Related Manuals for Eltek Valere Flatpack2
Summary of Contents for Eltek Valere Flatpack2
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Page 1: Installation Guide
Installation Guide Flatpack2 Power System Flatpack2 -48V 150A DC Power Systems 2029242 R2... - Page 2 Copyright © 2008 1303 E Arapaho Rd Richardson, TX 75081 Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Technical Support +1 (866) 240-6614 www.eltekvalere.com 2029242 R2, May 2008 Published 30 May 2008 Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008...
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Page 3: Table Of Contents
Battery Connections ...................... 20 Load Connections ......................21 7. Alarm and Control Terminations ..........22 Alarm Contacts........................ 22 Configurable Inputs ......................23 Temperature Probe Terminations ................23 Symmetry Terminations....................24 Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008... - Page 4 8. Controller Access................25 Controller Configurations....................25 Smartpack Extended ......................25 Smartpack Web ........................25 Local Keypad Access ..................... 26 Local Computer Access....................28 9. Startup Checklists ................ 29 Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008...
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Page 5: Safety And Compliance
Verletzung und Schaeden verursachen. Eingangsspannungen von der Netzspannungs - Versorgung Ihrer Hausanlage koennen unter Spannung stehen beim Anschluss derLeitungen. Vesorgungsspannungen koennen bei unsachgemaessen Gebrauch gefeahrliche Schaeden verursachen. Sorgen Sie dafür, Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008... - Page 6 Verletzung und an der Ausstattung Schaeden verursachen. Vor Wartungsarbeiten am Gerät sind alle Netzkabel vom Stromnetz zu trennen, um die Gefahr eines elektrischen Schlages oder andere mögliche Gefahren zu reduzieren. Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008...
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Page 7: Introduction
2. Introduction The Flatpack2 power core consists of a 1U control and distribution panel and a 1U rectifier shelf. Systems using the Flatpack2 -48V 150A design are ideal for sites with minimum available floor space. The compact size of this system allows more space for additional telecom equipment even within the same rack. -
Page 8: Mechanical Installation
Exercise care when unpacking and setting the equipment in place. Rack Mounting The Flatpack2 -48V 150A system can be installed in a rack or an enclosure. The mounting brackets are pre-installed at the factory and designed to be mounted within a standard EIA 19” or 23” rack. Systems are designed to be mid-mounted. -
Page 9: Anchor The Cabinet
Converter Shelf Installation If Flatpack DC-DC converters are to be installed, refer to the manual accompanying the converters for instructions on mounting and making system connections. Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008... -
Page 10: Electrical Installation
TO THE TERMINALS BEFORE CONNECTING INPUT CABLE Flatpack2 rectifiers have an input voltage range of 85 to 300 VAC (Nominal 185 – 275 VAC), with a frequency range between 45 and 66Hz. See the User’s Guide— Flatpack2 Rectifier Modules (350002.013) for further details. -
Page 11: Individual Feed
Line 2, Rectifier 1 & 2 Ground Termination Line 2, Rectifier 3 & 4 Line 1, Rectifier 1 & 2 Line 1, Rectifier 3 & 4 Ground Figure 5 - Dual Feed Connector (Cover Removed) Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008... -
Page 12: Module Installation
Flatpack2 rectifiers incorporate an AC mains fuse in each line. Double Pole / Neutral Fusing Both the Smartpack controller and the Flatpack2 rectifier utilize the same locking mechanism to keep the module fixed in place when installed into a system shelf. -
Page 13: Distribution
6. Distribution The Flatpack2 -48V 150A system consists of a 1U section for the controller and distribution. When looking at the front, the Smartpack controller occupies the leftmost position corresponding to the width of one Flatpack2 rectifier slot in the power shelf below. -
Page 14: Lvd Options
A THHN style cable is recommended. This cable should be installed between the DC system point (as shown) and the primary site ground bar. See Figure 8 for the recommended organization of return connections. Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008... -
Page 15: Configurations
Battery Returns Figure 8 - Recommended Return Bus Organization Configurations Configurations for the Flatpack2 -48V 150A system are defined by the number of breaker positions provided for batteries and load equipment. The following are common configurations: Two Battery, Two Load (2B 2L) The two leftmost breaker position sets are populated, and the rightmost bus set is not installed in the “2B 2L”... -
Page 16: Two Battery, Two Load, 12 Gmt (2B 2L Gmt)
3 & 4 Load 3 Load 1 Battery A Load 4 Load 2 Battery B NOTE: Battery breakers turn ON to the left; load breakers turn ON to the right. Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008... -
Page 17: Four Load, 12 Gmt (4L Gmt)
Six Load (6L) This configuration differs from the “4L GMT” system only in that, rather than a GMT fuse block, the rightmost position is populated by a set of parallel load buses. Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008... -
Page 18: Breakers And Fuses
Up to six distribution busses, arranged into three sets of two, can be configured to receive plug-in breakers or plug-in fuse holders from the front of the Flatpack2 -48V 150A system. Plug-in positions are likewise grouped into a maximum of three sets of two positions, with each set stacked vertically and oriented horizontally. - Page 19 Securely insert device into the receptacles. 3) Remove fuses and turn breaker actuators OFF until system turn-up. Battery Breaker Alarm Wires Figure 12 - Proper Battery Breaker Orientation and Alarm Connection Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008...
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Page 20: Gmt Fuses
OLLOW THE CHECKLIST PROVIDED FOR THE PROPER PROCEDURE Every distribution configuration of the Flatpack2 -48V 150A system features two battery termination points. When viewed from the rear, the battery bus landings take up the one of the rightmost positions of the distribution section, just to the left of the Smartpack alarm board. -
Page 21: Load Connections
Load Connections DC load output in the Flatpack2 -48V 150A system features a variety of configurations. If configured for load output, the system can have two, four, or six load busses. The two parallel buses farthest to the left (when viewed from the rear of the system) can be substituted for a 12-position, 65A GMT fuse block. -
Page 22: Alarm And Control Terminations
#18 AWG. The Form-C contacts provided in the system have a rating of 1A at 60 VDC. Please refer to the User’s Guide—Smartpack Monitoring & Ctrl Unit for further details of alarm relay designations and assignment procedures. Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008... -
Page 23: Configurable Inputs
(–) or (+) battery post. The hardware configuration at left is recommended. This allows the probe to monitor the temperature accurately without interfering with the current-carrying terminations on the battery. Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008... -
Page 24: Symmetry Terminations
In this case, temperature probes must connect to the battery connection board (one per board). Battery symmetry harness connections will vary depending on the desired configuration. Refer to the symmetry kit manual (#251491.033) for more details and installation instructions. Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008... -
Page 25: Controller Access
8. Controller Access Controller Configurations The Flatpack2 power system can be delivered in several configurations. The following examples are basic configurations. The Flatpack2 -48V 150A power system uses a single Smartpack controller. Smartpack Extended Local user interface via a three-button keypad on the front panel... -
Page 26: Local Keypad Access
Status Mode to Menu Mode. Press keys to scroll up or down and navigate to find menu options (function or parameter). Press the key to select functions. Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008... - Page 27 Voltage Ctrl / Temp Comp Output Control ↓ Date ↓↑ Time ↓↑ Change Date/Time ↑ Alarm Output 1 ↑ Alarm Output 2 Relay Test Batt Contactor ↑ ↑ Load Contactor ↑ Alarm Output nn Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008...
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Page 28: Local Computer Access
“Access > Login” from the menu, pressing the shortcut key F4, or using the “Log In” button on the toolbar. further info controller operation adjustment, refer to the User’s Guide—Smartpack Monitoring & Ctrl Unit. Installation Guide Flatpack2 -48V 150A ~ 2029242 R2, May 2008... -
Page 29: Startup Checklists
Pre-Start Check Power is OFF CHECK THE FOLLOWING POINTS 1. Flatpack2 system installation is completed; The Flatpack2 Installation Check List is filled in. All cabling is securely terminated with correct polarity 2. All battery and load Breakers / fuses are disconnected 3. - Page 30 Headquarters: Eltek Valere Eltek Valere 1303 E. Arapaho Rd, Richardson, TX. 75081, USA Gråterudv. 8, Pb 2340 Strømsø, 3003 Drammen, Norway Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Phone: +47 32 20 32 00 Fax: +47 32 20 32 10...
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