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CX650C 1983
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Honda CX650C 1983 Shop Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General Information
General Safety
Service Rules
Model Identification
Specifications
Torque Values
Standard Torque Values
Tools
Cable & Harness Routing
Emission Control System
Emission Control Information Label
Lubrication
Service Information
Troubleshooting
Oil Level too Low
Engine Oil Level Check
Engine Oil & Filter Change
Oil Strainer Cleaning
Final Gear Oil Check/Replacement
Oil Level Check
Oil Replacement
Control Cable Lubrication
Lubrication Points
Maintenance
Maintenance Schedule
Fuel Lines
Fuel Strainer
Throttle Operation
Carburetor Choke
Air Cleaner
Crankcase Breather
Spark Plugs
Valve Clearance
Carburetor-Synchronization
Carburetor-Idle Speed
Radiator Coolant
Radiator Core
Cooling System Hoses
Battery
Brake Fluid
Brake Shoe/Pad Wear
Brake Shoe Inspection
Brake Pad Wear
Brake System
Brake Light Switch
Brake Pedal Free Play
Headlight Aim
Clutch
Side Stand
Suspension
Front
Rear
Nuts, Bolts, Fasteners
Wheels
Steering Head Bearings
Fuel System
Engine Crank but Won't Start
Carburetor Removal
Carburetor Separation
Carburetor Assembly
Vacuum Cylinder Disassembly/ Inspection
Float Chamber Disassembly
Air Cut-Off Valve Disassembly
Accelerator Pump Disassembly
Component Assembly
Float Level
Fast Idle Adjustment
Accelerator Pump Adjustmemt
Carburetor Installation
Pilot Screw Adjustment
Idle Drop Procedure
HIGH ALTITUDE Adlustment
Fuel Tank
Fuel Tank Removal
Fuel Valve Inspection
Fuel Valve Disassembly
Fuel Valve Assembly
Fuel Tank Installation
Air Cleaner Case
Engine Removal/Installation
Engine Removal
Engine Installation
Cylinder Head/Valve
Low Compression or Uneven Compression
High Compression
Excessive Noise
Contaminated Engine Oil or Coolant
Rocker Aam/Cylinder Head Removal
Rocker Arm Shaft Inspection
Rocker Arm Inspection
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Spring Inspection
Valve Inspection
Stem-Tb-Guide Clearance Inspection
Valve Guide Replacement
Valve Seat Inspection/Grinding
Valve Seat Cutters
Valve Seat Refacing
Cylinder Head Assembly
Rocker Arm Assembly
Cylinder Head/Rocker Arm Installation
Clutch/Oil Pump
Clutch Disassembly
Clutch Lifter Removal
Clutch Lifter Plate Removal
Clutch Removal
Clutch Disc
Clutch Plate
Clutch Outer and Outer Guide
Clutch Spring Inspection
Clutch Installation
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Relief Valve Inspection
Oil Pump Assembly
Oil Bump Installation
Alternator/Flywheel/Rear Cover
Engine Rear Cover Removal
Water Pump Removal
Pulse Generator Removal
Rear Cover Removal
Rear Cover Disassembly
Flywheel Removal
Reduction Gear Inspection
Starter Drive Gear Inspection
Starter Clutch Outer Removal
Starter Clutch Outer Inspection
Starter Clutch Outer Installation
Flywheel Installatiom
Engine Rear Cover Installation
Spark Advancer
Ignition Timing Adjustment
Water Pump Installation
Cooling System
Cooling System Testing
Coolant
Radiator Cap Inspection
Radiator Leakage Test
Coolant Replacement
Thermostat
Temperature Sensor Inspection
Thermostat Inspection
Radiator/ Cooling Fan
Radiator Inspection
Water Pump Mechanical Seal Replacement
Camshaft/Cam Chain
Cam Chain Removal
Camshaft Removal
Camshaft Inspection
Camshaft Holder Inspection
Camshaft Bearing Inspection
Rocker Arm Removal
Rocker Arm Inspectibn
Rocker Arm Installation
Camshaft Installation
Valve Timing Adiusmemt
Transmission
Transmission Service Information
Transmission Specifications
Transmission Torque Values
Transmission Tools
Transmission Troubleshooting
Gearshift Linkage Removal
Final Shaft Disassembly
Final Shaft Assembly
Transmission Disassembly
Transmission I Nspectibn
Transmission Assembly
Gearshift Linkage Installation
Crankshaft/Piston
Connecting Rod Removal
Piston Removal
Piston Inspection
Cylinder Inspection
Crankshaft Removal
Rod Side Clearance Inspection
Crank Pin Bearing
Bearing Selection
Crank Pin Bearing Selection
Crank Pin Bearing Sizes
Main Journal Bearing Inspection/Selection
Main Journal Bearing Replacement
Crankshaft Installation
Piston Installation
Connecting Rod Installation
Cylinder Compression
Front Wheel/Suspension
Headlight
Case Removal
Case Installation
Bracket Removal/Installation
Instruments
Handlebar
Front Forks
Front Fork Installation
Steering Stem Removal
Steering Stem Bearing Inspection
Bottom Cone Race Replacement
Ball Race Replacement
Ball Race Installation
Rear Wheel/Suspension/Brake Service Information
Rear Wheel/Suspension/Brake Specifications
Rear Wheel/Suspension/Brake Torque Values
Rear Wheel/Suspension/Brake Tools
Rear Wheel/Suspension/Brake Troubleshooting
Axle
Wheel Bearings
Wheel Tim Runout
Brake Drum I.D.
Rear Brake Panel
Lining Thickness Inspection
Rear Brake Pedal
Shock Absorber
Spring Free Length
Swing Arm
Pivot Bearing Replacement
Hydraulic Brake
Hydraulic Brake Service Information
Hydraulic Brake Specifications
Hydraulic Brake Torque Values
Hydraulic Brake Tool
Hydraulic Brake Troubleshooting
Brake Lever Soft or Spongy
Brake Lever too Hard
Brakes Drag
Brake Fluid Replacement/Air Bleeding
Brake Fluid Draining
Brake Fluid Filling
Air Bleeding
Brake Pad/Disc
Master Cylinder
Disc Thickness
Brake Disc Warpage
Brake Caliper
Final Drive Service Information
Final Drive Specifications
Final Drive Torque Values
Final Drive Troubleshooting
Final Drive Tools
Oil Leak
Final Drive Removal
Drive Shaft
Universal Joint
Final Drive Gear
Ring Gear Removal
Ring Gear Bearing Removal
Pinion Gear Removal
Pinion Bearing Removal
Pinion Retainer Oil Seal Replacement
Case Bearing and Oil Seal Replacement
Breather Hole Cleaning
Pinion Gear Assembly
Ring Gear Assembly
Gear Tooth Contact Pattern Check
Backlash Inspection
Pinion Joint Installation
Final Drive Installation
Battery/Charging System
Battery/Charging System Service Information
Battery/Charging System Troubleshooting
Battery Removal
Testing Specific Gravity
Charging System
Battery Charging
Charging Output Test
Stator Coil Continuity Test
Voltage Regulator/Rectifier Test
Voltage Regulator Performance Test
Ignition System
Ignition System Diagram
Ignition System Service Information
Ignition System Troubleshooting
Ignition System Specifications
Ignition System Tools
Ignition Coil
Primary Coil Inspection
Secondary Coil Inspection
Transistorized Ignition System
Spark Unit Inspection
Ignition Timing Check
Pulse Generator Air Gap Adjustment
Starter System
Starter System Service Information
Starter System Specifications
Starter System Troubleshooting
Starter Motor Removal
Starter Motor Brush Inspection
Starter Motor Commutator Inspection
Field Coil Inspection
Starter Relay Switch Inspection
Clutch Switch Diode Removal
Clutch Switch Diode Inspection
Switches/Lights Service Information
Table of Contents
Oil Pressure Switch
Brake Light Switch
Neutral Switch
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Table of
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Table of Contents
Troubleshooting
Lubrication
19
Transmission Torque Values
148
Rear Wheel/Suspension/Brake Troubleshooting
216
Hydraulic brake troubleshooting
236
Final Drive Troubleshooting
250
Battery/Charging System service information
269
Ignition System Service Information
275
Starter system service information
283
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