Manual - Hardware -...
  • Page 83 Chapter 2 System Migration Procedures ・Conversion to PUM11 (mounted I/O is 8 or less) T3/T3H type1 light（PUM11） BU315 BU666 SP PS PU (0)～(8)：Slot No. S0～S5 (0)～(4)：I/O Slot No. IF: Expansion interface module IF: Expansion interface module（not mount） PS: Power module PS: Power module PU: PUM11 PU: PU324/PU325/PU325H/PU326H...
  • Page 84 ・Conversion to PUM12 (mounted I/O is 8 or less) type1 light（PUM12） T3/T3H BU315 BU648E SP PS PU (0)～(4)：I/O Slot No. (0)～(8)：Slot No. S0～S8 IF: Expansion interface module IF: Expansion interface module（not mount） PS: Power module PS: Power module PU: PUM12 PU: PU324/PU325/PU325H/PU326H ALL: Station bus module I/O: G3 I/O module（Up to 5）...
  • Page 85 Chapter 2 System Migration Procedures ・T3/T3H+BU31A (mounted I/O is 9 or 10) T3/T3H type1 light（PUM11） Delete configuration BU31A BU668/BU648E PS PU (0)～(8)：Slot No. S0～S8 (0)～(9)：I/O Slot No. BU664 ※ IF: Expansion interface module（not mount） Add configuration PS I/O PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module（Up to 10）...
  • Page 86 2.3.7 Examples of System Configuration Migration • T3/T3H+BU315/BU31A+BU35B/BU356 (configuration with expansion base unit) T3/T3H type1 light（PUM12）+GA922 BU31A BU315 BUM7B (10) (11) (0)～(9)：I/O UP TO Slot No. (0)～(11)：Slot No. S0～S11 (10) (11) (10) (10) (10) (11) (0)～(10)：I/O Slot No. (0)～(11)：Slot No. S0～S11 (10) (10) (11)
  • Page 87 Chapter 2 System Migration Procedures 2.3.8 Use of Terminal Block Signal Conversion Adapter By combining the terminal block signal conversion adapter with base unit BUM7B, an I/O module (G3 I/O) can be upgraded to the G2 I/O module using the internal wiring up to the I/O module (G3 I/O) terminal block of the existing T3/T3H.
  • Page 88 2.3.9 Restrictions in Migration System ■ Slot number nV-Tool manages the modules mounted on BUM7B with slot numbers S0 to S11. Accordingly, the module positions are associated with slot numbers S0 to S11 on base unit BUM7B in the “product tree” of nV-Tool. PUM12 manages the slot position of G2 I/O modules mounted on BUM7B with slot numbers S1 to S10.
  • Page 89 Engineering tool nV-Tool4 ・Construction of system (importing an import file etc.) type1 light ・Confirmation of conversion result ladder program ・Correction of inconvertible section ・Collective compilation For details, refer to “Unified controller nv series type1 light T series Migration Guide” (6F8C5602). 6E8C5563...
  • Page 90 Chapter 3 Installation and Wiring This chapter described the installation of modules on the base unit which composes the controller unit, and the controller unit on the chassis, as well as the power supply wiring, I/O wiring and other wiring. Installation Condition ............
  • Page 91 Chapter 3 Installation and Wiring Mount the power supply module, the controller module, the station bus module, the I/O module , the interface Caution module and the terminal block signal conversion adapter Instruction to the base unit Otherwise, it may cause electric shock, injury, or failure. Do not use them by themselves for other purposes.

  • Page 92: Installation Condition

    The type1 light controller's installation environment shall meet the condition in the following table. For the type1 light controller see the unified Controller nv Series type1 light Controller Unit User’s Manual (6F8C1497). Do not install/store/use the device in the following...
  • Page 93 Chapter 3 Installation and Wiring Table 3-1 Installation environment Item Specifications Remarks Operating ambient 0 to 55°C, 24-hour average temperature 40°C or (Note 1) temperature less Storage －40-70°C temperature Operating ambient 10 to 95%RH, level RH2 (no condensation) (Note 2) relative humidity Dust Dust 0.3mg/m...
  • Page 94 For grounding other than Class D, the user shall check for the effect of the grounding. Note Avoid installing the Unified Controller nv Series type1 light in places like below. • A place where the ambient temperature exceeds the range of 0 to 55°C (when the controller is housed inside the panel, the ambient temperature means the temperature inside the panel) •...

  • Page 95: Before Working

    Chapter 3 Installation and Wiring Before Working Before working, always check for the following work condition and method.  Work condition • Work in a place with less moisture and dust and no direct sunlight. • Do not give a rapid temperature change which allows condensation to occur. •...

  • Page 96: Mounting To Chassis

    Keep the temperature inside the chassis 55°C or less around the T series migration system. The product life is specified at the equipment ambient temperature of 40°C. If the temperature exceeds 40°C, set the maintenance and replacement time by considering life shortening. Unified Controller nv Series type1 light Controller Unit Operating Instructions...

  • Page 97: Grounding Of Controller Unit And I/O Unit

    Chapter 3 Installation and Wiring Grounding of Controller Unit and I/O Unit T series Migration system should be exclusively grounded separate from the power system. T series migration system is designed to be noise tolerable by considering the practical application and the device itself has a sufficient noise immunity. Still, grounding is very important to keep the system safety and stable operation.
  • Page 98 に取り付け、 専用接地配線をし ground wiring. dedicated ground wiring (This is also します。 ます( 同一盤内に高周波機器 applicable when a high-frequency がある場合も同様) 。 equipment is on the same board). Figure 3-3 Control panel installation Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 99 Chapter 3 Installation and Wiring (2) Ground wiring between bases Controller unit Power supply Basic unit I/O unit I/O unit I/O unit Ground bar in the panel Class D ground dedicated for control device Controller unit Power supply Basic unit Power supply Expansion unit...
  • Page 100 This is the ground terminal of the controller unit. The base unit metal also has the same potential as with the FG terminal. To prevent electrification by static electricity and security/safety problems, ensure to ground it at single point. Unified Controller nv Series type1 light Controller Unit Operating Instructions...

  • Page 101: Mounting Base Unit

    Chapter 3 Installation and Wiring Mounting Base Unit Follow the notes below when mounting or dismounting base unit BUM7B. For mounting and dismounting type1 light controller or T3 series to the base unit, refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -“ (6F8C1497) or “T3/T3H User’s Manual - Hardware - ”...

  • Page 102: Power Supply Wiring

    Follow the precautions below when wiring base unit BUM7B for the T series migration system. For wiring of type1 light controller or T3 series, refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) or “T3/T3H User’s Manual - Hardware -”...
  • Page 103 Chapter 3 Installation and Wiring ■ Power supply wiring for base unit BUM7B (1) Power supply condition Connect the power supply that meets the specifications including voltage and frequency ratings and distortion rate (for the power supply ratings of base unit BUM7B, refer to “Appendix A Power Supply Specifications”).
  • Page 104 7 mm or less for the M3.5 screw (tightening torque: approx. 1.0N･m). Remark • Take into account the leak current of the BUM7B power supply and noise filter in designing the system. Unified Controller nv Series type1 light Controller Unit Operating Instructions...

  • Page 105: Mounting/Dismounting Modules

    BUM7B for the T series migration system. For mounting and dismounting modules of type1 light controller or T3 series, refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) or “T3/T3H User’s Manual - Hardware -”...
  • Page 106 (4) Hold the module firmly and slowly push it straight into the slot. Make sure the top and bottom lock levers are set on the base unit and a clicking sound is heard. Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 107 Chapter 3 Installation and Wiring Backplane of BUM7B Insert the module from the bottom. The bottom lock lever is engaged in the base unit with a clicking sound when the module is pushed into the base unit from the bottom. Push it through until the top lock lever is engaged in the base unit with a clicking sound.
  • Page 108 BUM7B to loosen the screw. (4) Hold the bottom of the module by one hand and hold the top of the module and press the top lock lever by the other hand. Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 109 Chapter 3 Installation and Wiring (5) While pressing down the top lock lever, pull the module straight from the slot by the hand holding the bottom of the module. Pull the module straight from the base unit. Pull the module straight from the base unit. If the bottom lock lever is caught inside the base unit, pull the module back into the base once, and then pull it out straight from the base unit.
  • Page 110 S11) in turn by the other hand and loosen the screws securing the top bracket. The screws securing the top bracket do not go off, but loosen by turning them to the left several times with the screwdriver. Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 111 Chapter 3 Installation and Wiring (4) Remove the top bracket. After loosening four screws securing the top bracket, move the top bracket to the left, and pull it from the body of BUM7B. Check that four screws securing the top bracket align with the large diameter circle of keyhole-shaped screw holes.
  • Page 112 Adjust the mounting position of the top bracket, and tighten four screws to secure the top bracket (tightening torque: 1.47N･m). S5 S6 S9 S10 S11 : Top bracket mounting screw x 4 Blank panel x 2 Unified Controller nv Series type1 light Controller Unit Operating Instructions...

  • Page 113: Mounting/Dismounting Terminal Block Signal Conversion Adapter

    G2 I/O or G3 I/O with terminal blocks and connectors, refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) or “T3/T3H User’s Manual - Hardware - ” (UM-TS03***-J002).
  • Page 114 • Set the bottom BUM7B mounting hole (U-shaped) of the terminal block signal conversion adapter into the screw inserted to the bottom bracket in the previous step. BUM7B mounting screw Side view Front view U hole Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 115 Chapter 3 Installation and Wiring • While keeping the terminal conversion cable in the BUM7B space, align the upper part of the terminal signal conversion adapter with the top bracket of BUM7B so that the upper BUM7B mounting hole of the terminal block signal conversion adapter is align with the hole on the top bracket for securing the terminal block signal conversion adapter, and set and temporarily tighten the mounting screw.

  • Page 116: Expansion Of Base Unit

    (IF661) to the main and expansion base units and connecting them with an expansion cable. Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) for connecting the expansion unit to the standard base unit of type1 light controller.

  • Page 117: 3.10 Input/Output Wiring

    Notes for mounting and wiring the I/O module are covered in this section. Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) for details of I/O wiring of G2 I/O and G3 I/O.
  • Page 118 ■ Mounting and wiring the I/O module on type1 light standard base unit Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) ■ Mounting and wiring the I/O module on base unit BUM7B exclusive to T series...
  • Page 119 Chapter 3 Installation and Wiring (1) Place the I/O module for the low-power system I/O on the left, and that for the high-power system I/O on the right. Wiring should also be separated. (2) Keep 100mm or more space between units for maintenance and ventilation. Keep 100mm or more space above the top unit and beneath the bottom unit.

  • Page 120: 3.11 Tc-Net I/O Loop Wiring

    (LP1 and LP2) of each module for the input and output of G2 I/O or G3 I/O data. For details, refer to “High-speed Serial I/O System TC-net I/O Instruction Manual” (6F8C1240) and “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497). ■ Precautions on TC-net I/O loop cable connection •...
  • Page 121 Chapter 3 Installation and Wiring Remark (1) Insert the duplex LC connector of the GI optical fiber cable into the TC-net I/O loop connector until a clicking sound is heard. (2) Do not hold the cable to pull out the duplex LC connector of the GI optical fiber cable from the TC-net I/O loop connector.
  • Page 122 Chapter 4 Start and Stop This chapter describes checking of the switch settings of the controller modules, and starting and stopping of the controller unit. Safety Circuit ..............104 Switch Check before Starting ........105 How to Start/Stop ............106 LED State at Start ............

  • Page 123: Safety Circuit

    If a failure or malfunction occurs in the type1 light controller, it may result in serious accidents. There is also the risk of damage to the equipment. For details, refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497). 6F8C1497...

  • Page 124: Switch Check Before Starting

    Check that these switches are set correctly. ■ Operation mode setting switches ■ Operation mode switch For details, refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497). Unified Controller nv Series type1 light Controller Unit Operating Instructions...

  • Page 125: How To Start/Stop

    Chapter 4 Start and Stop How to Start/Stop For the safe use of type1 light controller, configure the start (power on) and stop (power off) sequence described below outside the controller. ■ Starting PUM12 Turn ON the controller power supply and the I/O control power supply Check that the operation mode switch of controller module PUM12 is set to “HALT.”...
  • Page 126 Use a common power supply for the external power and load power to the I/O module as far as possible. If it is difficult, configure the system to turn off these powers simultaneously. Unified Controller nv Series type1 light Controller Unit Operating Instructions...

  • Page 127: Led State At Start

    If the LED indicates an error, check the detail of error with the special register (register S) or error log. For details, refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497). 6F8C1497...
  • Page 128 Chapter 5 Troubleshooting This chapter describes status display LEDs for the controller and other modules which indicate the failure in the controller. Check the error and take necessary action to recover from the error. Troubleshooting Procedure ........110 Confirmation of Failure ..........111 109 109...
  • Page 129 Remark • If the controller does not operate normally, take actions by checking 5.2 “Confirmation of Failure.” • If a failure occurs, contact a Toshiba branch office (store) or service agent to request return or repair. • Normal system operation is not guaranteed if the failed product is repaired not by Toshiba or a designated service agent.
  • Page 130 The FLT LED on the front panel of the controller module lights or blinks if an error occurs in the controller. Check the error. For details, refer to Table 7-1 in “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497).
  • Page 131 Chapter 5 Troubleshooting 6F8C1497...
  • Page 132 Chapter 6 Maintenance and Inspection This chapter describes daily and periodic inspections for maintaining the normal operation of the controller. During these inspections, batteries and other consumables are replaced.............. 114 Daily Inspection ............115 Periodic Inspection ............116 Maintenance Parets ............

  • Page 133: Daily Inspection

    I/O module ■ Controller module switch position For details of inspection, refer to: ·“Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) ･G2 I/O Adapter (GA922) Module Instruction Manual (6F8C1516) Turn off the power if the device fumes or generates Caution unusual smell.

  • Page 134: Periodic Inspection

    ■ Programs, etc. ■ Battery, etc. For details of inspection, refer to: ·“Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) ･G2 I/O Adapter (GA922) Module Instruction Manual (6F8C1516) Wear protective equipment to prevent electric shock when...

  • Page 135: Maintenance Parets

    Save it on USB memory, MO or CD-ROM. required For details of inspection, refer to: ·“Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) Base unit BUM7B dedicated to the T series migration system has a built-in power supply.

  • Page 136: Battery Replacement

    The battery needs to be replaced on a regular basis. For details of the battery, refer to: “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) Do not connect in reverse, charge, disassemble, Warning heat, throw in the fire or short-circuit the battery.

  • Page 137: Control Module Replacement

    Clear the controller memory before replacing the controller module. For how to clear the memory, refer to: “Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497), 4.2 Switch Check before Starting, “Special use (memory clear)”...
  • Page 138 Appendix A Base Unit BUM7B A.1 Specifications ······················································ 120 A.2 Outline Drawing ···················································· 123 A.3 Mounting Hole Dimensions ···································· 126 A.4 Power Terminal ···················································· 127 A.5 Use of BUM7B by Application ································ 129 A.6 Registration of G2 I/O with nV-Tool and Slot Information ····················································...

  • Page 139: A.1 Specifications

    Appendix A Base Unit BUM7B A.1 Specifications The specifications of base unit BUM7B dedicated to the migration system are shown below. A.1.1 General Specifications The general specifications of type1 light apply to those of BUM7B. TableA.1 General specifications Item Specification Remarks Operating ambient temperature 0°...
  • Page 140 3) Be sure to mount the space slot (SP600) for empty slot (no module is mounted). 4) Tighten the screw for securing the module with #2 Phillips screwdriver having a shaft length of 150mm or more. Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 141 Appendix A Base Unit BUM7B A.1.3 Power Supply Specifications Table A.4 Power supply specifications Item Specification Remarks Rated voltage 100 - 120Vac, 200 - 240Vac Allowable voltage range 85 - 264Vac Rated frequency 50/60Hz Allowable frequency 47 - 53 / 57 - 63Hz range Allowable instantaneous 10ms or less...

  • Page 142: A.2 Outline Drawing

    BUM7B may deform or break if it is transported, installed or operated without anything inserted in these slots. When handling BUM7B, wear protective gloves to prevent injury caused by the metal frame edge or sharp parts of BUM7B. Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 143 Appendix A Base Unit BUM7B The top bracket of base unit BUM7B dedicated to the migration system is shown below. External dimensions Top bracket mounting hole x 4 Rear view 395mm Top view Right side view Front view Common to top bracket mounting G2 I/O module mounting hole x 4 G2 I/O module mounting hole x 7 S1, S4, S8, S11...
  • Page 144 Top bracket mounting hole x 4 Top bracket mounting plane G2 I/O module mounting hole x 11 Module mounting base panel Figure A.4 BUM7B’s G2 I/O module mounting holes and screwdriver insertion Unified Controller nv Series type1 light Controller Unit Operating Instructions...

  • Page 145: A.3 Mounting Hole Dimensions

    Appendix A Base Unit BUM7B A.3 Mounting Hole Dimensions The dimensions of the mounting hole of base unit BUM7B for the migration system are shown below. Mounting hole dimensions 480mm M5x4 200mm 250mm Base unit 465mm Figure A.5 BUM7B mounting hole dimensions Mount base unit BUM7B through bored mounting holes under the following conditions: •...

  • Page 146: Power Terminal

    PS361 is used for T3 series migration.) Frame ground terminal A protective ground terminal connected Frame ground terminal to the unit frame. It must be class D grounding. Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 147 The ideal ground of electronic devices is the dedicated ground separately provided from the power system, and a single-point ground for two or more devices. The nv series unified controller is designed to be noise tolerable in consideration of practical applications and the controller itself has a sufficient noise resistivity.

  • Page 148: Use Of Bum7B By Application

    ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ － ⓪ Remote base unit × ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ S: Slot number Circled number: Module address Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 149 Appendix A Base Unit BUM7B A.6 Registration of G2 I/O with nV-Tool and Slot Information Registration of G2 I/O to BUM7B with nV-Tool and slot information including I/O data are described using configuration examples of the main base unit containing PUM12 and the remote base unit containing GA922.
  • Page 150 GA922-U1 is registered to node 003 BUM7B_E is registered to 00 in remote base unit RO663 in slot [S1] is registered to 01 RO663 in slot [S11] is registered to 11 Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 151 Appendix A Base Unit BUM7B ■ Confirming I/O registration to BMU7B on the system view (I/O module status) [Main base unit] Slot No. indicates slots [S1] to [S10] Slots [S1] to [S10] registered to the product tree [Remote base unit] Slot No.
  • Page 152 Slot [S1] registered to the product tree [Remote base unit] I/O slot N. indicates I/O module addresses  to ⑩ I/O module address , not slot [S1] registered to the product tree Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 153 Appendix A Base Unit BUM7B The registration and display of G2 I/O with the engineering tool and specification of the G2 I/O mounting position in the instruction word are shown below. For the remote base unit, also refer to “G2 I/O Adapter (GA922) Module Instruction Manual” (6F8C1516). Table A.2 I/O registration and display with the engineering tool in the main base unit Slot No.
  • Page 154 Appendix B Terminal Block Signal Conversion Adapter B.1 Overview ····························································· 136 B.2 Outline Drawing ···················································· 137 B.3 Specifications ······················································ 140 135 135...
  • Page 155 Appendix B Terminal Block Signal Conversion Adapter B.1 Overview The terminal block signal conversion adapter is mounted in BUM7B for converting I/O signals between G3 I/O and G2 I/O. There are six models of terminal block signal conversion adapter: EXM31 DI334→DI634 (For G3 I/O migration) EXM32 DO334→DO634 (For G3 I/O migration)
  • Page 156 AD368 terminal block signal EXM34 HEXM34*AS For AD668 connection conversion adapter DA364 terminal block signal EXM35 HEXM35*AS For DA664 connection conversion adapter DA374 terminal block signal EXM36 HEXM36*AS For DA664 connection conversion adapter Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 157 Appendix B Terminal Block Signal Conversion Adapter B.2.2 Terminal conversion cable (attached) ■ Terminal conversion cable (attached) The external view of the cable (terminal conversion cable) attached to the terminal block signal conversion adapter is shown below. Interdigital flat cable 40-pin connector 40-pin connector (female)
  • Page 158 CBM34 HCBM34*CS Terminal block type AD368 AD668 Attached to EXM34 HCBM35*CS Terminal block type DA364 CBM35 DA664 Attached to EXM35 HCBM36*CS Terminal block type DA374 CBM36 DA664 Attached to EXM36 Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 159 Appendix B Terminal Block Signal Conversion Adapter B.3 Specifications B.3.1 EXM31 EXM31: DI334→DI634 (for G3 I/O migration) terminal block signal conversion adapter CBM31 (connector type) DI334 terminal DI334 terminal DI634 connector DI634 connector block block Terminal Signal Terminal Signal Pin No. Pin No.
  • Page 160 24Vdc + 10% DC24V +10% Input power - 15% -15% Figure B.5 Signal connection diagram of G3 I/O terminal block with DI634 + EXM31 Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 161 Appendix B Terminal Block Signal Conversion Adapter B.3.2 EXM32 EXM32: DO334→DO634 (for G3 I/O migration) terminal block signal conversion adapter CBM31 (connector type) DO334 terminal DO334 terminal DO634 connector DO634 connector block block Terminal Signal Terminal Signal Pin No. Pin No. Pin No.
  • Page 162 Load power 12 - 24Vdc Figure B.7 Signal connection diagram of G3 I/O terminal block with DO634 + EXM32 Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 163 Appendix B Terminal Block Signal Conversion Adapter B.3.3 EXM33 EXM33: PI312→PI632 (for G3 I/O migration) terminal block signal conversion adapter 1A12 1A12 1B12 1B12 1G12 1M12 2A12 1M12 1EXT- 2B12 1EXT+ 2M12 SHIELD 2A12 1G12 2G12 2B12 1EXT- 1EXT+ 2G12 2EXT- 2EXT+ 2M12...
  • Page 164 <S2 (CH1 value: 2) >S1 (CH1 value: 1) <S2 (CH1 value: 2) 24Vdc plus (+) 24Vdc common (-) Figure B.9 Signal connection of G3 I/O terminal block with PI632 + EXM33 Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 165 Appendix B Terminal Block Signal Conversion Adapter Power supply 5/12Vdc Terminal block Encoder, etc. Power supply Power supply Shielded twisted-pair cable 12/24Vdc Load, etc. (the square (□) is substituted with 5, 12 or 51.) Power supply 24Vdc Figure B.10 Signal connection diagram of G3 I/O terminal block with PI632 + EXM33 6F8C1497...
  • Page 166 Connects to the same frame ground with the shield of analog signal line. Pins 37 and 38 (alarm output) of the AD368 terminal block do not function when EXM34 is mounted. Figure B.11 EXM34 signal conversion Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 167 Appendix B Terminal Block Signal Conversion Adapter Terminal No. Figure B.12 Signal connection of G3 I/O terminal block with AD668 + EXM34 Terminal No. Function Terminal name External power connection terminal (+) 24Vdc+ External power connection terminal (-) 24Vdc- External power line ground Frame ground Analog input channel 1 Analog input channel 2...
  • Page 168 24Vdc external power ＋ 24Vdc+ 24Vdc- Shielded line (twisted-pair) Figure B.13 Signal connection diagram (voltage input) of G3 I/O terminal block with AD668 + EXM34 Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 169 Appendix B Terminal Block Signal Conversion Adapter 24Vdc external power ＋ 24Vdc+ 24Vdc- Shielded line (twisted-pair) Figure B.14 Signal connection diagram (current input) of G3 I/O terminal block with AD668 + EXM34 6F8C1497...
  • Page 170 Pins 19 and 20 (alarm output) of the DA364 terminal block do not function when EXM35 is mounted. The current output terminals (nC_P, nC_N) of DA664 cannot be used when EXM35 is mounted. Figure B.15 EXM35 signal conversion Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 171 Appendix B Terminal Block Signal Conversion Adapter Figure B.16 Signal connection of G3 I/O terminal block with DA664 + EXM35 Terminal No. Function Terminal Name. Unconnected Analog output channel 1 Analog output channel 2 Analog output channel 3 Analog output channel 4 External power connection terminal (+) External power connection terminal (-) External power line ground...
  • Page 172 Shielded line (twisted-pair) 24Vdc (+) ＋ 24Vdc external power 24Vdc (-) Figure B.17 Signal connection diagram (voltage output) of G3 I/O terminal block with AD664 + EXM35 Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 173 Appendix B Terminal Block Signal Conversion Adapter B.3.6 EXM36 EXM36: DA374→DA664 (for G3 I/O migration) terminal block signal conversion adapter DA374 terminal block arrangement DA664 terminal block arrangement 1V__P 1V_N 1I_P 1I_N 2V_P 2V_N 2I_P 2I_N 3V_P 3V_N 3I_P 3I_N 4V_P 4V_N 4I_P...
  • Page 174 Analog output channel 2 Analog output channel 3 Analog output channel 4 External power connection terminal (+) External power connection terminal (-) External power line ground Frame ground 未接続 Unconnected Unified Controller nv Series type1 light Controller Unit Operating Instructions...
  • Page 175 Appendix B Terminal Block Signal Conversion Adapter Shielded line (twisted-pair) 24Vdc (+) ＋ 24Vdc external power 24Vdc (-) Figure B.19 Signal connection diagram (current output) of G3 I/O terminal block with DA664 + EXM36 6F8C1497...
  • Page 176 T Series Migration Hardware Manual March 15, 2018 2nd Edition Industrial Systems Division 72-34, Horikawa-cho, Saiwai-ku, Kawasaki 212-8585, Japan © Toshiba Infrastructure Systems & Solutions Corporation. 2017-2018 All Rights Reserved. No part of this document may be reproduced without permission.
  • Page 177 1619.2.1803...

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