Webasto thermo top evo Installation Documentation
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Webasto thermo top evo Installation Documentation

Parking heater
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Download this manual See also: Workshop Manual, Installation Documentation
Water Heater
Thermo Top Evo Parking Heater
Installation Documentation
Citroen Berlingo

Validity

Manufacturer
Citroen
Motorisation
Fuel
1.6
Diesel (HDI 90)
1.6
Diesel (eHDI 90)
SG = Manual transmission
EGS 6 = Electronically controlled 6-gear transmission
from Model Year 2012
Left-hand drive vehicle
verified equipment vari-
ants:
not verified:
Total installation time:
Ident. No.: 1318865A_EN
00 0258
Model
Berlingo
Transmis-
sion type
5-gear manual
transmission
EGS 6
Manual / automatic air-conditioning system
Front fog light
Passenger compartment monitoring
Headlight washer system
approx. 8 hours
Status: 31.10.2012
E
1
Type
EG-BE No./ABE
7
e2 * 2001 / 116 * 0366 * ...
Output in kW
Displacement in
cm³
68
1560
68
1560
Engine code
9HP
9HP
© Webasto Thermo & Comfort SE

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Summary of Contents for Webasto thermo top evo

  • Page 1: Validity

    Water Heater Thermo Top Evo Parking Heater 00 0258 Installation Documentation Citroen Berlingo Validity Manufacturer Model Type EG-BE No./ABE Citroen Berlingo e2 * 2001 / 116 * 0366 * ... Motorisation Fuel Transmis- Output in kW Displacement in Engine code sion type cm³...

  • Page 2: Table Of Contents

    Digital Timer Remote Option (Telestart) Necessary Components • Basic delivery scope Thermo Top Evo in accordance with price list • Installation kit for Citroen Berlingo 2012 Diesel: 1318864A • To be ordered additionally in case of automatic air-conditioning: Additional kit AAC Citroen Berlingo 1.6 eHDI: 1318866A •...

  • Page 3: Information On Operating And Installation Instructions

    Installation and repair may ONLY be carried out by persons trained and VEHICLE INSTALLATION REQUIREMENTS certified in a Webasto training course. NEVER try to install or repair We- 2.1. Scope basto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you 2.1.1.

  • Page 4: Information On Validity

    • Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Webasto Thermo Test Diagnosis with current software Dimensions • All dimensions in mm Tightening torque values •...

  • Page 5: Preliminary Work

    • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) in the appropriate place in the engine compartment. Heater Installation Location 1 Heater Installation location Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 6: Preparing Electrical System

    1 Fuse holder of passenger compartment Red (rt) 4² wire of K1/87a Black (sw) 4² wire of K1/30 Green/white (gn/ws) wire of K1/86 Preparing fuse holder of passen- ger com- partment Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 7 Complete connector of metering pump after routing. Pin assignment is not relevant. 1 Connector housing Disman- 2 Lock tling con- 3 Blue/brown (bl/br) wires nector 4 Coding 5 Timer lock Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 8: Electrical System

    1 5.5 mm dia. hole; M5x16 bolt, washer [2x], 1 Cable grommet of bonnet bowden cable retaining plate of fuse holder, nut 2 Wiring harnesses of heater, heater control 2 F1-2 fuses Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 9: Fan Controller For Manual Air-Conditioning

    Legend Heater control 6-pin connector blue Fan relay Fuse white Additional relay brown 20A fuse 30A fuse 1A fuse 25 A fuse Cutting point Wiring colours may vary. Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 10: Heater

    Produce connections as shown in wir- ing diagram. 1 Blue (bl) wire of fan switch 3 Blue (bl) wire of 5-pin connector, Pin 1 Connect- Blue (bl) wire of K2/87a ing resis- tor group Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 11 1 Green/yellow (gn/ge) wire of earth wire 2 Green/yellow (gn/ge) wire of 6-pin con- nector A Connect- Black (sw) wire of K2/87 ing fan Brown (br) wire of K2/30 switch Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 12: Fan Controller For Automatic Air-Conditioning

    30A fuse grey 1A fuse 25 A fuse IPCU Pulse width modulator IPCU adjustment values: Duty cycle: 33% Frequency: 1000Hz Voltage: Cutting point Function: High-side Wiring colours may vary. Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 13 1 Socket of IPCU covered (installed behind original vehicle strut) 2 M5x16 bolt, large diameter washer, Installing flanged nut IPCU sock- 1 Original vehicle bolt Brown (br) wire of IPCU/85, cable lug IPCU earth connection Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 14 2 Orange (or) wire of connector B, Pin 2 Connec- 3 Orange (or) wire of GR tion to fan Red (rt) wire of K1/87a module Black (sw) wire of K1/30 Yellow (ge) wire of IPCU/15 Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 15: Digital Timer

    Fasten receiver 1 with double-sided adhesive tape. Installing receiver 1 Antenna Installing antenna Temperature sensor for HTM100 only 1 Fasten temperature sensor with adhe- sive tape Installing tempera- ture sensor Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 16: Preparing Installation Location

    1 M6x20 bolt, existing threaded hole 2 Copy hole pattern 3 Mount retaining plate with bracket loosely Copying hole pat- tern 1 Copy hole pattern [2x] Copying hole pat- tern Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 17 1 Bracket of air intake pipe 3 12 mm dia. hole Preparing bracket of air intake pipe 1 Retaining plate with bracket 2 M6x20 bolt, flanged nut Installing bracket Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 18: Preparing Heater

    2 5x15 self-tapping bolt, retaining plate of water connection pieces Installing water con- nection pieces Tap threads with 5x13 self-tapping screws 1 [4x] and install loosely (turn max. 3 threads). Premount- ing bolts loosely Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 19 3 90° 18x18 connecting pipe, 25 mm dia. spring clip Premount- ing hoses Discard section X . 1 Combustion air pipe a = 260 Cutting combus- tion air pipe to length Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 20 2 90° moulded hose, 10 mm dia. clamp [2x] 3 Fuel line Premount- ing heater Images show vehicle with EGS 6. 1 Tighten 5x13 self-tapping bolt [2x] Installing heater 1 Tighten 5x13 self-tapping bolt [2x] Installing heater Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 21: Combustion Air

    Citroen Berlingo Combustion Air 1 Combustion air pipe 2 Cable tie [2x each] 3 Silencer 4 ABS bracket Installing silencer Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 22: Fuel

    8mm dia. hole at position 3 in original vehicle sealing 2 . 1 Original vehicle line duct 4 Fuel line, metering pump wiring harness Installing lines Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 23 1 Wiring harness of metering pump, con- nector mounted 2 Fuel line of heater 3 Hose section, 10 mm dia. clamp [2x] Connect- ing meter- ing pump Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 24 Check that they have freedom of movement. 1 180° moulded hose, 10 mm dia. clamp [2x] 2 Fuel line of fuel standpipe Connect- ing meter- ing pump Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 25: Coolant Circuit

    The connection should be "inline" based on the following diagram: Hose rout- ing dia- gram All spring clips = 25 mm dia. 1 = Black (sw) rubber isolator All connecting pipes = 18x18 mm dia. Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 26 3 Circulating pump mounting Mounting circulating pump 1 Wiring harness of circulating pump 2 Wiring harness of heater [2x] 3 Cable tie Mounting wiring har- nesses Connect- ing heater outlet Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 27 1 Slide on black (sw) rubber isolator and align 2 Cable tie [2x] Routing in engine compart- ment 1 Hose on heat exchanger inlet Connect- ing heat ex- changer inlet Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 28 1 Slide on black (sw) rubber isolator and align Connect- ing circu- lating pump Align hoses. Ensure sufficient distance from neighbouring components. 1 Hose bracket Mounting hose bracket Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 29: Exhaust Gas

    20° 1 Perforated bracket Angling down per- forated bracket of silencer 90° 100° 1 7 mm dia. hole [2x] Holes in cross member Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...
  • Page 30 Ensure sufficient distance to neighbouring components; correct if necessary. 1 Exhaust end section 2 M6x20 bolt, p-clamp, flanged nut 3 Perforated bracket Mounting 4 M6x20 bolt, flanged nut end section 5 Hose clamp Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 31: Final Work

    Align exhaust end section 2 centrally in the recess of underride protection 1. Aligning end section Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 1318865A_EN Status: 31.10.2012 © Webasto Thermo & Comfort SE...

  • Page 32: Operating Instructions For Manual Air-Conditioning

    Citroen Berlingo Operating Instructions for Manual Air-Conditioning Please remove this page in case of manual air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx.

  • Page 33: Operating Instructions Automatic Air-Conditioning

    Citroen Berlingo Operating Instructions Automatic Air-Conditioning Please remove this page in case of automatic air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx.

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