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Related Manuals for Mile Marker HISERIES HI9000
Summary of Contents for Mile Marker HISERIES HI9000
- Page 1 HISERIES Installation and Operator’s Manual HI9000 (PN 75-50085C) HI10500 (PN 75-50050C) HI12000 (PN 75-52000C) 2121 BLOUNT ROAD 800.886.8647 TOLL FREE POMPANO BEACH, FL 33069 USA 954.782.0604 USA & INT’L 954.782.0770 WWW.MILEMARKER.COM INFO@MILEMARKER.COM...
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Page 2: Table Of Contents
TABLE OF CONTENTS Safety Warnings & Precautions ........2 Winching Tips & Techniques ........4 Getting Started: Unpacking Your Winch ........6 Winch Mounting ..........6 Attaching Valve Assembly ..........7 Wiring Instructions ............8 Plumbing Connections ..........9 Winch Operation ............11 2-Speed Lever Positions ..........12 Parts List ..............13 Warranty ..............14 2121 BLOUNT ROAD... -
Page 3: Safety Warnings & Precautions
SAFETY WARNINGS 1. Wear leather gloves when handling winch cable. DO NOT handle cable with bare hands as broken wires can cause injuries. 2. When extending winch cable, ensure that at least five wraps of cable remain on drum under load. Serious personal injury or property damage may result. - Page 4 PRECAUTIONS 1. Keeps hands and body away from Fairlead (cable intake slot) when operating. 2. Secure vehicle in position before using winch. 3. Do not exceed winch load weight capacity (see Winch Specifications). 4. Be certain winch is properly bolted to a structure (or vehicle) that can hold the winch load. 5.
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Page 5: Winching Tips & Techniques
Safety Tips • NEVER DISENGAGE CLUTCH LEVER WHEN THERE IS A LOAD ON THE WINCH. Mile Marker electric winches utilize an automatic load holding brake, therefore no adjustment to clutch is needed to maintain load. - Page 6 The cable should be replaced immediately if any sign of burrs or broken strands are evident. A frayed cable with broken strands should be replaced immediately. Always replace the cable with a Mile Marker recommended replacement part. Any substitution must be IDENTICAL in strength, quality, lay and stranding.
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Page 7: Getting Started
3/8 SS nuts (not provided) . When facing grill of truck, position the winch with the hydraulic 2-speed levers to the left (passenger side). The Free/Low lever will be on top. In this position, 4 mounting holes will be on the bottom on any style of Mile Marker winch. -
Page 8: Attaching Valve Assembly
ATTACHING VALVE ASSEMBLY Rotate winch onto its front so that smooth machined area on the winch motor is facing up. Remove rubber plugs from holes in the side of the winch motor. Remove the 2 Motor square-cut 0-rings from rubber plugs and re-seat at the lips of the holes from which they were removed in the motor. -
Page 9: Wiring Instructions
WIRING INSTRUCTIONS Electrical Connections The power source to the solenoid can not be energized until the four-pole quick connector plug is plugged in. Each solenoid has two black wires that are connected to each other at the factory and are grounded. The other black wires will plug into the white and black wires from the hand control connection shown in figure 4. -
Page 10: Plumbing Connections
PLUMBING CONNECTIONS Keep all hoses away from any areas where heat may be considered too extreme (such as exhaust manifold or turbo). Lines cannot be mounted or allowed to rub on any abrasive or vibrating/moving surfaces Installation Procedures 1. REMOVAL OF FACTORY HOSE: Take a clean drain bucket to catch the oil and place under the vehicle. 2. - Page 11 6. CONNECTING THE HOSES: There will be two JIC -6 hoses provided in the kit. One is “S”/60” and the other is “T”/78”. Connect the 78” hose from the power steering pump or hydroboost to the “P” port on the black solenoid block. Connect the 60” hose from the “T” port of the black solenoid block to the steering box.
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Page 12: Winch Operation
WINCH OPERATION General The vehicle’s steering pump is used to power the winch. The engine must be running while operating the winch, as the engine turns the power steering pump which pumps fluid to rotate the winch. The winch will have full pulling capabilities at an engine idle. The winch is operated by an electric activated switching valve. -
Page 13: 2-Speed Lever Positions
2-SPEED WINCH LEVER POSITIONS Page 12... -
Page 14: Parts List
PARTS BREAKDOWN Page 13... -
Page 15: Warranty
Warranty) for the period of two (2) years. (Exclusion from this warranty are cables, the finish, and any condition Mile Marker determines to have been caused by misuse, abnormal use.) The Mile Marker hydraulic motor has a five (5) year warranty. The owner will be responsible for removing the winch and returning it to Mile Marker freight prepaid. - Page 16 2121 BLOUNT ROAD 800.886.8647 TOLL FREE POMPANO BEACH, FL 33069 USA 954.782.0604 USA & INT’L 954.782.0770 WWW.MILEMARKER.COM INFO@MILEMARKER.COM...