Troubleshooting - Mile Marker PE5000 Installation & Operator's Manual

Symptom
Motor does not turn on
Motor runs too hot
Motor runs slowly or
without normal power
Motor runs but cable
drum does not turn
Motor runs in one
direction only
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TROUBLESHOOTING

Possible Cause
Safety Switch is OFF
Switch assy not connected properly
Loose battery cable
Connection
Solenoid malfunctioning
Defective Switch assy
Defective motor
Water has entered motor
Long period of operation
Battery runs down
Insufficient current or voltage
Clutch not engaged
Defective or stuck solenoid
Defective switch assy
2121 Blount Road Pompano Beach, FL 33069
Suggested Remedy
Turn Safety Switch to ON position
Insert Switch assy firmly to the connector
Tighten nuts on cable connectors
Tap solenoid to free contact, applying 12 volts
to coil terminal directly. It will make an audible
clicking when activating.
Replace Switch assy
Check for voltage at armature port with switch
pressed. If voltage is present,
replace motor.
Drain and dry. Run in short bursts without load
until completely dry.
Let winch cool down periodically
Recharge battery by running vehicle engine
Clean, tighten or replace the connector
Turn Clutch Gear to IN/ENGAGED position. If
that does not work, ask a qualified technician
to check and repair.
Tap solenoid to free contacts. Repair or replace
solenoid
Replace switch assy
MileMarker.com 1.800.886.8647