Service Information; Working Practice; Special Tools Special Tools; Common Tools - Honda CX500 1978 Shop Manual

I
HONDA
CXSOO
SERVICE INFORMATION 7- 1
TROUBLESHOOTING 7- 1
CLUTCH REMOVAL 7- 2
CLUTCH INSTALLATION 7- 5
OIL PUMP REMOVAL 7- 8
OIL PUMP INSTALLATION 7-1 1
L
SERVICE INFORMATION
WORKING PRACTICE
Clutch discs, plates
"A" and "B", clutch center, and clutch plates can be serviced by removing the clutch cover. To service the
oil pump, it is necessary to remove the radiator and transmission cover. All these operations can be accomplished with the
engine in the frame.
SPECIAL TOOLS
Special tool
CLUTCHCENTERHOLDER 07923-4 150000
Common tools
LOCK NUT SOCKET WRENCH (26
x
29 mm) 07716-0020201
EXTENSION HANDLE 07716-0020500
SPECIFICATIONS
39.7 lbsl0.9252 in.
TROUBLESHOOTING
Too much free play
Plates warped
Oil Pump
Clutch Chatters or Rattles
-
Refer to page 2-1 for oil pump trouble-
*
Worn clutch outer and disc splines
shooting. Motorcycle Creeps with Clutch Disengaged
Clutch
-
Too much free play
Faulty clutch operation can usually be Plates warped
corrected by adjusting the free play.
Excessive Lever Pressure
Clutch Slips When Accelerating
Clutch cable linked, damaged or dirty
-
No free play Lifter mechanism damaged
Discs worn
Clutch Operation Feels Rough
Springs weak
Outer drum slots rough
Clutch Will Not Disengage
-
Disc plate wave spring weak or damaged
Date of Issue: January. 1978
OHONDA MOTOR CO., LTD.
7- 1