Eltek Valere Flatpack2 Quick Start Manual

Eltek Valere Flatpack2 Quick Start Manual

Hide thumbs Also See for Flatpack2:

Advertisement

Quick Links

Quick Start Guide
Installation, Operation, Commissioning and Maintenance
Flatpack2 PS System, SP2
Smartpack2-based, DC Power Supply System
Integrated 4U Distribution, Cabinetized and Outdoor Applications
Introduction
The Smartpack2-based Product Range
o
Brief Description, Smartpack2-based System
o
Installation
Installing Rectifiers & Opening Smartpack2 Master
o
Installation steps; mechanical, electrical
o
Location of Components, GA Drawing
o
Connections, Factory Settings, etc.
o
Commissioning
Pre-start check
(8 )
o
Commissioning steps, Startup
o
Operation
Front keys and display, Controller Access via PC
o
Software Menus – Smartpack2 Master Controller
o
Appendix
Communication
CAN Bus Termination and Addressing
o
AC Mains
External AC Fuses, Recommended Rating
o
Identifying Power Shelves, 4AC, 2AC or 4AC-3kW
o
I.
Individual AC Mains Terminals ~ NOT Reconfigurable
o
II. AC Mains Terminal Block ~ Reconfigurable
o
III. AC Terminal Block with SPDs ~ NOT Reconfigurable
o
About AC, DC Earthing Systems
o
Mains Phases vs. Rectifier ID – Phase Balancing & Monitoring
o
Battery Monitoring
Battery Monitor's 48V Symmetry Connections (20-21)
o
Internal Connections
Standard Alarm Relays & Digital Inputs – Connections
o
LVD Latching Contactors – Connections
o
Replacing Smartpack2 Basic Controller, inside- or top cover-mounted...(23)
o
CAN Bus Nodes
Battery Monitor CAN Node
o
Load Monitor CAN Node
o
I/O Monitor and I/O Monitor2 CAN Nodes
o
Check Lists
Installation Check List
o
Circuit Distribution List
o
Commissioning Procedure
o
Maintenance Procedure
o
(2 )
(2 )
( 3)
(4-5)
(6 )
( 7)
(8-9)
(10 )
( 11)
(12 )
( 13)
(14 )
(15 )
( 17)
( 22)
(24 )
( 25)
(26 )
356825.103
(14 )
(16 )
(18-19)
( 22)
pullout forms

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Flatpack2 and is the answer not in the manual?

Questions and answers

Summary of Contents for Eltek Valere Flatpack2

  • Page 1 Quick Start Guide Installation, Operation, Commissioning and Maintenance 356825.103 Flatpack2 PS System, SP2 Smartpack2-based, DC Power Supply System Integrated 4U Distribution, Cabinetized and Outdoor Applications Introduction The Smartpack2-based Product Range (2 ) Brief Description, Smartpack2-based System (2 ) Installation Installing Rectifiers & Opening Smartpack2 Master ( 3) Installation steps;...
  • Page 2 60V) Example of a typical Smartpack2-based Flatpack2 system used for DC power supply of telecom and industrial equipment. The system is fed from an external AC mains supply, and consists of rectifiers in power shelves, master and basic controllers and DC distribution unit. Battery banks, LVD contactors, etc.
  • Page 3: Installation

    Hazard The rectifier incorporates a Mains fuse in each line. Double Pole / Neutral Fusing Mounting or Removing Flatpack2 Rectifiers For an overview of available rectifiers, refer to “User Guide Flatpack2 Rectifier Modules”, document 350002.013. 1. Unlock the handles by...
  • Page 4: Installation Steps

    Start (if applicable) placing the batteries on the lower shelf first, (Lifting plates, leg adjusting plates and open-ended spanner or wrench) and continue upwards Electric Shock o Do not terminate the battery cables yet! Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 5 Battery Cable of the cable) to a suitable place in the middle of the installed battery bank — (-48V) Outer Terminal Block1 Block3 Block4 Intercell Links 0V Outer Terminal Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 6 Installation Location of Components, GA drawing The pictures show an example of the location of components in Smartpack2-based Flatpack2 PS Systems with 4U DC Distribution. Or refer to specific drawings included with your system. The Smartpack2 Basic controller is located either inside the subassembly (picture below) or under the top cover (see chapter on page 23).
  • Page 7 Installation Connections, Factory Settings, etc The schematic shows the connection terminals in Smartpack2-based Flatpack2 PS Systems with 4U DC Distribution. Or refer to specific drawings included with your system. Flatpack2 System, Integrated 4U DC Distr. with SP2 Ctrls FUNCTION SIGNAL TERM.
  • Page 8: Pre-Start Check

    After the ”Pre-start Check” is performed, you can begin with stage II. During the stage, you will switch ON the Flatpack2 PSS — while the batteries and load are disconnected  then measure the output voltage, and adjust it if required. Carry out the following:...
  • Page 9 Commissioning 4. Mount all Flatpack2 rectifier modules in the power shelves (keep original location) o Push all rectifiers firmly inwards  one module at a time, allowing a 2s delay  to plug them in the same shelf location. Lock their handles. Refer also to page 19 o Mount blanking panels over unused positions 5.
  • Page 10: Operation

    You can access the Smartpack2 Master controller directly from a stand-alone computer, or via a Local Area Network (LAN) if available. Each controller is shipped with a unique Eltek Valere MAC address stored inside the controller and marked on the controller’s label, and with the fixed IP address <192.168.10.20>.
  • Page 11 Example Submenu “Monitors Statistics” (Level 3) From a PC’s web browser, via WebPower, or running the PowerSuite program, you can also access the complete system functionality, described in the programs’ Online Help. Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 12: Can Bus Termination

    DC Power System CAN Bus Addressing All rectifiers and control units (controllers and CAN nodes) connected to the Eltek Valere’s CAN bus must have a unique address or ID number. The power system’s master controller assigns automatically the rectifiers’ addresses (software assignment). The master controller registers the rectifiers’ ID numbers – or CAN bus address (01, 02 ...) –...
  • Page 13  Connection to AC Mains shall be in accordance with the number of power shelves in the tables. If number of shelves exceeds the numbers in the table, a combination of several AC Mains must be used instead NEC/CEC Requirements Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 14 1 rectifier 2 rectifier 3 rectifier 4 rectifier 5 rectifier 6 rectifier 7 rectifier 8 (To internal connections for 2 power shelves) Flatpack2 DC Power System 2009604, v12 Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 15 AC Mains AC Mains Terminal Block ~ Reconfigurable To reconfigure the AC mains feed of Flatpack2 DC power systems that use the AC Mains terminal block, you have to reconnect the AC mains wires and fishplates on the terminal block.
  • Page 16 AC Mains AC Terminal Block with SPDs ~ NOT Reconfigurable Mains reconfiguration is NOT possible when Flatpack2 DC power systems are shipped with AC terminal blocks with SPDs . Such systems have to be configured at the factory prior to delivery.
  • Page 17 Distribution. “Common Negative DC Output Rail” is usual in 24V systems: Positive DC Distribution. Common DC Rail + Common DC Rail — — — — — Negative DC Positive DC Distribution Distribution Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 18 Mains Phases versus Rectifier ID Phase Balancing & Monitoring When Flatpack2 systems are fed with a 3-phase AC Mains input circuit, each rectifier is internally connected to the 230VAC phases, in such a pattern that loads the 3 phases evenly.
  • Page 19 AC Mains Correct Rectifier Positions in Power Shelves Flatpack2 DC power systems are normally shipped from factory with empty power shelves. The rectifier modules are shipped in separate packaging, and you have to install the modules in the correct position in the power shelves, with respect to their ID number (or CAN bus address). Do not relocate already pre-installed rectifiers.
  • Page 20: Battery Monitoring

    — — string. (-48V) Outer (-48V) Outer Terminal Terminal Block1 Block3 Block4 Block1 Block3 Block4 Intercell Links Intercell Links 0V Outer 0V Outer Terminal Terminal Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 21 ID#<33> to battery strings 1 (lowest), 2, 3 and 4. Then Battery Monitor with ID#<34> to string 5, 6, 7 and 8. And so on. The controller will then refer to the correct battery string. Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 22 Latching Contactor A Latching Contactor B LVBD, Low Voltage Battery Disconnect; LVLD, Low Voltage Load Disconnect Smartpack2-based Flatpack2 systems may be implemented with latching and with non-latching contactors Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 23: Internal Connections

    4. Slide the top cover towards the front and remove it (the CAN bus and I/O cables can now be disconnected) Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 24 CAN port 1&2 CAN bus RJ45, 8 pins Built-in Battery Temperature Sensor Read also the “Installation Guide Battery Monitor CAN Node”, document 351507.033. Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 25 Input Circuit 8 Sense Input switch’s binary ON ON OFFON Monitor value plus 49 1.5 mm , 14 OFFOFFON ON Monitor (Customer Connections) max. wire section Monitor ON OFF ON ON Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 26 Monitor OFFON OFFON switch’s binary ON ON OFFON Monitor value plus 81 1.5 mm , 14 (Customer Connections) Monitor OFFOFFON ON max. wire section Monitor ON OFF ON ON Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 27 Quick Start Guide Flatpack2 PS System, 4U, SP2-based 356825.103, 2v0 -2011-09...
  • Page 28 Copyright © Eltek Valere, 2011 Headquarters: This document may be changed without notice Eltek Valere Gråterudv. 8, Pb 2340 Strømsø, 3003 Drammen, Norway Art. No. 356825.103, Issue 2.0, 2011 Sep...
  • Page 30: Installation Checklist

    INSTALLATION CHECK LIST System Data Flatpack2 PS System Flatpack2 Power Supply System, type: Article No.: Site, name: Serial No.: Software, version No.: Rectifiers, type & number of: AC Input Voltage, measured: Battery Type: Battery Capacity: Installation carried out by, name:...
  • Page 31 CIRCUIT DISTRIBUTION LIST System Data Flatpack2 PSS, type: Article No.: Site, name: CIRC FUSE TYPE DESCRIPTION FUSE CABLE KNIFE CONTROLLED AMPERE Continue www.eltekvalere.com Headquarters: Eltek Valere Gråterudv. 8, PB 2340 Strømsø, 3003 Drammen, Nor Phone: +47 32 20 32 00...
  • Page 32 CIRCUIT DISTRIBUTION LIST CIRC FUSE TYPE DESCRIPTION FUSE CABLE KNIFE CONTROLLED AMPERE www.eltekvalere.com Headquarters: Eltek Valere Gråterudv. 8, PB 2340 Strømsø, 3003 Drammen, Nor Phone: +47 32 20 32 00 Fax: +47 32 20 32 10...
  • Page 33: Maintenance Procedure

    MAINTENANCE PROCEDURE System Data Flatpack2 PS System Flatpack2 Power Supply System, type: Article No.: Site, name: Serial No.: Software, version No.: Rectifiers, type & number of: AC Input Voltage, measured: Battery Type: Battery Capacity: Maintenance carried out by, name: WARNING: Maintenance work on live equipment is only to be performed by authorized and qualified persons using calibrated instruments of measurement and insulated tools.
  • Page 35: Commissioning Procedure

    Hazard 3. AC input voltage is correct;  Measure and verify 4. Insert all Flatpack2 rectifiers in their original locations in the power shelves  5. The Smartpack2 Master and all rectifier modules are working, LEDs are ON;  Verify ...

This manual is also suitable for:

Sp2

Table of Contents