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Summary of Contents for Eltek Valere HM Series
- Page 1 Installation Manual HM-Series Shelf HM1 and HM23 Mini DC Power Systems Part No. DO600000061 Doc No. 2062060, Issue 8 Published 03-Mar-11...
- Page 2 Information in this document is believed to be accurate as of the date of publication and is subject to change without notice. This document and the information contained herein do not represent either a commitment or any guarantee on the part of Eltek Valere regarding the reliability, fitness, or compatibility of the products and procedures described.
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Page 3: Table Of Contents
Table of Contents Safety and Recommended Practices ............. 5 FCC Compliance Statement ....................6 Product Specifications ..............7 Rectifier Specifications ......................7 Heat Dissipation ........................7 AC Input Requirements ......................8 AC Input Diagrams ........................8 AC Feed Sizing .......................... - Page 4 Troubleshooting ................27 Problems and Solutions...................... 27 Short Circuit and Current Limit ..................27 Revision Table ................29 Installation Manual HM-Series Shelf ~Doc No. 2062060, Issue 8, March 2011...
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Page 5: Safety And Recommended Practices
Voltage) and a maximum continuous current of 0.5 A. Connection and mounting torque requirements are listed in Table 6. Eltek Valere does not recommend shipping the power shelf with rectifiers installed. Rectifiers should be shipped in separate boxes provided by Eltek Valere. -
Page 6: Fcc Compliance Statement
FCC Compliance Statement NOTE: This device complies with Part 15 of Federal Communications Commission (FCC) Rules. Its operation is subject to the following two conditions: 1. This device may not cause harmful interference. 2. This device must accept any interference received, including interference that may cause any undesired operation. -
Page 7: Product Specifications
1. Product Specifications Rectifier Specifications Rectifiers that work in the HM-series power system are listed in Table 1. The input and output voltage ranges and the maximum output current for each model of rectifier are also given. Model # Input Voltage Output Voltage Output Current H0500A1... -
Page 8: Ac Input Requirements
¼”-20 stud by using a ring terminal. A 1” knockout is provided for cable entry into the AC section. This knockout can accept either an AC cord grip provided by Eltek Valere or a conduit. Size the AC breaker and wiring according to specifications in Table 4. - Page 9 connections to the shelf are made via compression-style terminal blocks on the rear of the system (see Figure 8). These terminal blocks can accept a maximum wire size of 10 AWG. The connections should be torqued to 6 in·lb. Size the AC breaker and wiring according to specifications in Table 4.
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Page 10: Ac Feed Sizing
NOTE: Current ratings for this connector inside the US and Canada may not exceed 12A. In Europe current ratings may not exceed 10A. Eltek Valere recommends referring to local and company standards before supplying AC power to these connections. IEC320-C20 Connection The third style of connection is made via rear-accessed IEC320- C20 socket (see Figure 12) rated at 16A or less. - Page 11 Model Minimum Maximum Minimum Terminal AC Feed Number of Input rate AC input recommended Block Rectifier Voltage Current circuit breaker Volts Amps Amps 12A max 16A max 24A max H0500A1 H0500A1 H0750A1 H0750A1 H1000A1 12.6 H1000A1 H1250A1 15.4 Individual H1250A1 H1500A1 10.9 H2000A1...
- Page 12 Number of Model Rated Maximum Minimum AC Feed Rectifiers on Number of Input Input Recommended AC Feed Rectifier Voltage Current Circuit Breaker Volts Amps Amps H0500A1 12.6 H0500A1 H0750A1 18.9 H0750A1 10.9 H1000A1 25.3 H1000A1 14.6 H1250A1 30.9 Dual H1250A1 17.8 H1500A1 21.9...
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Page 13: Dc Output Requirements
DC Output Requirements DC Circuit Drawings Bulk Output Bulk Output Figure 4 - DC Wire Diagram Each system is equipped with two unprotected bulk output connections: one set located on each side of the rear of the shelf. Circuit 1 (Figure 16) can accept only lugs, and Circuit 23 (Figure 17) can accept lugs or bus bars. -
Page 14: Dc Lug Requirements
of voltage loss in a length of wire due to ohmic resistance of the conductor. A DC wire may be sized for either ampacity or voltage drop, depending on loop length and conductor heating. In general, for ampacity considerations, wires of length less than 50 feet are selected, and for voltage drop considerations, wires of length more than 50 feet are selected. -
Page 15: Required Tools
Required Tools The power system is designed to be installed with a minimum number of commonly available tools: 1. #1 cable and #2 Phillips screwdrivers 2. Torque wrench 3. 5/16” and 7/16” box wrenches, sockets, and nut drivers 4. Wire and cable strippers 5. - Page 16 Alarm Connection Figure 5 - Alarm Connection Pin 1 Pin 10 Pin 20 Pin 11 Pin 20 Pin 11 Pin 10 Pin 1 Figure 6 - Alarm Cable Pin-Out (CA312181178) Installation Manual HM-Series Shelf ~Doc No. 2062060, Issue 8, March 2011...
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Page 17: Multiple Shelf Connection
Pin # Wire Color Description Shelf Bias: A regulated 12 V/100 mA bias supply. Referenced to Pin 10. SCL: I C clock line. Referenced to Pin 10. RED/WHT SDA: I C data line. Referenced to Pin 10. Logic Ground: Isolated ground for opto-coupled RED/BLK alarms. -
Page 18: Power System Mounting And Wiring
Torque the mounting hardware according to specifications in Table 6. Brackets (part # BR1923-1U) to mount the system in a 23” rack are available from Eltek Valere. Installation Manual HM-Series Shelf ~Doc No. 2062060, Issue 8, March 2011... -
Page 19: Controller Connections
Mounting brackets Figure 7 - Mounting Brackets NIC controller Controller Connections The power system can work with an NIC-series controller. Install the controller in the controller slot on the extreme left of the system as shown in Figure 7. For more information about installing peripheral connections, see the Controller Installation and Operation manual that is shipped with the controller unit. -
Page 20: Dual Feed
Dual Feed Remove the safety cover from the terminal block shown in Figure 9. Feed AC wires through the hole on the terminal block cover, and connect wires from the AC cord into appropriate positions labeled in Figure 9. Connect the AC ground to GRD first, with a lead that is longer than the AC lines. -
Page 21: Ac Cord Brackets
AC Receptacle 4 AC Receptacle 3 AC Receptacle 2 AC Receptacle 1 Figure 12 - Rear View (IEC320-C20) AC Cord Brackets Optional brackets are available in the mounting kit to secure the IEC320 plugs to the shelf in an individual feed system. Follow these instructions for using the brackets: 1. -
Page 22: Dc Output Connections
Securing bracket Figure 15 - AC Cord Bracket (Terminal Block Connectors) DC Output Connections WARNING: It is very important to verify polarity of all shelf connections, as well as of batteries, before connecting batteries to the shelf. Improper connection can cause the system not to work properly, damage the shelf, and may cause bodily harm. -
Page 23: Dc Ground
Access to alarm and rectifier control signals is accomplished by plugging an alarm cable into a rear-mounted connector as shown in Figure 18. The alarm cable available from Eltek Valere has a part number of CA31212181178. See the section “Alarm and Signal Cable” on page 15 for more information on alarms. - Page 24 Connect the first cable from the output point of the top power shelf to the input point of the next shelf. Repeat this procedure until all shelves are connected in a daisy chain. In addition, a termination cable (CA210082917) must be inserted into the I C input port of the top shelf.
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Page 25: Turn-Up
3. Turn-Up After all input and output connections have been secured and checked, begin turn- up as follows: 1. Activate all input breakers. 2. When input breakers are on, install rectifiers sequentially by sliding each rectifier into position and closing the latch as shown in Figure 22. NOTICE: Rectifier latches must be open for installation. -
Page 26: Replacement Items
4. Replacement Items The controller and rectifiers are designed as modular, field-replaceable units. The following sections outline the procedure to replace these items. NIC-Series Controller The controller is hot swappable and can be removed without affecting operation of the rectifiers. Remove existing controller from the shelf and replace with controller of same type (NIC100x series). - Page 27 5. Troubleshooting Problems and Solutions In case of an alarm from the controller, verify the following (for details, refer to the Controller Installation and Operation manual): 1. All AC and DC connections are secured properly. 2. All rectifiers are installed and seated properly. 3.
- Page 28 Rated Rectifier Voltage shutdown Current Limit Figure 23 - Short Circuit and Current Limit Installation Manual HM-Series Shelf ~Doc No. 2062060, Issue 8, March 2011...
- Page 29 6. Revision Table Revision Release Description 5/13/2004 First release 5/6/2005 Format update; new rectifier models added; dual-feed wiring added; recommended lugs added; photos updated to reflect new shelf design; AC cord bracket added; NIC information added 5/5/2006 Format update; numbered sections;...
- Page 30 Doc No. 2062060, Issue 8 Published 03-Mar-11 www.eltekvalere.com/us Headquarters: Eltek Valere Eltek Valere 1303 E. Arapaho Rd, Richardson, TX. 75081, USA Gråterudv. 8, Pb 2340 Strømsø, 3003 Drammen, Norway Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Phone: +47 32 20 32 00 Fax: +47 32 20 32 10...
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