Webasto Thermo Top Evo Manual
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Webasto Thermo Top Evo Manual

Parking heater vw golf vii / golf vii sportsvan / passat and skoda superb mqb
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See also: Workshop Manual , Instruction and Installation Manual
K
Water Heater
Thermo Top Evo Parking Heater
Installation Documentation
VW Golf VII / Golf VII Sportsvan / Passat and Skoda Superb
MQB

Validity

Manufacturer
VW
VW
Motorisation
1.2 TSI
1.2 TSI
1.4 TSI
1.4 TSI
1.4 TSI
1.4 TSI
1.6 TDI
1.6 TDI
2.0 TDI
1.6 TDI
1.6 TDI Blue
2.0 TDI Blue
Manufacturer
VW
VW
Motorisation
1.0 TSI
1.0 TSI
1.4 TSI
1.4 TSI
1.6 TDI
1.6 TDI
2.0 TDI
2.0 TDI (BlueMotion) Diesel
Ident. No.: 1325133C_EN
Model
Golf VII
Golf VII Variant
Fuel
Emission
standard
Petrol
Euro 6
Petrol
Euro 6
Petrol
Euro 5
Petrol
Euro 5
Petrol
Euro 5
Petrol
Euro 5
Diesel
Euro 5
Diesel
Euro 5
Diesel
Euro 5
Diesel
Euro 6
Diesel
Euro 6
Diesel
Euro 6
Model
Golf VII
Golf VII Variant
Fuel
Emission
standard
Petrol
Euro 6
Petrol
Euro 6
Petrol
Euro 6
Petrol
Euro 6
Diesel
Euro 6
Diesel
Euro 6
Diesel
Euro 6
Euro 6
Status: 09.06.2017
E
1
00 0258
Type
Model year
AU
from 2013 up to 2016 e1 * 2007 / 46 * 0623 * ...
AUV
from 2013 up to 2016 e1 * 2007 / 46 * 0627 * ...
Transmission
Output in kW
type
5-speed SG
63
6-speed SG
77
DSG
90
6-speed SG
90
6-speed SG
103
DSG
103
5-speed SG
77
6-speed SG
81
DSG
110
6-speed SG
81
6-speed SG
81
DSG
110
Type
Model year
AU
from 2017
AU
from 2017
Transmission
Output in kW
type
DSG
85
6-speed SG
85
6-speed SG
110
DSG
110
6-speed SG
85
DSG
85
6-speed SG
110
DSG
110
EG BE No. / ABE
Displacement in
Engine code
cm³
1197
CJZB
1197
CJZA
1395
CMBA / CUKA
1395
CMBA / CXSA
1395
CHPA
1395
CPTA
1598
CLHA
1598
CRKB
1968
CRBC
1598
DDYA
1598
CRKB
1968
CRBC
EG BE No. / ABE
e1 * 2007 / 46 * 0623 * ...
e1 * 2007 / 46 * 0627 * ...
Displacement in
Engine code
cm³
999
CHZD
999
CHZC
1395
CZEA
1395
CZDA
1598
DDYA
1598
DDYA
1968
DCYA
1968
CRLB
© Webasto Thermo & Comfort SE

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Summary of Contents for Webasto Thermo Top Evo

  • Page 1: Validity

    Water Heater Thermo Top Evo Parking Heater 00 0258 Installation Documentation VW Golf VII / Golf VII Sportsvan / Passat and Skoda Superb Validity Manufacturer Model Type Model year EG BE No. / ABE Golf VII from 2013 up to 2016 e1 * 2007 / 46 * 0623 * ...
  • Page 2 Passenger compartment monitoring (can be turned off) Xenon / headlight washer system LED main headlights Passenger compartment monitoring Not verified: 4Motion Heavy-duty running gear incl. stoneguard Exclusion: approx. 7 hours Total installation time: Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 3 LED headlight Headlight washer system (diesel only) Climatic Not verified: Passenger compartment monitoring Headlight washer system (petrol only) Rough road package 4Motion Exclusion: approx. 7.5 hours Total installation time: Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 4 Verified equipment variants: Climatronic Multi-zone Climatronic Front fog lights Start - Stop Xenon headlights Turning light Headlight washer system Climatic Not verified: Passenger compartment monitoring approx. 7.5 hours Total installation time: Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 5: Table Of Contents

    Climatic and Climatronic 1325085_ Additional kit ‘Webasto Comfort’ for A/C control of VW / Skoda / Seat MQB with Climatronic 1325012_ In case of Telestart, heater control, as well as indicator lamp in consultation with end customer In accordance with price list...

  • Page 6: Information On Operating And Installation Instructions

    Operation the requirements of this Annex. To ensure safe operation, we recommend having the heater checked every two years by an authorised Webasto dealer, especially when used over a long period and/or un- 2.2. Positioning of heater der extreme environmental conditions.

  • Page 7: Information On Validity

    • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Deep-hole marker • Webasto Thermo Test Diagnosis with current software Dimensions • All dimensions are in mm. Tightening torque values • Tighten bolt connections in accordance with manufacturer's instructions or in accordance with state-of-the-art-technology.

  • Page 8: Preliminary Work For Golf Vii / Golf Vii Sportsvan

    • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) visibly in the appropriate place in the engine compart- ment. Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 9: Preliminary Work For Superb

    • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) visibly in the appropriate place in the engine compart- ment. Heater Assembly Installation Location All vehicles 1 Heater assembly Installation location Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 10: Preparing Electrical System

    2 Fuse holder retaining plate 3 Perforated bracket Premount- ing engine compart- ment fuse holder 1 Drill out existing hole to 9 mm dia., riv- et nut Installing rivet nut Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 11 1 Earth wire on original vehicle earth point 2 M6x20 bolt, spring lockwasher, large diameter washer 3 Fuses F1-2 Installing engine com- partment fuse holder Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 12: Electrical System

    1 Positive wire on positive distributor Route heater wiring harnesses and heater con- 2 Wiring harnesses in original vehicle line trol through protective rubber plug 1 to the pas- duct senger compartment. Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 13: Air-Conditioning Control

    Air-Conditioning Control Integrate the A/C control as explained in the separate installation documentation: Installation documentation ‘Webasto Standard’ for A/C control of VW / Skoda / Seat MQB with Cli- matic and Climatronic Installation documentation ‘Webasto Comfort’ for A/C control of VW / Skoda / Seat MQB with Cli-...
  • Page 14 Fasten temperature sensor 1 with double- sided adhesive tape. Installing temperature sensor ThermoCall Option Fasten receiver 1 with double-sided adhe- sive tape. Installing receiver 1 Aerial (optional) Installing aerial Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 15: Heater Control Elements For Sportsvan

    1 Installation frame Installing MultiControl Remote Option (Telestart) 1 M5x16 bolt, large diameter washer, nut, existing hole 2 Receiver 3 Bracket of receiver Installing receiver 1 Aerial Installing aerial Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 16: Passat/ Superb Heater Controls

    2 2.5 mm dia. hole, 5.5x9.5 mm self- tapping screw Installing receiver 1 Aerial Installing aerial Passat/ Superb Heater Controls 1 MultiControl CAR 2 Telestart / ThermoCall receiver 3 Telestart / ThermoCall aerial Installation overview Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 17 MultiControl CAR Option Superb 1 Installation frame Installing Multi- Control CAR Remote Option (Telestart) Passat / Superb Fasten receiver 1 with double-sided adhe- sive tape. Installing receiver 1 Aerial Installing aerial Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 18 Fasten temperature sensor 1 with cable tie. Installing temperature sensor ThermoCall Option Passat / Superb 1 Receiver Removing lugs Fasten receiver 1 with double-sided adhe- sive tape. Installing receiver 1 Aerial (optional) Installing aerial Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 19: Preparing Installation Location

    1, route as shown and secure using edge clip cable tie 2. Aligning wiring har- ness Passat / Superb Detach retaining clip 1 with original vehicle wiring harness. Aligning wiring har- ness Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 20: Installing Heater Assembly

    1 5mm spacer on original vehicle stud bolt [2x] Aligning wiring har- ness Installing Heater Assembly 1 Connect heater outlet 2 Connect heater inlet 3 Fuel line Heater as- sembly Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 21 1 Original vehicle stud bolt, M8 flanged nut [2x each] 2 Bracket Installing heater 1 Stud bolt of bracket, large diameter washer, M8 flanged nut Installing heater Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 22 2 and bolts of horn bracket at position 1, correct if necessary. ≥ 10 mm Aligning exhaust pipe Ensure sufficient distance from neigh- bouring vehicle components, correct if necessary. ≥ 10 mm Checking distances Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 23: Fuel

    (900mm long) 2, route in wheel well as shown and secure using self-adhesive Routing foam [2x] 4. lines Degrease beforehand areas to be glued at position 4 [2x]. 3 Cable tie Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 24: Version

    1 M6x25 bolt, flanged nut 2 Support angle bracket 3 Hose section, 10mm dia. [2x each] 4 Perforated bracket 5 Metering pump mount 6 Metering pump Premount- ing meter- ing pump Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 25 Connect- ing meter- ing pump Version 2 1 Detach retaining clip from hole (if present) 2 Remove cover cap (will be remounted later) Preparing installation location of metering pump Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 26 Route original vehicle wiring harness 1 as shown. 2 M6 flanged nut Installing metering pump Connector X7 Complet- ing meter- ing pump connector Pin assignment is not relevant. Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 27: Fuelfix Installation For Tsi

    1 Fuel tank sending unit version 1 2 Position template with outer dia. Copying = 22mm at the markings. hole pat- 3 Hole pattern tern, drilling 4 Hole made with provided drill hole Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 28 Work steps F4 and F5. Bend FuelFix 2 according to template and cut to length. Insert into hole 1. Inserting FuelFix ~30° Work step F5. Inserting FuelFix Inserting FuelFix Inserting FuelFix Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 29 F 7.1. F 7.3. F 7.4. - max F 7.2. Installing <1... 0 mm F 7.5. FuelFix 0 mm 90° F 7.6. Work step F8. Ensuring firm seating of FuelFix Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 30: Fuelfix Installation For Golf Vii/ Golf Vii Sportsvan Tdi

    2 Position 19mm dia. drilling template as shown 3 2mm dia. centre hole Copying hole pat- tern, drilling hole Work step F3. 1 Hole made with provided drill Hole for FuelFix Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 31 Work steps F4 and F5. Bend FuelFix 1 according to template and cut to length. Insert into hole 2 . Inserting FuelFix Work step F5. Inserting FuelFix Inserting FuelFix Inserting FuelFix Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 32 F 7.1. F 7.3. F 7.4. - max F 7.2. Installing <1... 0 mm FuelFix F 7.5. 0 mm 90° F 7.6. Work step F8. Ensuring firm seating of FuelFix Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 33: Fuelfix Installation For Passat/Superb Tdi Front-Wheel Drive

    1 Fuel tank sending unit 2 Position 19mm dia. drilling template as shown 3 2mm dia. centre hole Copying hole pattern Work step F3. 1 Hole made with provided drill Hole for FuelFix Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 34 Insert into hole 2 . Inserting FuelFix Work step F5. Inserting FuelFix Inserting FuelFix Work steps F5.3 and F5.4. Align FuelFix 1 as shown. Aligning FuelFix Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 35 <1... 0 mm F 7.5. FuelFix 0 mm 90° F 7.6. Work step F8. Ensuring firm seating of FuelFix 1 Cable tie as tension relief 2 Fuel line Securing fuel line Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 36: Installing Fuelfix For Superb Tdi 4X4

    1 Hole made with provided drill Hole for FuelFix Work steps F4 and F5. Bend FuelFix 1 according to template and cut to length. Insert into hole 2 . ~70° Inserting FuelFix Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 37 VW Golf VII / Golf VII Sportsvan / Passat and Skoda Superb Work step F5. Inserting FuelFix Inserting FuelFix Inserting FuelFix Work steps F5.3 and F5.4. Align FuelFix 1 as shown. Aligning FuelFix Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 38 F 7.5. FuelFix 0 mm 90° F 7.6. Work step F8. Ensuring firm seating of FuelFix 1 Cable tie as tension relief [2x] 2 Fuel line Securing fuel line Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 39: Slide 10 Mm Dia. Corrugated Tube 1 Onto

    Check that they have freedom of movement. Connect- ing meter- 2 Cable tie as tension relief ing pump 3 FuelFix fuel line, 10mm dia. clamp [2x] Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 40: Tsi Coolant Circuit

    All spring clips without a specific designation = 25 mm dia. All connecting pipes = 18x18 mm dia. 1 = Original vehicle spring clip 2 = Black (sw) rubber isolator only for Passat and Superb! Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 41 Installing spacer nut Golf VII / Golf VII Sportsvan, Version 1 Remove engine outlet / heat exchanger in- let hose 1 . Spring clips will be reused! Cutting point Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 42 Golf VII / Golf VII Sportsvan, Version 2 Remove engine outlet / heat exchanger in- let hose 1 . Spring clips will be reused! Cutting point Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 43 3 Original vehicle spring clip Connect- ing engine outlet Passat / Superb Remove engine outlet / heat exchanger in- let hose 1 . Spring clips will be reused! Cutting point Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 44 All vehicles Slide one 600mm long heat protection hose each onto hoses A and F . 1 Twistable spacer bracket [2x] Routing on 2 Hose of heat exchanger outlet firewall Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 45 3 38 mm dia. rubber-coated p-clamp 4 Tighten bolt Connecting heater Align hoses and spring clips as shown. Ensure sufficient distance from neighbour- ing components, correct if necessary. Aligning hoses and spring clips Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 46: Coolant Circuit For Tdi Front-Wheel Drive

    All spring clips without a specific designation = 25 mm dia. All connecting pipes = 18x18 mm dia. 1 = EGR! 2 = Original vehicle spring clip 3 = Original vehicle hose Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 47 1 M6x30 spacer nut, original vehicle stud bolt Installing spacer nut Remove hose from engine outlet / EGR in- let 2 . Spring clips 1 will be reused. Cutting point Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 48 1 48 mm dia. rubber-coated p-clamp 2 M6x20 bolt, spring lockwasher Fastening on firewall 1 38 mm dia. rubber-coated p-clamp 2 M6x20 bolt, flanged nut 3 Perforated bracket Routing on frame side member Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 49 Align hoses and spring clips as shown. Ensure sufficient distance from neighbour- ing components, correct if necessary. 1 M6x20 bolt 2 38 mm dia. rubber-coated p-clamp Connecting heater Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 50: Coolant Circuit For Superb 2.0 Tdi 4X4 And 1.6 Tdi

    Ø 27 All spring clips without a specific designation = 25 mm dia. All connecting pipes without a specific designation = 18x18 mm dia. 1 = Original vehicle spring clip Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 51 Remove hose section on engine outlet 2 . The spring clip of the engine outlet connection piece will be reused! Cutting 1 Heat exchanger inlet hose section point Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 52 1 Heat exchanger inlet hose section 2 Original vehicle spring clip Connect- ing engine outlet / heat exchanger inlet 1 48 mm dia. rubber-coated p-clamp 2 M6x20 bolt, spring lockwasher Fastening on firewall Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...
  • Page 53 Align hoses and spring clips as shown. Ensure sufficient distance from neighbour- ing components, correct if necessary. 1 M6x20 bolt 2 38 mm dia. rubber-coated p-clamp Connecting heater Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 54: Final Work

    • For initial startup and function check, please see installation instructions. • If the fan function or A/C control panel settings need to be checked, see the installation documentation in the additional kit ‘Webasto Standard’ or ‘Webasto Comfort’ A/C con- trol, section ‘Final Work’.

  • Page 55: Fuelfix Template For Tsi

    Compare size of printout with dimension lines. Allowed tolerance a maximum of 2%. Set the printer settings to ‘no margin’ or ‘minimise mar- gins’ and 100% of the normal size. 100mm Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 56: Fuelfix Template For Tdi Golf Vii/ Sportsvan/ Superb 4X4

    Compare size of printout with dimension lines. Allowed tolerance a maximum of 2%. Set the printer settings to ‘no margin’ or ‘minimise mar- gins’ and 100% of the normal size. 100mm Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

  • Page 57: Fuelfix Template For Tdi Passat/ Superb Front-Wheel Drive

    Compare size of printout with dimension lines. Allowed tolerance a maximum of 2%. Set the printer settings to ‘no margin’ or ‘minimise mar- gins’ and 100% of the normal size. 100mm Ident. No.: 1325133C_EN Status: 09.06.2017 © Webasto Thermo & Comfort SE...

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