ProFire PF2200-SB Installation Manual
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Summary of Contents for ProFire PF2200-SB
- Page 1 PF2200-SB INSTALLATION GUIDE FIRMWARE VERSION SB 1.3.1 DOC-001041 / v1.0...
- Page 2 TABLE OF CONTENTS INTRODUCTION ................................. 4 CERTIFICATIONS ................................ 4 SAFETY INFORMATION .............................. 5 GENERAL WARNINGS ..............................5 INSTALLATION WARNINGS ............................5 EXPLOSION HAZARD WARNINGS ..........................6 INSTALLATION ................................6 ENCLOSURE SPECIFICATIONS............................7 MOUNTING CONSIDERATIONS ........................... 8 ACCESSIBILITY ................................8 SECURITY .................................. 8 OPERATOR SAFETY ..............................
- Page 3 STARTING/STOPPING .............................. 20 NAVIGATION ..................................21 MENU MAP ................................21 SYSTEM CONFIGURATION ............................22 PASSWORDS ..................................23 INTERFACING ..................................24 SETTINGS MODIFICATION ............................25 DROP-DOWN MENU CHANGES..........................26 ..............................27 UMERICAL ETTING HANGES SYSTEM SCREEN ..............................28 TEMPERATURES .................................. 28 INPUTS....................................
- Page 4 INTRODUCTION This guide includes information on the installation of the PF2200 burner management system. PROFIRE recommendations and requirements for installation. This document covers: Product Overview. • Safety and Warnings. • Mounting Considerations. • Wiring Guidelines. • Post Installation Checklist •...
- Page 5 Before installing the PF2200 system, please review the list of warnings below. Product use in a manner not specified by PROFIRE is not recommended. Failure to observe the following warnings may result in death, electrocution, property damage, product damage, government fines, or malfunction of the product itself.
- Page 6 EXPLOSION HAZARD WARNINGS • Do not disconnect power, open the enclosure, or otherwise service this product unless the area is known to be non-hazardous. • Substitutions of components may impair suitability for specified zones. • Replacement fuses must be ceramic and of a correct rating. •...
- Page 7 ENCLOSURE SPECIFICATIONS PF2200-SB-A Stainless Steel Enclosure Item Description Enclosure Construction 3/6" Stainless Steel Ingress Protection IP66/NEMA 4 Operating Temperature Rating -40 to 55°C / -40 to 131°F Dimensions with Optional Manual Switch 13.17(h) X 11.00(w) X 5.70(d) Dimensions without Optional Manual Switch 13.17(h) X 9.64(w) X 5.70(d)
- Page 8 MOUNTING CONSIDERATIONS The PF2200 has the approvals for installation in a Zone 2 or Class 1 Division 2 locations. The enclosure is typically mounted near the burner it is controlling or in another location that is both safe and easily accessible.
- Page 9 PRODUCT PROTECTION To protect the system from being damaged, it should not be mounted: 1. Where chemicals may splatter or bubble over from a tank onto the system. Chemicals on the keypad may interfere with an operator’s ability to control the product or view the display and LED indicators. 2.
- Page 10 USER INTERFACE CARD ELECTRICAL RATINGS The User Interface card is mounted on the back of the door panel of the enclosure. Terminals Electrical Rating Wire Gauge / Torque 4 & 7 (Power Input +/-) 7 – 35 VDC 500 14-30 AWG mA Max 0.22-0.25 Nm -7V to 17V Common Mode Range...
- Page 11 BMS CARD BMS Card Specifications The ambient temperature rating for the BMS Card is -40°C (-40°F) to +55°C (+131°F). BMS Card Diagram DOC-001041 / v1.0...
- Page 12 BMS CARD ELECTRICAL RATINGS I/O Type Terminals Electrical Rating Wire Gauge / Torque Powered Output 15-16 (Pilot 1) 19-20 (SSV) 12-30 AWG 12 / 24VDC, 5A Max 17-18 (Pilot 2) 21-22 (SSV) 0.5-0.6 Nm Expected Load: Inductive / Resistive Powered Output 55-56 (Coil Pilot 1) 12 / 24VDC Pulsed Output [PWM] 12-30 AWG...
- Page 13 Digital / 5-6 (Press.) 12-30 AWG Power Out: 4-20mA Input 9-10 (POL) 0.5-0.6 Nm 12V Mode = 12VDC, 24V Mode = 41-42 (Level) 13.5 VDC 43-44 (Aux. Temp) 30mA Max 45-46 (Aux. In 1) Digital Input (if applicable): 47-48 (Aux. In 2) Energized State: 10VDC, 1.25mA De-energized State: 3VDC, 500uA 30 VDC Max...
- Page 14 PF2200 functioning improperly. Conduct pull tests on terminating wires in the BMS to ensure proper installation. Install tags identifying that electrical seals have not been poured on electrical connectors entering the PROFIRE BMS. POWER The PF2200 can be powered from 12V or 24V.
- Page 15 TEMPERATURE INPUTS There are four distinct temperature inputs available: Bath, Outlet, Stack, and Aux. The Bath, Outlet, and Stack inputs are configurable to accept either a Type-K thermocouple or a PT-100 RTD sensor. The Aux temperature input on terminals 43-44 is intended to be connected to a temperature sensor with a 4-20mA interface. The Bath input is mandatory and must be connected to a Dual Element temperature sensor.
- Page 16 COIL The PF2200 system must be connected to a PROFIRE ignition coil. SINGLE ROD CONFIGURATION FLAME DETECTION WIRE LENGTH LIMITATIONS Distance Between 2200 and Pilot * Wire Size 0 - 10 feet 14 - 16 gauge 10 - 25 feet...
- Page 17 INSTALLATION DIAGRAMS Figure 1: Burner with Ferrofix nozzle – side view. Figure 2: Burner with Ferrofix nozzle – top view. Figure 3: Burner with bell nozzle - isometric. Figure 4: Burner with bell nozzle – top view. DOC-001041 / v1.0...
- Page 18 Figure 5: Burner with Ferrofix nozzle and Inline Igniter – Side View. Figure 6: Burner with Ferrofix nozzle and inline Igniter – Top View. Figure 7: Burner with Bell nozzle and Inline Igniter – Side View. Figure 8: Burner with Bell nozzle and Inline Igniter – Top View. DOC-001041 / v1.0...
- Page 19 2. Conduct pull tests on terminating wires in the BMS to ensure proper installation. 3. Install tags identifying that electrical seals have not been poured on electrical connectors entering the PROFIRE BMS. 4. Ensure the Type K temperature inputs wire is used. (Yellow = positive and red = negative).
- Page 20 Stop position to the Run position can clear a lockout state. The optional Manual Switch, part number PFA-004260, mentioned above can be ordered by contacting Profire Energy (reference the back cover of this manual for all Profire contact information).
- Page 21 COMMISSION KEY – When pressed, the COMMISSION key displays a prompt for the user to confirm the entrance into the commissioning level of the system. MENU MAP Below is a mapping of the PF2200-SB in Commissioner mode. DOC-001041 / v1.0...
- Page 22 For more information on system navigation visit the User Guide section on NAVIGATION " " SYSTEM CONFIGURATION DOC-001041 / v1.0...
- Page 23 For Level 1 and Level 2 passwords, please contact Profire Energy. Passwords shall only be distributed to individuals that are capable of assessing the safety impact of the changes they intend to make.
- Page 24 INTERFACING The PF2200 Single Burner BMS is a logic solver designed to interface with various sensors and final elements. These configurations can be broken down into the following categories: Inputs Switch Contact Inputs: digital switch connection to the PF2200. • 4-20mA Loop-Powered Inputs: 4-20mA input powered by the PF2200.
- Page 25 SETTINGS MODIFICATION Below is an example of the navigational sequence to enter the Bath Sensor type setting. To navigate to any element of the Settings screen is identical. Once in the Settings screen, use the Arrow keys to highlight any element and press the OK button to enter the specific settings related to the element for a Drop-down Option menu item, or the Plus / Minus key for a Numerical Digital Setting.
- Page 26 When an attempt to make a setting change is conducted, the system will challenge the user for a Note: Password. Use the Arrow keys in the correct sequence followed by pressing the OK key to Authenticate and continue to adjust settings. This security challenge resets after five minutes regardless of activity. It is also important to note the system is capable of being set up for remote access that will allow for setting changes from a remote location.
- Page 27 Numerical Setting Changes You can make changes to a numerical digital setting as follows: 1. Use the Arrow keys to highlight the digital numerical setting and press the Plus or Minus key. 2. Enter the password sequence in the Password prompt followed by pressing the OK key. 3.
- Page 28 SYSTEM SCREEN The PF2200 Systems screen holds the more global settings and information on the PF2200. Here you will find troubleshooting information, settings, backup, restore settings as well as Firmware Updates. TEMPERATURES The Temperatures diagnostics screen delivers a real- time temperature status of all the commissioned elements the system controls.
- Page 29 INPUTS The Inputs diagnostics gives real-time conditions of all system Inputs. OUTPUTS The Outputs diagnostics gives real-time conditions of the configured system Outputs. DOC-001041 / v1.0...
- Page 30 FLAME DIAGNOSTICS The Flame Diagnostics screen shows a real- time evaluation of the Pilot status, including flame strength, DC High voltage as well as AC voltage in millivolts. Along with the real-time flame status, this screen also provides Flame Fails and Relights. On the right side of the screen displays a graphical representation of the flame health ranging from Strong to None.
- Page 31 RUN TIMES Run Time diagnostics gives a summation of the run times of the System, Pilot Solenoid, SSV, and Fan. MODBUS The Modbus diagnostics allows for diagnosing the health of the Modbus connection to the BMS. DOC-001041 / v1.0...
- Page 32 KEYPAD The Keypad diagnostics is a tool to test the functionality of the keypad. Upon opening the Keypad diagnostics screen, the Keypad test starts by instructing the user to press the Start Button then leading the user through a test of each key on the keypad. As keys are pressed, a checkmark is displayed next to the associated key.
- Page 33 DATA LOGGING The Data Logging tool monitors various inputs and outputs data and automatically logs this data to the USB storage device. Navigate to the Systems screen and highlight the Data Log menu item. Press the OK key to display the Dato Log Configuration screen.
- Page 34 ABOUT The About screen shows all the information about the Hardware and Software for the PF2200. This includes, but not limited to such information like Hardware Model, Serial Number, Manufacturing Date, Testing Date, Firmware Version, as well as information on the User Interface software.
- Page 35 Settings can only be restored to another single burner BMS unit, settings are not compatible between Profire product lineups. Settings can be restored between different firmware version, however there is no guarantee of compatibility.
- Page 36 9. Cycle the unit off and on with all the valves open and check all shutdowns that are wired into the PF2200. OPERATION For information on the operation of the PF2200-SB, refer to the Operations section of the User Guide found here. DOC-001041 / v1.0...
- Page 37 INSTALLATION TROUBLESHOOTING For a complete list of , refer to the PF2200 ALERT CODES. Alerts and there meaning Problem Diagnosis System has visible flame but 1. Ensure pilot assembly, flame rod, and the gap cannot detect between are fully engulfed in flame. If not, adjust rod position 2.
- Page 38 Solenoids are not turning on, 1. Ensure the solenoid is wired correctly and to the or turning on then over time appropriate terminals. turn off To ensure proper solenoid wiring, a multi-meter in • OHM mode can be used to measure the resistance between the + and –...
- Page 39 Routine inspections should be performed on all equipment. If any abnormality is found, • corrective actions should be taken. If the abnormality cannot be corrected, contact PROFIRE as soon as possible. A qualified technician should perform any tests necessary to confirm that the equipment is •...
- Page 40 DOC-001041 / v1.0...