KEB COMBIVERT G6 Series Instructions For Use Manual
Installation g6 housing e
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Summary of Contents for KEB COMBIVERT G6 Series
- Page 1 COMBIVERT G6 INSTRUCTIONS FOR USE | INSTALLATION G6 HOUSING E Translation of the original manual Document 20086994 EN 05...
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Page 3: Preface
PrEfAcE Preface The described hard- and software are developments of the KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. Signal words and symbols Certain operations can cause hazards during the installation, operation or thereafter. -
Page 4: Laws And Guidelines
If applicable, the license terms of this software are contained in the instructions for use. The instructions for use are already available to you, can be downloaded free of charge from the KEB website or can be requested from the respec- tive KEB contact person. -
Page 5: Table Of Contents
TAbLE Of cONTENTS Table of contents Preface ..............................3 Signal words and symbols ......................3 More symbols ..........................3 Laws and guidelines ........................4 Warranty and liability ........................4 Support ............................4 Copyright ............................4 Table of contents ........................... 5 List of figures ............................8 List of Tables ............................ - Page 6 TAbLE Of cONTENTS 3.1.4.1 Device classification ......................27 3.1.4.2 Electromagnetic compatibility ..................27 3.2 Technical data 400V class ......................28 3.2.1 Overload and derating ......................29 3.3 Mechanical installation ......................... 31 3.3.1 Dimensions and weights ....................31 3.3.1.1 Built-in version ......................... 31 3.3.1.2 Push-through version ......................
- Page 7 TAbLE Of cONTENTS 4.2.7 Final test information ......................45 4.3 calculation of the motor voltage ....................45 5 Accessories ..............46 5.1 Mounting kit shield connection braket built-in version ............. 46 5.2 Sealing kit push-through version ....................47 5.3 ferrit rings ............................47 6 Certification ..............
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Page 8: List Of Figures
LIST Of fIGUrES List of figures Figure 1: Maximum load and derating depending on the switching frequency ....... 29 Figure 2: Overload characteristic ....................30 Figure 3: Dimensions and weights for housing E built-in version............ 31 Figure 4: Dimensions and weights for housing E push-through version ......... 32 Figure 5: Dimensions and weights for housing E flat rear version .......... -
Page 9: List Of Tables
LIST Of TAbLES List of Tables Table 1: Part code..........................24 Table 2: Climatic ambient conditions ..................... 25 Table 3: Mechanical ambient conditions ..................26 Table 4: Chemical / mechanical active substances ............... 26 Table 5: Device classification......................27 Table 6: Electromagnetic compatibility ..................27 Table 7: Technical data 400V class .................... -
Page 10: Glossary
(DIN 5008) IP xx Degree of protection (xx for level) Fieldbus system KEB product The KEB product is subject of this Cyclic duration factor manual Complete drive module including Silicium temperature sensor (pola- auxiliary equipment (control cabinet) - Page 11 GLOSSAry Term used in the safety technology (EN 61508-1...7) for the size of error probability per hour Programmable logic controller PT100 Temperature sensor with R0=100Ω PT1000 Temperature sensor with R0=1000Ω PTC-resistor for temperature detec- tion Pulse width modulation RJ45 Modular connector with 8 lines Synchronous sensorless closed loop SELV Safety Extra Low Voltage (<...
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Page 12: Standards For Drive Converters / Control Cabinets
STANDArDS fOr DrIVE cONVErTErS / cONTrOL cAbINETS Standards for drive converters / control cabinets Product standards that apply directly to the drive converter EN 61800-2 Adjustable speed electrical power drive systems - Part 2: General requirements - Rating specifications for low voltage adjustable frequency a.c. power drive systems (VDE 0160-102, IEC 61800-2) EN 61800-3 Speed-adjustable electrical drives. Part 3: EMC requirements and specific test methods (VDE 0160-103, IEC 61800-3) -
Page 13: Standards That Are Used In The Environment Of The Drive Converter
STANDArDS fOr DrIVE cONVErTErS / cONTrOL cAbINETS EN 61000-4-5 Electromagnetic compatibility (EMC) - Part 4-5: Testing and measurement techniques - Surge immunity test (IEC 61000-4-5); German version EN 61000-4-5 EN 61000-4-6 Electromagnetic compatibility (EMC) - Part 4-6: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields (IEC 61000-4-6); German version EN 61000-4-6 EN 61000-4-34... -
Page 14: Basic Safety Instructions
► Read the instructions for use ! ► Observe the safety and warning instructions ! ► If anything is unclear, please contact KEB Automation KG ! 1.1 Target group This instruction manual is determined exclusively for electrical personnel. Electrical per- sonnel for the purpose of this instruction manual must have the following qualifications: •... -
Page 15: Installation
bASIc SAfETy INSTrUcTIONS Drive converters contain electrostatic sensitive components. ► Avoid contact. ► Wear ESD-protective clothing. Do not store drive converters • in the environment of aggressive and/or conductive liquids or gases. • with direct sunlight. • outside the specified environmental conditions. 1.3 Installation DANGEr Do not operate in an explosive environment! -
Page 16: Electrical Connection
If personnel protection is required during installation of the system, suitable protective devices must be used for drive converters. www.keb.de/fileadmin/media/Manuals/knowledge/04_techinfo/00_gene- ral/ti_rcd_0400_0002_gbr.pdf Installations which include drive converter shall be equipped with additional control and protective devices in accordance with the relevant applicable safety requirements, e.g. -
Page 17: Emc-Compatible Installation
According to it is permissible to disconnect already tested com- EN 60204-1 ponents. Drive converters of the KEB Automation KG are delivered ex works voltage tested to 100% according to product standard. 1.4.3 Insulation measurement An insulation measurement (in accordance with chapter 18.3) with DC... -
Page 18: Start-Up And Operation
If a drive converter with electrolytic capacitors in a DC link (see technical data) has not been in operation for more than one year, observe the following instructions. www.keb.de/fileadmin/media/Manuals/knowledge/04_techinfo/00_gene- ral/ti_format_capacitors_0400_0001_gbr.pdf NOTICE continuous operation (S1) with load > 60 % ! Premature ageing of the electrolytic capacitors ! ►... -
Page 19: Maintenance
(mains on) (e.g. due to large rotating masses). Switching an the input For applications that require cyclic switching off and on of the drive converter, maintain an off-time of at least 5 min after the last switch on. If you require shorter cycle times please contact KEB Automation KG. Short-circuit resistance The drive converters are conditional short-circuit proof. After resetting the internal pro- tection devices, the function as directed is guaranteed. -
Page 20: Repair
1.8 Disposal Electronic devices of the KEB Automation KG are exclusively professional devices for further industrial processing (so-called B2B devices). Manufacturers of B2B devices are obliged to take back and recycle devices manufac- tured after 14.08.2018. -
Page 21: Product Description
The technical data as well as information concerning the supply conditions shall be tak- en from the nameplate and from the instructions for use and shall be strictly observed. The used semiconductors and components of the KEB Automation KG are developed and dimensioned for the use in industrial products. -
Page 22: Product Features
PrODUcT DEScrIPTION 2.3 Product features This instruction manual describes the power circuits of the following devices: Unit type: Drive converter Series: COMBIVERT G6 Power range: 11…30 kW / 400 V Housing: The COMBIVERT G6 is characterized by the following features: •... -
Page 23: Type Code
PrODUcT DEScrIPTION 2.4 Part code x x G 6 x x x - x x x x 0: Air-cooling Heat sink version 1: Flat rear A: G6L-G controlled without keyboard / display B: G6L-G controlled with keyboard / display 0: G6-G controlled without keyboard / display Control, 1: G6-G controlled with keyboard / display Keyboard,... -
Page 24: Table 1: Part Code
PrODUcT DEScrIPTION x x G 6 x x x - x x x x C: Analog / digital (standard) D: CAN ® 2) Control type E: IO-Link ® 3) F: EtherCAT ® 1) I: VARAN Series COMBIVERT G6 Inverter size 07…19 Table 1: Part code... -
Page 25: Technical Data
OPErATING cONDITIONS 3 Technical Data Unless otherwise indicated, all electrical data in the following chapter refer to a 3-phase AC voltage supply. 3.1 Operating conditions 3.1.1 climatic ambient conditions Storage Standard class Notes Surrounding temperature -25…55 °C EN 60721-3-1 Relative humidity EN 60721-3-1 5…95 % (without condensation) Storage height... -
Page 26: Mechanical Ambient Conditions
OPErATING cONDITIONS 3.1.2 Mechanical ambient conditions Storage Standard class Notes Vibration amplitude 1.5 mm (2…9 Hz) Vibration limits EN 60721-3-1 Acceleration amplitude 5 m/s² (9…200 Hz) Shock limit values EN 60721-3-1 40 m/s²; 22 ms Transport Standard class Notes Vibration amplitude 3.5 mm (2…9 Hz) Vibration limits Acceleration amplitude 10 m/s²... -
Page 27: Electrical Operating Conditions
OPErATING cONDITIONS 3.1.4 Electrical operating conditions 3.1.4.1 Device classification requirement Standard class Notes – EN 61800-5-1 Overvoltage category – EN 60664-1 Non-conductive pollution, occasional conden- Pollution degree EN 60664-1 sation when PDS is out of service Table 5: Device classification 3.1.4.2 Electromagnetic compatibility For devices without an internal filter, an external filter is required to comply with the fol- lowing limit values. -
Page 28: Technical Data 400V Class
6) The voltage at the motor is dependent on the series-connected units and on the control method, => „Calculation of the motor voltage“. The technical data are for 2/4-pole standard motors. With other pole numbers the drive converter must be dimensioned onto the rated motor current. Contact KEB for special or medium frequency motors. -
Page 29: Overload And Derating
TEcHNIcAL DATA 400V cLASS The service life of drive converters with voltage DC link depends on the current load of the electrolytic capacitors in the DC link. The use of mains chokes can increase the service life of the condensators to a considerable extent, especially when connecting to „hard“... -
Page 30: Figure 2: Overload Characteristic
TEcHNIcAL DATA 400V cLASS t / s 105 110 115 120 125 130 135 140 145 150 160 170 180 190 200 210 220 Figure 2: Overload characteristic On exceeding a load of 105% the overload integrator starts. When falling below the integrator counts backwards. -
Page 31: Mechanical Installation
MEcHANIcAL INSTALLATION 3.3 Mechanical installation 3.3.1 Dimensions and weights 3.3.1.1 Built-in version Housing Weight 11.3 kg Dimensions All dimensions in mm Figure 3: Dimensions and weights for housing E built-in version... -
Page 32: Push-Through Version
MEcHANIcAL INSTALLATION 3.3.1.2 Push-through version Housing Weight 11.3 kg Dimensions All dimensions in mm Figure 4: Dimensions and weights for housing E push-through version... -
Page 33: Flat Rear Version
8.3 kg Dimensions All dimensions in mm Figure 5: Dimensions and weights for housing E flat rear version Heat-conducting paste Information on the correct application of the heat-conducting paste can be found at www.keb.de under the search term „Heat-conducting paste“. -
Page 34: Control Cabinet Installation
MEcHANIcAL INSTALLATION 3.3.2 control cabinet installation The power dissipation for the control cabinet dimension is to be taken from the technical data. Mounting distances Dimension Distance in mm Distance in inch Distance to preceding elements in the control cab- inet door. Figure 6: Mounting distances 3.3.2.1 Ventilation in the control cabinet... -
Page 35: Control Cabinet Cut-Out For Push-Through Version
MEcHANIcAL INSTALLATION 3.3.3 Power dissipation The power dissipation for the control cabinet dimension is to be taken from the technical data.Depending on the operating mode/utilization, a lower value can be set here. The flat rear version requires cooling measures by the machine builder. -
Page 36: Power Dissipation
MEcHANIcAL INSTALLATION 3.3.3.1 Control cabinet cut-out for push-through version Housing Dimensions All dimensions in mm Figure 8: Control cabinet cut-out... -
Page 37: Installation And Connection
OVErVIEW Of THE cOMbIVErT G6 4 Installation and connection 4.1 Overview of the cOMbIVErT G6 Housing E Name Description Protective earth; at connection to protective earth each terminal may be assigned only once. The shielding e.g. from the motor cable is laid on the mounting plate in the control cabinet or on the mounting kit (optionally available). -
Page 38: Connection Of The Power Unit
cONNEcTION Of THE POWEr UNIT 4.2 connection of the power unit 4.2.1 connection of the voltage supply COMBIVERT G6-E corresponds to inverter type B1. This type can be powered by the mains. The DC voltage terminals can be used as output, considering the maximum DC link capacity. -
Page 39: Line Terminal Strip X1A
Mains fuses Type gG or MCCB Mains contactor Mains choke 16, 17, 18 or 19Z1B04-1000 KEB COMBIVERT G6-E Figure 12: Connection of the mains supply 4.2.2.2 Supply cable The conductor cross-section of the supply cable is dependent on the input current, the... -
Page 40: Dc Connection
480…746 V Type aR Fuses Pay attention to the permissible voltage range ! External starting current limiting e.g. by regenerative unit KEB COMBIVERT G6-E Figure 13: Connection at DC voltage supply 4.2.3.2 Terminal strip X1B DC connection NOTICE As input only permissible with external starting current limiting. -
Page 41: Connection Of The Motor
25 m 50 m 50 m 100 m < 5 mA The line length can be extend significant by using motor chokes or filters. KEB recommends the use of motor chokes or filters for a line length upto 50 m. Mo- tor chokes or filters are absolutely necessary upto 100 m. 4.2.4.3 Motor line length at operation with DC voltage The maximum motor line length at DC operation is basically dependent on the capacity of the mo- tor cable. The internal filter is not active at DC operation. External measures must be taken here,... -
Page 42: Motor Cable Cross-Section
40 lb inch earth Figure 15: Terminal strip X1B motor connection 4.2.4.8 Wiring of the motor KEB COMBIVERT ➃ Apply motor cable, shielding on both sides over a large surface on the function earth Three-phase motor T1 T2 Temperature monitoring (optional) =>... -
Page 43: Connection Of A Braking Resistor
Wiring of an intrinsically safe braking resistor NOTICE Only "intrinsically safe" braking resistors are permissible for this oper- ation, since these resistors interrupt themselves at fault such as safety fuse without fire risk. Technical data and design for intrinsically safe braking re- sistors. www.keb.de/fileadmin/media/Manuals/dr/ma_dr_safe-braking-resis- tors-20106652_en.pdf... -
Page 44: Connection Of A Temperature Detection
Of THE POWEr UNIT 4.2.6 connection of a temperature detection 4.2.6.1 Temperature detection terminals T1, T2 The KEB COMBIVERT G6 is delivered with a PTC evaluation. The function corresponds and works in accordance with the following table: EN 60947-8... -
Page 45: Use Of The Temperature Detection
cALcULATION Of THE MOTOr VOLTAGE 4.2.6.3 Use of the temperature detection The temperature detection provides the user all possibilities within the resistance range specified in „Connection of a temperature detection“. This can be: Thermal contact (NC contact) e.g. at the brake resistor ① Temperature sensor (PTC) e.g. -
Page 46: Accessories
MOUNTING kIT SHIELD cONNEcTION brAkET bUILT-IN VErSION 5 Accessories 5.1 Mounting kit shield connection braket built-in version A mounting kit is available for large surface of the shieldings of the connecting cables: Material number Name E0G6T88-0001 Mounting kit shield connection braket built-in version Table 9: Mounting kit shield connection braket built-in version for G6 housing E Figure 22:... -
Page 47: Sealing Kit Push-Through Version
Ferrite rings are to be used for trouble-free operation with DC supply of the devices. Ferrite rings are included in the scope of delivery for devices that only have a DC con- nection. Using the supplied ferrite rings. www.keb.de/fileadmin/media/Manuals/dr/ma_dr_g6-zub-inst-ferrite- rings-20176092_en.pdf... -
Page 48: Certification
EN 61800-5-1 6.3 UL Marking Acceptance according to UL is marked at KEB drive converters with the adjacent logo on the nameplate. To be conform according to UL for use on the North American and Canadian Market the following additionally instructions must be observed (original text of the UL-File): •... - Page 49 cErTIfIcATION Table 1: Input fusing of inverter modules Cat. No. Housing Input Voltage UL248 Fuse type RK5 or J maximum rating [A] 16G6 480 / 3ph 17G6 480 / 3ph 18G6 480 / 3ph 19G6 480 / 3ph The voltage rating of the external fuse(s) shall be at least equal to the input voltage of the inverter module.
- Page 50 6.4 further informations and documentation You find supplementary manuals and instructions for the download under www.keb.de/de/service/downloads General instructions • EMC and safety instructions • Manuals for additional control boards, safety modules, fieldbus modules, etc. Instruction and information for construction and development • Input fuses in accordance with UL • Programming manual for control and power unit •...
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Page 51: Revision History
Date Description 2014-04 Changed to document number. Revision 1H is identical to version 00 2018-04 Insertion of dimensions. Conversion to new KEB corporate identity optics 2018-10 Editorial changes, warning symbol inserted 2019-05 Dimensions for mounting kit inserted 2020-03 Adjustments type code; editorial changes... - Page 52 NOTES...
- Page 53 CEP 13569-430 Portal do Sol, São Carlos Brazil Gangnam Gu 135- 757 Seoul Republic of Korea Tel: +55 16 31161294 E-Mail: roberto.arias@keb.de Tel: +82 2 6253 6771 Fax: +82 2 6253 6770 E-Mail: vb.korea@keb.de czech republic KEB Automation GmbH KEB RUS Ltd.
- Page 54 Automation with Drive www.keb.de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel. +49 5263 401-0 E-Mail: info@keb.de...