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ProFire PF2200-SB Installation Manual

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PF2200-SB INSTALLATION MANUAL
DOC-001041 ver 0.9

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Summary of Contents for ProFire PF2200-SB

  • Page 1 PF2200-SB INSTALLATION MANUAL DOC-001041 ver 0.9...

  • Page 2: Safety Information

    Before installing the PF2200 system, please review the list of warnings below. Product use in a manner not spe- cified by PROFIRE is not recommended. Failure to observe the following warnings may result in death, elec- trocution, property damage, product damage, government fines, or malfunction of the product itself.

  • Page 3: General Warnings

    Do not disassemble or modify the cards in any way. The cards are not field repairable and must be sent back to Profire for a replacement if damaged. Card installation shall be performed in accordance with local electrical code(s) by a capable electrician.

  • Page 4: Installation

    Must be familiar with navigating the product menus and modifying settings. Must understand the effect modifying a setting has on the safety and operation of the appliance. ENCLOSURE SPECIFICATIONS There are two options for enclosure types for the PF2200-SB product: PF2200-SB-A: Stainless Steel Enclosure PF2200-SB-B: Polyester Enclosure...
  • Page 5 3/6" Stainless Steel Ingress Protection IP66/NEMA 4 Operating Temperature Rating -40 to 55°C / -40 to 131°F Dimensions with Optional Manual Switch 13.17(h) X 11.00(w) X 5.70(d) Dimensions without Optional Manual Switch 13.17(h) X 9.64(w) X 5.70(d) PF2200-SB-B Polyester Enclosure...

  • Page 6: Mounting Considerations

    Item Description Enclosure Construction Polyester Ingress Protection / NEMA Type 4 Operating Temperature Rating -40 to 55°C / -40 to 131°F Dimensions with Optional Manual Switch 12.15(h) X 11.00(w) X 5.28(d) Dimensions without Optional Manual Switch 12.15(h) X 9.64(w) X 5.28(d) MOUNTING CONSIDERATIONS The PF2200 has the approvals for installation in a Zone 2 or Class 1 Division 2 locations.

  • Page 7: Operator Safety

    OPERATOR SAFETY Avoid placing the system in locations that are dangerous to the operator. Examine the area surrounding the potential installation site and look for such things as nearby open flames or close proximity to tanks that might overflow, and other potentially harmful situations. PERFORMANCE Enclosures should be mounted to minimize the run-lengths to the burner assembly (ignition coil/rod and flame detect rod), as well as the valve train (solenoids) and temperature inputs elements.
  • Page 8 CONDUIT/CABLE/ENVIRONMENTAL CONSIDERATIONS It is essential to ensure the cable and conduits to meet local code requirements to ensure the best compliance, performance as well as a safe environment. The PF2200 Single Burner BMS is designed, validated and verified under the following environmental conditions System Voltage Range: 12V mode: 10.2 –...
  • Page 9 BMS CARD BMS Card Specifications The ambient temperature rating for the BMS Card is -40°C (-40°F) to +60°C (+140°F). BMS Card Diagram...
  • Page 10 BMS CARD ELECTRICAL RATINGS Wire Gauge I/O Type Terminals Electrical Rating / Torque 12 / 24VDC, 5A Max 15-16 (Pilot 1) 19-20 (SSV) 12-30 AWG Powered Output Expected Load: Inductive / Res- 17-18 (Pilot 2) 21-22 (SSV) 0.5-0.6 Nm istive 55-56 (Coil Pilot 1) 12 / 24VDC Pulsed Output [PWM] 12-30 AWG...
  • Page 11 Wire Gauge I/O Type Terminals Electrical Rating / Torque Temperature inputs (Type-K): -100 to 1350°C [-3.554mV to 54.1mV] +/- 2°C accuracy Ground-biased 13-14 (TCV) 20 mA Max 12-30 AWG 4-20mA Output 37-38 (Aux. Out 1) Expected Load: Resistive (< 350Ω) 0.5-0.6 Nm 39-40 (Aux.
  • Page 12 PF2200 functioning improperly. Conduct pull tests on terminating wires in the BMS to ensure proper installation. Install tags identifying that electrical seals have not been poured on electrical con- nectors entering the PROFIRE BMS. POWER The PF2200 can be powered from 12V or 24V.
  • Page 13 MAIN VALVE OUTPUTS (SSV) Two powered outputs (terminals 19 and 20) are intended to be connected to solenoid valves which control the fuel line for the main burner. Both outputs work in conjunction with one another. Meaning that they open and close in unison.
  • Page 14 COIL The PF2200 system must be connected to a PROFIRE ignition coil. SINGLE ROD CONFIGURATION FLAME DETECTION WIRE LENGTH LIMITATIONS Distance Between 2200 and Pilot * Wire Size 0 - 10 feet 14 - 16 gauge 10 - 25 feet...

  • Page 15: Installation Diagrams

    INSTALLATION DIAGRAMS Figure 1: Burner with Ferrofix nozzle – side view. Figure 2: Burner with Ferrofix nozzle – top view. Figure 3: Burner with bell nozzle - isometric.
  • Page 16 Figure 4: Burner with bell nozzle – top view. Figure 5: Burner with Ferrofix nozzle and Inline Igniter – Side View. Figure 6: Burner with Ferrofix nozzle and inline Igniter – Top View.
  • Page 17 Figure 7: Burner with Bell nozzle and Inline Igniter – Side View. Figure 8: Burner with Bell nozzle and Inline Igniter – Top View.
  • Page 18 2. Conduct pull tests on terminating wires in the BMS to ensure proper installation. 3. Install tags identifying that electrical seals have not been poured on electrical connectors entering the PROFIRE BMS. 4. Ensure the Type K temperature inputs wire is used. (Yellow = positive and red = negative).
  • Page 19 Note: Holding the switch in the Ignite position for more than 4.5 seconds results in a system shutdown on an External Stuck Switch event. NAVIGATION Cycle through the PF2200 Status, Settings, and Systems screens using the Carousel button. Arrow keys are used to navigate screen menu items. The OK Key is also used in combination with the Arrow Keys to navigate drop-down menus.
  • Page 20 MENU MAP Below is a mapping of the PF2200-SB in Commissioner mode. For more information on system navigation visit the User Guide section on NAVIGATION.

  • Page 21: System Configuration

    For Level 1 and Level 2 passwords, please contact Profire Energy. Passwords shall only be distributed to indi- viduals that are capable of assessing the safety impact of the changes they intend to make.
  • Page 22 INTERFACING The PF2200 Single Burner BMS is a logic solver designed to interface with various sensors and final elements. These configurations can be broken down into the following categories: Inputs Switch Contact Inputs: digital switch connection to the PF2200 4-20mA Loop-Powered Inputs: 4-20mA input powered by the PF2200 4-20mA Self Powered Inputs: 4-20mA input powered from an independent supply Outputs Powered Outputs: switched output intended to power a solenoid...
  • Page 23 SETTINGS MODIFICATION Below is an example of the navigational sequence to enter the Bath Sensor type setting. To navigate to any element of the Settings screen is identical. Once in the Settings screen, use the Arrow keys to highlight any element and press the OK button to enter the specific settings related to the element for a Drop- down Option menu item, or the Plus / Minus key for a Numerical Digital Setting.
  • Page 24 Note: When an attempt to make a setting change is conducted, the system will challenge the user for a Pass- word. Use the Arrow keys in the correct sequence followed by pressing the OK key to Authenticate and continue to adjust settings. This security challenge resets after five minutes regardless of activity. It is also important to note the system is capable of being set up for remote access that will allow for setting changes from a remote location.

  • Page 25: System Screen

    Numerical Setting Changes You can make changes to a numerical digital setting as follows: 1. Use the Arrow keys to highlight the digital numerical setting and press the Plus or Minus key. 2. Enter the password sequence in the Password prompt followed by pressing the OK key. 3.

  • Page 26: Data Logging

    When a USB storage device is installed in the supplied USB port on the back of the enclosure door, the system will automatically log events to the storage device. The USB storage device can be removed and records extrac- ted to be sent to Profire Service for analysis. DATA LOGGING Opening the Data Log in the Systems menu presents a Data Log Configuration screen.
  • Page 27 DIAGNOSTICS Advanced system diagnostics are available for dis- play. The diagnostics screen continually updates its values so they’re always live. The type of information shown, along with many others include: System Voltage. System Current. Valve status and current draws. Flame detection status along with AC and DC values.
  • Page 28 STATUS PRIORITY The Status Priority screen allows you to change the focus of the Status Screen from Bath to Firing Rate. This makes the selected priority the most prominent on the status screen to make the information more relevant for the application of the unit. To change the Priority use the + and –...

  • Page 29: Reset Settings

    Settings can only be restored to another single burner BMS unit, the settings are not compatible between Profire product lineups. Settings can be restored between different firm- ware version, however there is no guarantee of com- patibility.

  • Page 30: Start-Up Checklist

    9. Cycle the unit off and on with all the valves open and check all shutdowns that are wired into the PF2200. Operation For information on the operation of the PF2200-SB, refer to the Operations section of the User Guide found here.

  • Page 31: Installation Troubleshooting

    INSTALLATION TROUBLESHOOTING Problem Diagnosis 1. Ensure pilot assembly, flame rod, and the gap between are fully engulfed in flame. If not, adjust rod position 2. Ensure flame detection wiring does not exceed the recom- System has visible flame but can- mended maximum not detect 3.

  • Page 32: Preventative Maintenance

    Routine inspections should be performed on all equipment. If any abnormality is found, corrective actions should be taken. If the abnormality cannot be corrected, contact PROFIRE as soon as possible. A qualified technician should perform any tests necessary to confirm that the equipment is still in a safe condition.

  • Page 33: Replacement Parts

    Caution must be exercised when cleaning the board in order to prevent damage from ESD (elec- trostatic discharge). REPLACEMENT PARTS Please contact PROFIRE should any replacement be required. PROFIRE CONTACT INFORMATION If you have any concerns or questions about this product, please contact PROFIRE as follows: United States Canada 1.801.796.5127 1.780.960.5278...

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