Webasto Thermo Top Evo Installation Documentation
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Webasto Thermo Top Evo Installation Documentation

Parking heater for citroen c4 picasso from model year 2013
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Water Heater
Thermo Top Evo Parking Heater
Installation Documentation
Citroen C4 Picasso

Validity

Manufacturer
Citroen
Motorisation
Fuel
1.6 THP
Petrol
1.6 VTi
Petrol
1.6 HDi
Diesel
1.6 HDi
Diesel
2.0 HDi
Diesel
SG = Manual transmission
AG = Automatic transmission
From Model Year 2013
Left-hand drive vehicle
Verified equipment variants: Automatic air-conditioning
Not verified:
Total installation time:
Ident. No.: 1321285E_EN
00 0258
Model
C4 Picasso
Transmission type Output in kW
6-speed SG
6-speed SG
6-speed SG
6-speed AG
6-speed SG
Front fog lights
Start-Stop
Manual air-conditioning
Passenger compartment monitoring
Xenon
Headlight washer system
approx. 10.5 hours
Status: 30.04.2014
E
1
Type
EG-BE No. / ABE
B78
e2 * 2007 / 46 * 0356 * ...
Displacement in cm³ Engine code
115
1598
88
1598
85
1560
68
1560
110
1997
5FV8
5FS0
9HC8
9HP8
AH01
© Webasto Thermo & Comfort SE

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Summary of Contents for Webasto Thermo Top Evo

  • Page 1: Validity

    Water Heater Thermo Top Evo Parking Heater 00 0258 Installation Documentation Citroen C4 Picasso Validity Manufacturer Model Type EG-BE No. / ABE Citroen C4 Picasso e2 * 2007 / 46 * 0356 * ... Motorisation Fuel Transmission type Output in kW Displacement in cm³...

  • Page 2: Table Of Contents

    Digital Timer Remote Option (Telestart) Remote Option (Thermo Call) Necessary Components Basic delivery scope of Thermo Top Evo based on price list • Installation kit for Citroen C4 Picasso 2013 Petrol and Diesel: 1321284C • Heater control in accordance with price list and upon consultation with end customer •...

  • Page 3: Information On Operating And Installation Instructions

    1.7.1. A clearly visible operation indicator in the operator's field of view shall in- certified in a Webasto training course. NEVER try to install or repair We- form when the combustion heater is switched on or off. basto heating or cooling systems if you have not completed a Webasto...

  • Page 4: Information On Validity

    • Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Webasto Thermo Test Diagnosis with current software Dimensions • All dimensions in mm. Tightening torque values •...

  • Page 5: Preliminary Work

    • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) in the appropriate place in the engine compartment. Heater Installation Location 1 Heater Installation location Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 6: Preparing Electrical System

    0,5² 4² Check the PWM Gateway settings when starting up the heater and adjust if necessary. Settings: Duty cycle: 70% Preparing Frequency: 400Hz PWM Gate- Function: Low-side KL 15 Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 7 PWM 0,5² Gateway 0,75² 0,75² 0,5² 1 Angle bracket 2 Retaining plate of fuse holder 3 M5x16 bolt, large diameter washer [2x], Preparing fuse holder of engine compart- ment Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 8: Electrical System

    Fuse holder of engine compartment 1 Earth wire on original vehicle earth support 1 Angle bracket point 2 M6x20 bolt, large diameter washer [2x], flanged nut 3 F1-2 fuses Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 9: Fan Controller

    6-pin connector 8080 Settings of PWM Gateway: 40V NR 40-pin connector 8080 Duty cycle: 70% 8080 A/C control unit Frequency: 400Hz Cutting point Function: Low-side Wiring colours may vary. Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 10: Glove Compartment Removal Instructions

    Glove Compartment Removal Instructions Fastening points ( ) 1 Lateral trim Removing trim Fastening points ( ) 1 Lateral trim compartment centre console Detaching trim Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 11 Citroen C4 Picasso 1 Original vehicle bolt Removing bolt 1 Original vehicle bolt Removing bolt 1 Original vehicle bolt [3x] Removing bolts 1 Original vehicle bolt Removing bolt Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 12 2 Orange (or) wire of A/C control unit 6V NR/3 Connec- 3 Orange (or) wire of BSI 16V VE/16 tion of K2 Green (gn) wire from K2/87 relay Green (gn) wire from K2/30 Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 13: Digital Timer

    Place bracket 2 with receiver 3 from the in- side on vehicle body and copy hole pattern at position 1 . Installing 1 Hole 5.5mm dia.; M5x16 bolt, flanged nut receiver 1 Antenna Installing antenna Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 14: Remote Option (Thermo Call)

    Fasten temperature sensor 1 with adhesive tape. Installing tempera- ture sensor Remote Option (Thermo Call) Fasten receiver with adhesive tape. 1 Instrument panel trim on driver's side Installing receiver 1 Antenna Installing antenna Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 15: Preparing Installation Location

    1 Drill out hole to 9.1mm dia.; rivet nut for horn bracket Installing rivet nut 1 Horn bracket 2 M6x20 bolt, spring lockwasher, large di- ameter washer Installing horn Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 16 7 mm dia. hole at position 2 is only used for the hose fastening for 1.6 Petrol and 1.6 Die- sel vehicles. 1 9.1mm dia. hole; M6 rivet nut [2x each] Inserting M6 rivet nut Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 17 1 Original vehicle stud bolt, original vehicle 2 Perforated bracket Installing exhaust si- lencer 1 Wiring harness of circulating pump 2 Circulating pump 3 Circulating pump mounting Premount- ing circu- lating pump Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 18: Preparing Heater

    Align bracket and tighten als premounted bracket bolts. Preparing Heater 1 Water connection piece, sealing ring [2x each] 2 5x15 self-tapping bolt, retaining plate of water connection pieces Installing water con- nection pieces Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 19 1 50 mm long heat shrink plastic tubing [4x] Preparing hoses All spring clips = 25 mm dia. 1 90°, 18x18mm connecting pipe Premount- ing hoses Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 20 1 90°, 18x18mm connecting pipe Premount- ing hoses All vehicles 1 Combustion air pipe 2 Fuel line 3 Hose section, 10mm dia.clamp [2x] Premount- ing com- bustion air pipe and fuel line Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 21: Installing Heater

    1 Tighten 5x13 self-tapping bolt [4x] (the 2 front bolts are covered) Mounting heater 1 Wiring harness of circulating pump 2 Wiring harness of heater [2x] Installing wiring har- nesses Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 22: Combustion Air

    Vehicle without retaining bracket and stud bolts 1 Combustion air pipe 2 M5x16 bolt, large diameter washer, origi- nal vehicle hole, clamp 51mm dia., flang- Mounting ed nut silencer 3 Silencer Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 23: Exhaust Gas

    1 Hose clamp [2x] exhaust 2 Exhaust pipe pipe Ensure sufficient distance to neighbouring components; correct if necessary. 1 Exhaust end section 2 Hose clamp Installing exhaust end section Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 24: Coolant Circuit Petrol

    The connection should be "inline" based on the following diagram: Hose rout- ing dia- gram All spring clips = 25 mm dia. All connecting pipes = 18x18 mm dia. Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 25 2 Cutting point 3 Hose section of engine outlet Cutting point 1 Hose of heat exchanger inlet Premount- ing hose D 1 Hose of engine outlet Premount- ing hose A Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 26 C and D . Connect- ing heater 1 M6x16 bolt, large diameter washer, flanged nut 2 23x23 lockable hose bracket 3 38 mm dia. rubber-coated p-clamp Routing in engine compart- ment Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 27 Remove original vehicle vacuum line bracket 3 at position 2 and discard. 1 Vacuum line 2 Original vehicle stud bolt, flanged nut 4 Perforated bracket Installing 5 Close clip-type cable tie perforated bracket Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 28 Routing in engine compart- ment Align hoses. Ensure sufficient distance to neighbouring components; correct if neces- sary. 1 9x23 hose bracket rotatable 2 Original vehicle coupling line Installing hose bracket Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 29: Coolant Circuit 1.6 Diesel

    The connection should be "inline" based on the following diagram: Hose rout- ing dia- gram All spring clips = 25 mm dia. All connecting pipes = 18x18 mm dia. Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 30 2 Cutting point 3 Hose section of engine outlet Cutting point 1 Hose of heat exchanger inlet Premount- ing hose D 1 Hose of engine outlet Premount- ing hose A Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 31 Connect hose A to circulating pump. Connect hoses C and D . Connect- ing heater 1 M6x16 bolt, large diameter washer, flanged nut 2 38 mm dia. rubber-coated p-clamp Routing in engine compart- ment Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 32 2 Coupling piece on engine outlet connec- tion piece Connect- ing engine outlet Drill out perforated bracket 3 at position 2 to 8.5mm dia. 1 Clip-type cable tie Preparing perforated bracket Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 33 (min. 20mm), correct if necessary. Aligning hoses Align hoses. Ensure sufficient distance to neighbouring components; correct if neces- sary. 1 9x23 hose bracket rotatable 2 Original vehicle coupling line Installing hose bracket Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 34: Cooland Circuit 2.0 Diesel

    The connection should be "inline" based on the following diagram: Hose rout- ing dia- gram All spring clips = 25 mm dia. All connecting pipes = 18x18 mm dia. Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 35 3 38 mm dia. rubber-coated p-clamp, pre- formed Premount- ing rubber- coated p- clamp Remove clip 1 and discard. Twist tab at posi- tion 2 by 90° Preparing installation location Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 36 Route hose G through rubber-coated p- clamps 1 [2x]. Connect- ing heat ex- changer inlet 1 Hose engine outlet with coupling piece on engine outlet connection piece 2 Cable tie Connect- ing engine outlet Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 37 Connect hose C to circulating pump. Connect hose E and F (hose E through hose D hid- den). Align hoses. Ensure sufficient distance to neighbouring components; correct if neces- sary. Connect- ing heater Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 38: Fuel

    10mm dia. corrugated tube 1 and route in engine compartment. Routing lines 1 Fuel line and wiring harness of metering pump in 10mm dia. corrugated tube Routing lines Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 39 10mm dia. corrugated tube 1 along original vehicle lines to installation loca- tion of metering pump. Routing lines 1 Perforated bracket 2 Drill out 8.5 mm dia. hole Preparing perforated bracket 20° Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 40 Pin assignment is not relevant. 1 Hose section, 10mm dia.clamp [2x] 2 Fuel line of heater 3 Wiring harness of metering pump, con- nector X7 mounted Connect- ing meter- ing pump Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 41 Remove fuel-tank sending unit 1 in accord- ance with the manufacturer's instructions. Place large diameter washer with outer dia. = 21.6mm 2 on the markings. Fuel ex- traction 3 Copy hole pattern, 6mm dia. hole Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 42 = 21.6mm 2 on the markings. Fuel ex- traction 3 Copy hole pattern, 6mm dia. hole Shape fuel standpipe 1 according to template and cut it to length. Installing fuel stand- pipe Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 43 Check the position of the components; adjust if necessary. Check that they have freedom of movement. Connect- 1 Fuel line of fuel standpipe ing meter- 2 Hose section, 10mm dia.clamp [2x] ing pump Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 44: Final Work

    3 Exhaust end fastener Mounting exhaust end fasten- Mount exhaust end section 1 according to work steps 6 - 8 of the installation instruc- tions. Installing exhaust end section Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...
  • Page 45 • Place the "Switch off parking heater before refuelling" caution label in the area of the filler neck. • For initial startup and function check, please see installation instructions. Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 46: Template For Petrol Fuel Standpipe

    Compare size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimise mar- gins” and 100% of the normal size. 100mm Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 47: Template For Diesel Fuel Standpipe

    Compare size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimise mar- gins” and 100% of the normal size. 100mm Ident. No.: 1321285E_EN Status: 30.04.2014 © Webasto Thermo & Comfort SE...

  • Page 48: Operating Instructions For End Customer

    Citroen C4 Picasso Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

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