Xantrex Freedom XC PRO Series Owner's Manual

Xantrex Freedom XC PRO Series Owner's Manual

Inverter/charger
Table of Contents

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Owner's Guide
Freedom XC PRO 2000 818-2010
Freedom XC PRO Inverter/Charger
Freedom XC PRO 3000 818-3010

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Table of Contents
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Summary of Contents for Xantrex Freedom XC PRO Series

  • Page 1 Owner’s Guide Freedom XC PRO 2000 818-2010 Freedom XC PRO Inverter/Charger Freedom XC PRO 3000 818-3010...
  • Page 2 Copyright © 2019 Xantrex LLC. All Rights Reserved. All trademarks are owned by Xantrex LLC and its affiliates. Exclusion for Documentation UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER (A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;...
  • Page 3 Information About Your System As soon as you open your product, record the following information and be sure to keep your proof of purchase. Serial Number ____________________________ Product Number ____________________________ Purchased From ____________________________ Purchase Date ____________________________ To view, download, or print the latest revision, visit the website shown under Contact Information. 975-0799-01-01...
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  • Page 5 Volts AC Analyzing and reducing the hazards involved in performing Volts DC electrical work. Selecting and using Personal Protective Equipment (PPE). Watts Abbreviations and Acronyms Related Information You can find more information about Xantrex products and Amps services at http://www.xantrex.com/. 975-0799-01-01...
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  • Page 7: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS ’ READ AND SAVE THIS WNER UIDE FOR FUTURE DANGER REFERENCE DANGER indicates a hazardous situation which, if not avoided, will result in This guide contains important safety instructions for the Freedom death or serious injury. XC PRO that must be followed during installation, operation, maintenance, and troubleshooting.
  • Page 8: Product Safety Information

    Product Safety Information load. Turning the inverter/charger to Standby mode using the Product Safety Information Power button on the front panel will not reduce an electrical shock hazard. 1. Before using the inverter/charger, read all instructions and cautionary markings on the unit, the batteries, and all 8.
  • Page 9 Product Safety Information DANGER WARNING HAZARD OF ELECTRIC SHOCK, EXPLOSION, BURN, OR ELECTRICAL SHOCK HAZARD ARC FLASH Replace the wiring compartment cover before turning on Apply appropriate personal protective equipment (PPE) and power to this equipment. follow safe electrical work practices. See NFPA 70E or CSA Use a torque screwdriver to tighten the captive nut panel Z462.
  • Page 10 Product Safety Information NOTES: CAUTION Follow these instructions and those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of the battery. Review cautionary ELECTRICAL SHOCK AND FIRE HAZARD markings on these products and on the engine. Do not open.
  • Page 11: Precautions When Working With Batteries

    Precautions When Working With Batteries Precautions When Working With CAUTION Batteries PHYSICAL INJURY HAZARD IMPORTANT: Battery work and maintenance must be done by This Freedom XC PRO Inverter/Charger is not intended for use by qualified personnel knowledgeable about batteries to ensure persons (including children) with reduced physical, sensory, or compliance with battery handling and maintenance safety mental capabilities or lack of experience and knowledge, unless...
  • Page 12: Precautions When Placing The Inverter/Charger

    Precautions When Placing the inverter/charger NOTES: Precautions When Placing the 1. Mount and place the Freedom XC PRO Inverter/Charger unit Inverter/charger away from batteries in a well ventilated compartment. 2. Always have someone within range of your voice or close enough to come to your aid when you work near a lead-acid WARNING battery.
  • Page 13: Fcc Information To The User

    Regulatory FCC Information to the User NOTICE This equipment (the charge controller) has been tested and found RISK OF INVERTER/CHARGER DAMAGE to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide Never allow battery acid to drip on the inverter/charger when reasonable protection against harmful interference in a residential reading gravity, or filling battery.
  • Page 14: End Of Life Disposal

    Electronic equipment such as the circuit boards, connectors, and fuses can be broken down and recycled by specialized recycling companies whose goal is to avoid having these components end up in the landfill. For more information on disposal, contact Xantrex. Freedom XC PRO Owner's Guide...
  • Page 15: Table Of Contents

    CONTENTS Important Safety Instructions Dead Battery Charging Product Safety Information viii Ignition Control Precautions When Working With Batteries Configurable AC Output Frequency and Voltage Precautions When Placing the inverter/charger Load Management Regulatory xiii Features FCC Information to the User xiii Default Settings End of Life Disposal AC/DC and GFCI Panel...
  • Page 16 Step 5: Connecting AC Output to an Existing AC Circuit Custom Battery Settings Menu Step 6: Connecting the DC Cables Operating During Transition Between Grid Mode and Battery Mode Step 7: Connecting to Port(s) on the Freedom XC PRO Transitioning from Grid Mode to Battery Mode Step 8: Testing Your Installation Transitioning from Battery Mode to Grid Mode Marine Installation...
  • Page 17: Introduction

    INTRODUCTION The Freedom XC PRO Inverter/Charger is designed with Load Management integrated inverting functions and power management features suitable for marine, recreational, and commercial/fleet vehicle installations. Please read this section to familiarize yourself with the main performance and protection features of the Freedom XC PRO. This section includes: Materials List Key Features...
  • Page 18: Materials List

    AC power to your loads. Figure 1 What’s In The Box NOTE: If any of the items are missing, contact Xantrex or any authorized Xantrex dealer for replacement. See Contact Information on page ii. Assuming the inverter/charger is connected to a battery source with an adequate charge at the time of the power interruption.
  • Page 19: Configurable Ac Transfer Speed

    Materials List Comprehensive Protection Overload Alarm and Shutdown The Freedom XC PRO’s built-in protection features safeguard During Battery Mode (also called Inverter Mode), the Freedom XC your batteries (from unnecessary drain) such as the low battery PRO automatically alerts you if the loads that are connected and voltage alarm and shutdown and protect equipment such as a drawing power from the unit are close to approaching the configurable AC transfer speed.
  • Page 20: Manual Equalization

    Materials List Manual Equalization Configurable AC Output Frequency Over a period of time, the cells in a flooded battery can develop and Voltage uneven chemical states. This can result in a weak (undercharged) The Freedom XC PRO is factory set to 60 Hz AC output cell which, in turn, can reduce the overall capacity of the battery.
  • Page 21: Features

    FEATURES This section identifies the default settings and the hardware features of the Freedom XC PRO Inverter/Charger. This section includes: Default Settings AC/DC and GFCI Panel Display Panel Side Panel 975-0799-01-01 Freedom XC PRO Owner's Guide...
  • Page 22: Default Settings

    Default Settings Default Settings Program Item Default Setting Setting Table 1 lists the default settings for the Freedom XC PRO Inverter output 120 volts AC system. voltage You may record your settings in the right-hand column after you Inverter power have configured the Freedom XC PRO.
  • Page 23: Ac/Dc And Gfci Panel

    AC/DC and GFCI Panel AC/DC and GFCI Panel Program Item Default Setting Setting Custom float 13.5 13.5 volts DC voltage Charger current 80 amps DC 2-stg 2-stage Charger algorithm 3-stg 3-stage Charger ignition control Equalize charge for flooded Disabled battery type AC input breaker 30 amps Figure 2 AC/DC and GFCI Panel 975-0799-01-01...
  • Page 24 Default Settings Feature Description WARNING AC output terminal opening for routing AC output ELECTRICAL SHOCK HAZARD wiring. Use a torque screwdriver to tighten the captive nut panel screw to AC input terminal opening for routing AC input 5 in-lb torque of force to ensure a proper ground connection and a wiring.
  • Page 25 Default Settings Feature Description WARNING 20 A supplementary protector with reset button ELECTRICAL SHOCK HAZARD provides overload protection for the Freedom XC Use a torque screwdriver to tighten the bolt on the DC ground PRO GFCI Kit (PN: 808-9817) (sold separately) lug to a torque of 23 in-lb (2.6 N-m) of force.
  • Page 26: Display Panel

    Display Panel Display Panel Table 3 Display Panel Features Feature Description Display panel displays status information on the screen. It is comprised of a display screen, LEDs, select and power buttons. Multi-function LCD screen shows status information and error codes. INPUTBATTTEMP OUTPUTBATTLOAD ERROR Status LEDs indicate the mode of operation.
  • Page 27: Side Panel

    Side Panel Side Panel Table 4 Side Panel Features Feature Description Captive nut panel screw holds the wiring compartment cover in place. See WARNING above. Wiring compartment cover protects the wiring compartment from debris and keeps the cables secure. Using the captive nut panel screw, the cover can be opened and lifted out during wiring.
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  • Page 29: Installation

    INSTALLATION Please read this section for safety information and installation instructions regarding your Freedom XC PRO. This section includes: Before You Begin the Installation Installation Codes Installation Tools and Materials Basic Installation Procedures Step 1: Designing the Installation Step 2: Choosing a Location for the Unit Step 3: Mounting the Unit Step 4: Connecting the AC Input Wires Step 5: Connecting AC Output to an Existing AC Circuit...
  • Page 30: Before You Begin The Installation

    Before You Begin the Installation Before You Begin the Installation Codes Governing installation codes vary depending on the specific Installation location and application of the installation. Some examples Before beginning your installation: include the following: Read this entire Installation section so you can plan the The U.S.
  • Page 31: Installation Tools And Materials

    Installation Tools and Materials Installation Tools and Materials You will need the following to install the Freedom XC PRO: Wire stripper Mounting (#2) screws or bolts #2 Phillips torque screwdriver Torque wrench for DC terminals (½" or 13mm socket wrench) AC cable (that is, two-conductor-plus-ground cable), sized appropriately for load and application ½"...
  • Page 32: Basic Installation Procedures

    Basic Installation Procedures Basic Installation Procedures This section provides sample installation information as a guide for your installation. For your convenience, the overall procedure is divided into these main steps: Step 1: Designing the Installation Step 2: Choosing a Location for the Unit Step 3: Mounting the Unit Step 4: Connecting the AC Input Wires Step 5: Connecting AC Output to an Existing AC Circuit 29...
  • Page 33: Step 1: Designing The Installation

    Basic Installation Procedures Figure 5 Typical Recreational Vehicle and Fleet Vehicle Step 1: Designing the Installation Installation Most Freedom XC PRO installations share common components, and some of these are briefly described in Step 1: Designing the Installation. Figure 5 shows some components and their relationship to each other in a typical recreational vehicle or fleet vehicle installation.
  • Page 34 Basic Installation Procedures AC Shore Power AC Input The circuit breaker or fuse (connected through hard wiring) that is used to supply the Freedom A source of 120 volts AC 60Hz sine wave alternating current XC PRO must be rated at no more than 30A (for provides energy to pass power through to AC loads.
  • Page 35 Basic Installation Procedures AC Distribution Panels Disconnect Each system requires a method of disconnecting the AC circuits. If the over- Devices Most systems incorporate distribution centers both ahead of the current protection devices are circuit breakers, Freedom XC PRO (the AC source panel) and between the they will also serve as the disconnects.
  • Page 36 Basic Installation Procedures applications, flexible multiple-strand wire may be required. AC Output Neutral Bonding Installation codes usually specify solid or stranded, overall size of The neutral conductor of the Freedom XC PRO’s AC output circuit the conductors, and type and temperature rating of the insulation (that is, AC Output Neutral) is automatically connected to the around the wire.
  • Page 37 Basic Installation Procedures Ground Fault Circuit Interrupters (GFCIs) Table 6 Required Cable Sizes A GFCI is a device that de-energizes a circuit when a current to Cable Length: Minimum Maximum ground exceeds a specified value that is less than that required to Battery to blow the circuit breaker.
  • Page 38: Step 2: Choosing A Location For The Unit

    Basic Installation Procedures DC Disconnects and Over-Current Devices Step 2: Choosing a Location for the The DC circuit from the battery to the Freedom XC PRO must be Unit equipped with a disconnect and over-current device. This usually consists of a circuit breaker, a “fused-disconnect”, or a separate WARNING fuse and DC disconnect.
  • Page 39: Step 3: Mounting The Unit

    Basic Installation Procedures The Freedom XC PRO should only be installed in locations that Step 3: Mounting the Unit meet the following requirements: To mount the Freedom XC PRO: Dry. Do not allow water or other fluids to drip or splash on 1.
  • Page 40 Basic Installation Procedures Figure 6 Approved Mounting Orientations Connecting the Equipment Ground WARNING ELECTRIC SHOCK HAZARD Never operate the Freedom XC PRO without properly connecting the equipment ground. A shock and energy hazard could result from improper grounding. Failure to follow these instructions can result in death, serious injury, or equipment damage.
  • Page 41: Step 4: Connecting The Ac Input Wires

    Basic Installation Procedures Grounding Locations Step 4: Connecting the AC Input Wires You must connect the equipment ground lug to a grounding point—usually the vehicle’s chassis or DC negative bus ground— WARNING using recommended copper wire (if insulated then green insulation with or without one or more yellow stripes) or larger.
  • Page 42 Basic Installation Procedures AC Wiring and GFCIs Table 8 Required AC wire size vs. required breaker rating You can plug loads of up to 20 amps directly into the GFCI Required Breaker Required Wire receptacle on the front panel of the Freedom XC PRO. If installed, Size (amps) Size you can also connect the inverter to an existing AC installation...
  • Page 43 Basic Installation Procedures Wiring Knockouts When making the AC input and AC output connections, observe the correct color code for the appropriate AC wire, as described inTable When installing wires to the AC terminals, the AC input and output 9 below. holes are provided to accommodate ½"...
  • Page 44 Basic Installation Procedures Figure 9 Routing the wires WARNING ELECTRIC SHOCK HAZARD Use a screwdriver to loosen the captive nut panel screw. Failure to follow these instructions can result in death, serious injury, or equipment damage. Figure 8 Loosening the captive nut panel screw step 8a step 8b step 8c...
  • Page 45: Step 5: Connecting Ac Output To An Existing Ac Circuit

    Basic Installation Procedures 8. Connect each AC wire into its corresponding terminal on the Step 5: Connecting AC Output to an no-tool cage clamp terminal block. Existing AC Circuit a. Lift the terminal lever (as shown in the previous figure). b.
  • Page 46 Basic Installation Procedures Do not connect the Freedom XC PRO to an AC branch circuit that AC Output Connections has high-power consumption loads. Figure 10 Routing the wires The Freedom XC PRO will not operate electric heaters, air conditioners, stoves, and other electrical appliances that consume more than its rated watts.
  • Page 47 Basic Installation Procedures 2. Install the required circuit breaker in the inverter/charger 9. Tighten the strain relief clamp to secure the wires. distribution panel receiving AC power from the 10. Replace the wiring compartment cover (using a #2 Phillips inverter/charger. torque screwdriver - see WARNING), if you are finished with 3.
  • Page 48 Basic Installation Procedures 13. Splice three green/bare ground wires together using a twist- GFCI Connections on wire connector: the other end of the green/bare AC wire 1. Remove the GFCI cover plate by removing the four screws (in step 12), the other end of the green/bare AC wire (in step holding it in place.
  • Page 49: Step 6: Connecting The Dc Cables

    Basic Installation Procedures Follow the procedure given below to connect the battery leads to Step 6: Connecting the DC Cables the terminals on the DC end. The cables should be as short as possible and large enough to handle the required current, in NOTICE accordance with the electrical codes or regulations applicable to your installation.
  • Page 50 Basic Installation Procedures 6. Strip ½" (13 mm) to ¾" (19 mm) of insulation from each To make the DC connections: cable end that will be connected to the inverter/charger 1. Make sure the inverter/charger is off and no AC or DC is cable.
  • Page 51 Basic Installation Procedures Figure 12 DC Cable Connections WARNING ELECTRICAL SHOCK HAZARD Tighten the nuts on the DC terminals properly. Loose connections cause excessive voltage drop and may cause overheated wires and melted insulation. Do not over-tighten the nut on the DC input terminals because damage to the DC input terminals may result.
  • Page 52 Basic Installation Procedures WARNING WARNING FIRE HAZARD ELECTRICAL SHOCK HAZARD Do not complete the next step if flammable fumes are present. Use a torque screwdriver to tighten the captive nut panel screw to Explosion or fire may result if the disconnect/battery selector switch 5 in-lb torque of force to ensure a proper ground connection and a is not in the off position.
  • Page 53 Basic Installation Procedures Marine DC Grounding Use copper wire that is bare or has insulation rated minimum To connect the DC ground: 105 °C, and connect it between the Chassis Ground lug and the 1. The equipment grounding lug (DC ground lug) on the DC end of the Freedom XC PRO is used to connect the chassis of boat’s DC grounding bus or engine negative bus.
  • Page 54: Step 7: Connecting To Port(S) On The Freedom Xc Pro

    Basic Installation Procedures Step 7: Connecting to Port(s) on the NOTICE Freedom XC PRO EQUIPMENT DAMAGE Do not use pinouts (see Figure 16 on page 39) that are designated Figure 13 Freedom XC PRO Ports "NOT USED" to connect to equipment not currently supported. Failure to follow these instructions can result in equipment damage.
  • Page 55 Basic Installation Procedures Figure 15 20-pin Communications Harness Pinouts Figure 16 20-pin CCPort Pinouts (yellow) CAN_L Blue - not used Grey - not used (grey) ACC_INPUT (black) White/blue - not used Brown - not used (orange) (black) White/red - not used Grey - not used (black) (violet)
  • Page 56 Basic Installation Procedures vehicle’s user manual for proper instructions on how to This setting allows the inverter/charger to disconnect the battery cables. operate (Battery mode) when an ignition 3. Locate the vehicle's ignition control wire from the vehicle’s control wire is connected to the ACC input ignition circuit.
  • Page 57 Basic Installation Procedures Mounting Options Connecting to the BTS Port You can mount the BTS (PN: 808-0232-01) in one of two ways: Installing a battery temperature sensor (BTS) extends the life of a Mounting the sensor to the negative battery post allows the battery by preventing overcharging in warm temperatures and internal battery temperature to be sensed and provides the undercharging in cold temperatures.
  • Page 58 Basic Installation Procedures loose connection can cause excessive heating. Always To mount the sensor on the battery case: follow your battery manufacturer's torque specifications. Figure 18 BTS Mounted on the Negative Battery Terminal WARNING ELECTRICAL SHOCK AND BURN HAZARD Do not drill into the battery. Failure to follow these instructions can result in death, serious injury, or equipment damage.
  • Page 59 1. Download the latest firmware package from battery case. Allow the battery case to dry thoroughly. http://www.xantrex.com to a PC/laptop. 7. Peel the protective backing from the self-adhesive strip on 2. Format a USB stick (at least 2GB).
  • Page 60: Step 8: Testing Your Installation

    Basic Installation Procedures Testing in Battery Mode Step 8: Testing Your Installation To test the Freedom XC PRO: 1. For hard wired installations, ensure shore power is not WARNING present. 2. Press the Power button to turn the inverter/charger on. ELECTRIC SHOCK HAZARD The green LED indicating Battery mode (Inverter mode) Pressing the Power button to turn the Freedom XC PRO inverter to...
  • Page 61 Basic Installation Procedures Testing in Grid Mode To test the Freedom XC PRO: With the test load from the previous test still connected and operating, connect the shore power source. The Freedom XC PRO transfers the test load to shore power.
  • Page 62: Marine Installation

    Marine Installation Marine Installation Figure 20 Typical Marine Installation Figure 20 illustrates a typical marine installation with the following components: 20-pin harness accessory Equipment ground – Engine negative bus / DC ground bus Freedom XC PRO DC fuse/disconnect/DC circuit breaker 12V deep cycle battery bank and protected by a DC fuse in the positive cable Battery isolator...
  • Page 63: Drip Shield Installation

    Marine Installation Drip Shield Installation Figure 21 Drip shields To install the drip shields: The drip shields help to protect the unit from dripping or splashing 1. Gather the four screws needed liquids, which will cause a shock hazard when moisture comes in to fasten a single drip shield to a contact with electrical circuits in the unit.
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  • Page 65: Operation

    OPERATION This section includes descriptions of the different modes and Custom Battery Settings Menu settings of the Freedom XC PRO Inverter/Charger. Operating During Transition Between Grid Mode and This section includes: Battery Mode Freedom XC PRO Display Panel Transitioning from Grid Mode to Battery Mode Status LED Indicators Transitioning from Battery Mode to Grid Mode Function Buttons...
  • Page 66: Freedom Xc Pro Display Panel

    Freedom XC PRO Display Panel Freedom XC PRO Display Panel Status LED Indicators Figure 23 Display Panel Indicator Definition Solid green. Indicates grid mode in which shore power is available and passing INPUTBATTTEMP OUTPUTBATTLOAD    through to the loads and charging the ERROR BYPASS OVERLOAD...
  • Page 67: Function Buttons

    LCD Screen LCD Screen Function Buttons The LCD Screen changes depending on the operating mode of the Button Definition inverter/charger. Figure 24 Parts of the LCD Screen Return to default screen or exit setting mode Next screen or next selection Press and hold for three seconds to go back one step INPUTBATTTEMP...
  • Page 68: Lcd Screen Icons

    Freedom XC PRO Display Panel LCD Screen Icons alarm off indicator load power level indicator load indicator Icon Definition battery level indicator AC input and output indicator. mode indicator The wrench icon underneath a number is displayed during configuration mode. An error event with its corresponding number is displayed here.
  • Page 69 Freedom XC PRO Display Panel Icon Definition The load icon is displayed if there is voltage available at the AC output. The bar represents load consumption levels. 100% is an indication of full capacity and 25% indicates low consumption. All the bars disappear at < 20 watts, and AC load indicates zero watt power.
  • Page 70: Operating In Battery Mode

    Operating in Battery Mode Operating in Battery Mode Turning Inverter Operation ON and OFF There are two ways to operate the Freedom XC PRO’s inverter. The Freedom XC PRO is in Battery Mode (also called Inverter 1. Press the Power button to a down position (it is in Standby Mode) when all the following conditions exist: mode in the up position).
  • Page 71: Power Save Timer

    Operating in Battery Mode Checking Battery Status Power Save Timer The Power Save Timer is an adjustable countdown timer from 1 to During inverter operation (in battery mode), you can check the 25 hours (25 hours is the default) that automatically shuts down battery status by observing the battery capacity indicator on the inverter operation to reduce battery discharge and preserve LCD screen.
  • Page 72: Turning The Audible Alarm On Or Off

    Operating in Battery Mode Turning the Audible Alarm ON or OFF The Freedom XC PRO’s audible alarm can be muted. See Adjusting Feature Settings in Configuration Mode on page 70. Any warnings such as error or fault conditions or imminent shutdown are both displayed on the LCD screen and sounded on the alarm speakers.
  • Page 73: Operating In Grid Mode

    Operating in Grid Mode Operating in Grid Mode Battery Types The Freedom XC PRO Inverter/Charger charges flooded (or wet) lead-acid, Gel, AGM (absorbed glass mat), custom, and lithium Battery Charger Functions iron phosphate (LFP) batteries. When AC power is available, the Freedom XC PRO can operate Flooded (or wet) batteries have removable battery caps for as a 12-volt battery charger.
  • Page 74 Operating in Grid Mode There is a fourth stage, equalization, which is initialized manually NOTICE as it is only performed occasionally and only on flooded (or wet) batteries. BATTERY DAMAGE The charging cycle is a multistage (three-stage) process. Do not mix battery types. The Freedom XC PRO can only select one battery type setting for all batteries connected to its bank.
  • Page 75 Operating in Grid Mode Battery Type Preset Absorption Voltage NOTE: When the charge cycle is interrupted, the charger will 14.6 (default), restart charging at the beginning of the multistage algorithm. Custom Charge current during equalize state (optional state not shown changeable between 12.0 to 18.0 here) is normally limited to 10A for 60 minutes.
  • Page 76 Operating in Grid Mode maintained at the default float voltage level for the selected Equalize Charging battery type or the voltage selected under Float Voltage on the Many battery manufacturers recommend periodic equalize Custom Battery Settings menu. charging to counter cell charge imbalance and capacity-robbing electrolyte stratification.
  • Page 77: Custom Battery Settings Menu

    Operating in Grid Mode Figure 26 Equalize charging Custom Battery Settings Menu NOTICE REVERSE POLARITY To avoid damaging your batteries during charging or equalization, consult your battery manufacturer and associated documentation before setting a custom battery type. Failure to follow these instructions can result in equipment damage.
  • Page 78: Operating During Transition Between Grid Mode And Battery Mode

    Operating During Transition Between Grid Mode and Battery Mode Operating During Transition Transitioning from Grid Mode to Battery Mode Between Grid Mode and Battery When the unit is operating in grid mode and shore power is lost, Mode the Freedom XC PRO has less than 20 milliseconds (default) to The Freedom XC PRO’s advanced power management is capable switch to operating in battery mode (if the Power button is pressed of transitioning power from an AC source to DC source within a...
  • Page 79: Transitioning From Battery Mode To Grid Mode

    Operating During Transition Between Grid Mode and Battery Mode Input Voltage Transitioning from Battery Mode to The allowable Freedom XC PRO input battery voltage ranges are Grid Mode shown in the following table: When the unit is operating in Battery Mode and shore power Table 13 Input battery voltage range becomes available, the Freedom XC PRO begins a 20-second countdown to verify the stability of the shore power.
  • Page 80 Operating During Transition Between Grid Mode and Battery Mode Operating Battery Operating Battery Comment Comment Condition Voltage Condition Voltage The display shows error code E02 The buzzer sounds a single one- second low battery alarm beep alternating with the battery and the LCD screen shows error voltage.
  • Page 81 Operating During Transition Between Grid Mode and Battery Mode Overload Conditions Over-temperature Conditions There are two kinds of overload conditions – an overload warning During inverter operation, when the Freedom XC PRO’s internal and an overload shutdown. temperature starts to approach its preset shutdown limit, the display will show error code E07.
  • Page 82: Viewing Information During Battery Mode

    Operating During Transition Between Grid Mode and Battery Mode Viewing Information During Battery Info and Setting LCD Screen Mode The LCD screen displays information related to battery mode operation. Press the Scroll button to move from screen to screen. Screen 2 of 4 - Press and hold for three seconds to go back one step.
  • Page 83 Operating During Transition Between Grid Mode and Battery Mode Info and Setting LCD Screen Screen 4 of 4 - Firmware version Firmware version = U1 1.01 975-0799-01-01...
  • Page 84: Viewing Information During Grid Mode

    Operating During Transition Between Grid Mode and Battery Mode Viewing Information During Grid Info and LCD Screen Mode Setting 1. The LCD screen displays information related to AC bypass or charger operation. 2. Press the Scroll button to move from screen to screen. 3.
  • Page 85 Operating During Transition Between Grid Mode and Battery Mode Info and Info and LCD Screen LCD Screen Setting Setting Screen 2 of Screen 4 of Battery AC input Voltage/ voltage/AC Charging input Current frequency battery voltage = 12.5V, charging current = 60A input voltage = 120V, input frequency = 60Hz Screen 3 of Screen 5 of...
  • Page 86: Adjusting Feature Settings In Configuration Mode

    Operating During Transition Between Grid Mode and Battery Mode To change the default value to a different value: Adjusting Feature Settings in 1. Press and hold the button for three seconds to enter the Configuration Mode feature settings mode. , Scroll , and buttons can be used to cycle 2.
  • Page 87 Operating During Transition Between Grid Mode and Battery Mode Settings Setting Default Range of Setting Name Description Number Value Values Inverter Ignition Control See Description of Ignition Control Features on page 40. The voltage setting value can be adjusted by 0.1 increments. The 10.5 10.0 to 12.8 LBCO Voltage...
  • Page 88 Operating During Transition Between Grid Mode and Battery Mode Setting Default Range of Setting Name Description Number Value Values After changing the output frequency setting, turn the unit off and Output Frequency then on again, in order for the change to take effect. Output Voltage The wattage setting value can be adjusted by 100-watt Inverter Output Power...
  • Page 89 Operating During Transition Between Grid Mode and Battery Mode Setting Default Range of Setting Name Description Number Value Values Selecting APL- appliance sets the transfer time from line to battery to 20 ms. Selecting UPS (uninterruptible power supply) sets the APL(appliance) Transfer Mode transfer time from line to battery to 10 ms.
  • Page 90 Operating During Transition Between Grid Mode and Battery Mode Setting Default Range of Setting Name Description Number Value Values CLD(Cold) Selecting Cold from Warm will increase charger voltage by 0.4V. VRM(Warm) Battery Temperature Selecting Cold from Hot will increase charger voltage by 0.8V. HOT(Hot) Custom Absorption 14.6...
  • Page 91 Operating During Transition Between Grid Mode and Battery Mode Setting Default Range of Setting Name Description Number Value Values AC Input Breaker for Load Share 5 to 30 The load share feature prioritizes the AC load by reducing the Freedom XC PRO 2000 charge current in order to maintain the total input current to less AC Input Breaker for than the load share setting.
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  • Page 93: Routine Maintenance

    5 ROUTINE MAINTENANCE Regular maintenance is required to keep your Freedom XC PRO operating properly. This section includes: Freedom XC PRO Unit 975-0799-01-01 Freedom XC PRO Owner's Guide...
  • Page 94: Freedom Xc Pro Unit

    Freedom XC PRO Unit Freedom XC PRO Unit WARNING ELECTRICAL SHOCK HAZARD Turning the Power button to Standby mode does not disconnect DC battery power from the Freedom XC PRO. You must disconnect from all power sources before working on any circuits connected to the unit.
  • Page 95: Troubleshooting

    TROUBLESHOOTING This section will help you narrow down the source of any problem you encounter. Before contacting customer service, please work through the steps listed in Pre-service Checklist on page 80. This section includes: Pre-service Checklist Warning Messages Troubleshooting Reference Inverter Applications Resistive Loads Motor Loads...
  • Page 96: Pre-Service Checklist

    Pre-service Checklist Whether any extreme ambient conditions existed at Pre-service Checklist the time (temperature, vibrations, moisture, etc.) 3. If your Freedom XC PRO is not displaying an error code, check the following to make sure the present state of the WARNING installation allows proper operation: Is the inverter/charger located in a clean, dry,...
  • Page 97: Warning Messages

    Warning Messages Warning Messages Warning messages in the form of audible alarms and error codes that appear on the LCD screen to alert you to an impending system change. Warnings do not affect operation. With the exception of the error codes displayed on the screen, only the audible alarm can be turned ON or OFF.
  • Page 98 Warning Messages Table 14 Error codes displayed on the LCD screen Error Code Condition Mode Action Low battery voltage Check battery status and recharge if necessary. shutdown is imminent Battery mode depending on the setting, Check for proper DC cable sizing. (inverting) see Freedom XC PRO Unit Check for loose connections and tighten if necessary.
  • Page 99 Warning Messages Error Code Condition Mode Action Reduce the loads connected to the AC outlet of the unit. Check that the ventilation grille is not blocked. Over-temperature alarm Battery mode Check for ambient temperature and move the unit to a cooler and fan lock alarm (inverting) location whenever possible.
  • Page 100: Troubleshooting Reference

    Troubleshooting Reference Troubleshooting Reference WARNING ELECTRICAL SHOCK HAZARD Do not disassemble the Freedom XC PRO. It does not contain any user-serviceable parts. Attempting to service the unit yourself could result in an electrical shock or burn. Failure to follow these instructions can result in death, serious injury, or equipment damage.
  • Page 101 Troubleshooting Reference Table 15 Troubleshooting reference Problem Possible Cause Solution Alarm does not sound when an error is Alarm is turned OFF. See Freedom XC PRO Unit on page 78 and follow encountered. instructions to turn the alarm buzzer on again. No output voltage.
  • Page 102 Troubleshooting Reference Problem Possible Cause Solution No output voltage is shown in the LCD GFCI (when installed) has tripped Check load and reset the GFCI or supplementary screen but the green status LED for or supplementary breaker has breaker. Battery mode is illuminated. tripped.
  • Page 103 Troubleshooting Reference Problem Possible Cause Solution The fan turns on and off during AC The battery is discharged. Do not be alarmed, the unit is performing normally. shore power mode. AC pass-through current is high. The fan turns on and off during inverter The inverter is running Do not be alarmed, the unit is performing normally.
  • Page 104: Inverter Applications

    Inverter Applications Inverter Applications Motor Loads Induction motors (that is, motors without brushes) require two to The Freedom XC PRO performs differently depending on the AC six times their running current on start up. The most demanding loads connected to it. If you are having problems with any of your are those that start under load, for example, compressors and loads, read this section.
  • Page 105: Specifications

    SPECIFICATIONS This section summarizes the hardware and electrical specifications of the Freedom XC PRO Inverter/Charger. This section includes: Physical Specifications Environmental Specifications System Specifications Regulatory Approvals NOTE: Specifications are subject to change without prior notice. 975-0799-01-01 Freedom XC PRO Owner's Guide...
  • Page 106: Physical Specifications

    Physical Specifications Physical Specifications Table 16 Physical specifications Freedom XC PRO 2000 Freedom XC PRO 3000 15.4” × 10.8” × 4.8” 15.4” × 10.8” × 4.8” (390mm × 275mm × 124mm) (390mm × 275mm × 124mm) L × W × H NOTE: Includes flanges.
  • Page 107 Physical Specifications Table 17 Product dimensions 975-0799-01-01...
  • Page 108: Environmental Specifications

    Environmental Specifications Environmental Specifications Table 18 Environmental specifications Freedom XC PRO 2000 Freedom XC PRO 3000 Ambient Temperature:    Operating Temperature Range -4 –140 ºF (-20 –60 ºC), with output -4 –140 ºF (-20 –60 ºC), with output derated above 104 ºF (40 °C) derated above 104 ºF (40 °C)    Storage Temperature Range -40 –158 ºF (-40 –70 ºC)
  • Page 109: System Specifications

    System Specifications System Specifications Table 19 System specifications Freedom XC PRO 2000 Freedom XC PRO 3000 Transfer relay rating (A Transfer time (milliseconds    Shore to inverter: <20 milliseconds <20 milliseconds    Inverter to shore: <20 milliseconds with a 20-second <20 milliseconds with a 20-second delay delay Transfer voltage (V)    Shore to inverter: <85 V and >140 V...
  • Page 110 System Specifications Table 20 DC input for inverting Freedom XC PRO 2000 Freedom XC PRO 3000 Operating voltage range LBCO voltage –18.0 VDC LBCO voltage –18.0 VDC Maximum non-operating voltage 25.2 VDC 25.2 VDC Nominal voltage 12.0 VDC 12.0 VDC Nominal current at full load 192 ADC 288 ADC...
  • Page 111 System Specifications Table 21 AC output for inverting Freedom XC PRO 2000 Freedom XC PRO 3000 Output voltage options 120, 110, 108 VAC 120, 110, 108 VAC Continuous power (W 2000 W @ 40 °C with output derated 3000 W @ 40 °C with output derated above 104 ºF (40 °C) above 104 ºF (40 °C) Continuous current...
  • Page 112 System Specifications Table 22 AC input for charging Freedom XC PRO 2000 Freedom XC PRO 3000 Operating voltage range 85–140 VAC 85–140 VAC Safe non-operating voltage range up to 240 VAC up to 240 VAC Full load maximum current 24 Arms 24 Arms Nominal frequency 60 (or 50) Hz 60 (or 50) Hz Power factor at full charge...
  • Page 113: Regulatory Approvals

    Regulatory Approvals Regulatory Approvals Table 24 Regulatory approvals ETL-listed complies to CSA 107.1 UL458 and UL458 Marine Supplement Safety (drip shield with product number 808- 1050 required) ABYC E-11, A-31, A-32 CFR47, FCC, Part 15, Subpart B, Class CAN ICES-3(B)/NMB-3(B) 975-0799-01-01...
  • Page 114 (Toll Free USA/Canada) +1 800 670 0707 (Outside USA/Canada) +1 408 987 6030 Printed in: 975-0799-01-01 Rev B...

This manual is also suitable for:

Freedom xc pro 2000Freedom xc pro 3000818-2010818-3010

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