Webasto Thermo Top Evo Installation Documentation
Parking heater for ford focus / c-max / grand c-max
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Also See for Thermo Top Evo:
- User manual ,
- Installation documentation (64 pages) ,
- Manual (57 pages)
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Water Heater
Thermo Top Evo Parking Heater
Installation documentation
Ford Focus / C-Max / Grand C-Max
Validity
Manufacturer
Ford
Ford
Ford
Ford Focus
Motorisation
Fuel
1.6 TDCi
Diesel
1.6 TDCi
Diesel
Ford C-Max / Grand C-Max
Motorisation
Fuel
1.6 TDCi
Diesel
1.6 TDCi
Diesel
SG = manual transmission
From Model Year 2011
Left-hand drive vehicle
Verified equipment vari-
ants:
Not verified:
Total installation time:
Ident. No.: 1316981C_EN
00 0258
Model
C-Max
Grand C-Max
Focus
Transmission type Output in kW
SG
SG
Transmission type Output in kW
SG
SG
Manual air-conditioning (Focus only) / Automatic air-conditioning
Headlight washer system
automatic Start-Stop system
Passenger compartment monitoring
Automatic transmission
approx. 8 hours
e1
Type
EG-BE-No. / ABE
DXA
e13 * 2007 / 46 * 1103 * ...
DXA
e13 * 2007 / 46 * 1103 * ...
DYB
e13 * 2007 / 46 * 1138 * ...
Displacement in
cm³
70
1560
85
1560
Displacement in
cm³
70
1560
85
1560
Status: 04.09.2012
Feel the Drive
Engine code
T3
T1
Engine code
T3
T1
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Summary of Contents for Webasto Thermo Top Evo
- Page 1 Water Heater Feel the Drive Thermo Top Evo Parking Heater 00 0258 Installation documentation Ford Focus / C-Max / Grand C-Max Validity Manufacturer Model Type EG-BE-No. / ABE Ford C-Max e13 * 2007 / 46 * 1103 * ... Ford Grand C-Max e13 * 2007 / 46 * 1103 * ...
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Page 2: Table Of Contents
Fan Controller for Automatic Air-Conditioning Remote Option (Telestart) Necessary Components • Basic delivery scope Thermo Top Evo in accordance with pricelist • Installation kit Ford Focus / C-Max / Grand C-Max 2011 Petrol and diesel 1316980A • Heater control in accordance with pricelist and upon consultation with end customer •... -
Page 3: Information On Operating And Installation Instructions
Installation and repair may ONLY be carried out by persons trained and VEHICLE INSTALLATION REQUIREMENTS certified in a Webasto training course. NEVER try to install or repair We- 2.1. Scope basto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you 2.1.1. -
Page 4: Information On Validity
• Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Punching tool 60 mm dia. • Webasto Thermo Test Diagnose with current software Dimensions • All dimensions are in mm Tightening torque values •... -
Page 5: Preliminary Work
Ford Focus / C-Max / Grand C-Max Preliminary work Vehicle • Open the fuel tank cap. • Ventilate the fuel tank. • Close the fuel tank cap again. • Depressurise the cooling system. • Disconnect and remove the battery. • Remove the engine cover. •... - Page 6 Ford Focus / C-Max / Grand C-Max Preparing Electrical System rt/sw gn/ws Wire sections retain their numbering in the 0,5² 4² 0,75² entire document. All equipment Inserting F4, prepar- Connect wires to socket of K1 relay. Insert ing K1 relay 25A fuse F4.
- Page 7 Ford Focus / C-Max / Grand C-Max Electrical system Focus Plus and earth wire Wiring harness pass through 1 Earth wire, 8 mm dia. cable lug at original ve- 1 Protective rubber plug hicle earth support point 2 Positive wire on positive battery terminal Wiring har- ness rout- diagram...
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Page 8: 1316981C_En
Ford Focus / C-Max / Grand C-Max C-Max / Grand C-Max Plus and earth wire Wiring harness pass through 1 Earth wire, 8 mm dia. cable lug at original ve- 1 Protective rubber plug hicle earth support point 2 Positive wire on positive battery terminal Wiring har- ness rout- diagram... - Page 9 0,5² 4² 0,75² 0,5² 2H403 4² 2H123 2H105 0,5² 4² 0,5² Webasto components Vehicle components Colours and symbols Heater TT-Evo 2H403 Resistor group 6-pin heater connector C2 Connector 2H403 black 2-pin heater connector 2H123 Fan motor yellow 4-pin connector...
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Page 10: Fuse Holder Automatic A/C
Ford Focus / C-Max / Grand C-Max Focus 1 6.5 mm dia. hole Hole for passenger compart- ment fuse holder Mount K1 relay 5 after installation. 1 M5x16 bolt, large diameter washer [2x], 2 Angle bracket 3 M6x20 bolt, flanged nut Mounting 4 Fuse holder of passenger compartment fuse holder... - Page 11 4² 0,75² 2H102 0,5² 0,5² 0,5² 0,5² IPCU 2H101 2H123 0,5² 0,5² Webasto components Vehicle components Colours and symbols Heater TT-Evo 2H102 Fan controller 6-pin heater connector C1 Connector 2H102 black 2-pin heater connector C3 Connector 2H102 yellow 4-pin connector...
- Page 12 Ford Focus / C-Max / Grand C-Max Focus 1 M5x16 bolt, large diameter washer [2x], 2 Angle bracket 3 Fuse and relay socket Premount- 4 Mount IPCU socket ing K1 relay 1 M6x20 bolt, flanged nut Mounting fuse holder of passen- ger com- partment Produce connections as shown in wiring dia-...
- Page 13 Ford Focus / C-Max / Grand C-Max Connect to connector C2 3 Pin15 from A/C control unit. Produce connections as shown in wiring diagram. 1 White/violet (ws/vi) wire of fan controller 2H102 Connect- 2 White/violet (ws/vi) wire of connector C2, ing A/C Pin 15 control unit...
- Page 14 Ford Focus / C-Max / Grand C-Max Connect to socket connector C21 3 Pin 24 before the fan controller. Produce connections as shown in wiring dia- gram. 1 Green/violet (gr/vi) wire of fan Connect- controller 2H102 ing fan con- 2 Grey/violet (gr/vi) wire of fan relay R13 troller ...
- Page 15 Ford Focus / C-Max / Grand C-Max Focus Angle down bracket of receiver 2 as shown. 1 M6x20 bolt, flanged nut, existing hole 3 Receiver Mounting receiver 1 Antenna Mounting antenna Temperature sensor T100 HTM All vehicles Fasten temperature sensor 2 with cable tie 1 to original vehicle wiring harness.
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Page 16: Preparing Installation Location
Ford Focus / C-Max / Grand C-Max Preparing Installation Location Mount M8 flanged nut 2 on original vehicle stud bolt with flange in front (screw it approx. 27mm)! Preparing 1 M8x20 spacer nut, original vehicle stud installation bolt location Preparing Heater 1 Water connection piece, sealing ring [2x each] 2 5x15 self-tapping bolt, retaining plate of... - Page 17 Ford Focus / C-Max / Grand C-Max Discard section X . 1 Combustion air pipe a = 600 Cutting combus- tion air pipe to length 1 Combustion air pipe 2 25 mm dia. spring clip Mounting combus- tion air pipe 1 M4x12 bolt, nut from the rear Mounting twist lock...
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Page 18: Circulating Pump
Ford Focus / C-Max / Grand C-Max 1 93 exhaust end section 2 Hose clamp [3x] 3 Exhaust pipe 200 Mounting exhaust pipe Discard section X . Hose A = 180°, 18 mm dia. moulded hose. Hose B = 90°, 18 mm dia. moulded hose. Cutting hose to length... -
Page 19: Installing Heater
Ford Focus / C-Max / Grand C-Max Installing heater 1 Bracket 2 Install bolt M8x20, washer, flanged nut, existing hole [each 2x] loosely Loosely mounting heater Mount heater on original vehicle stud bolt, large diameter washer, M8 flanged nut 1 ! Mounting heater Align heater. -
Page 20: Coolant Circuit
Ford Focus / C-Max / Grand C-Max Coolant Circuit WARNING! Any coolant running off should be collected in an appropriate container. Route hoses kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that other hoses cannot be damaged. - Page 21 Ford Focus / C-Max / Grand C-Max Cut hose of engine outlet / heat exchanger in- let at the markings. 1 Hose section of heat exchanger inlet 2 Engine outlet hose section 3 Discard section Cutting point 1 Hose on heat exchanger inlet Connec- tion heat exchanger...
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Page 22: Combustion Air
Ford Focus / C-Max / Grand C-Max Combustion Air Drill out angle bracket 2 on the short shank to 8.5 mm dia. 1 M8x15 spacer nut, original vehicle stud Fastening bolt hose C and 3 25 mm dia. rubber-coated p-clamp [2x] combus- 4 M6x20 bolt, flanged nut tion air pipe... -
Page 23: Fuel
Ford Focus / C-Max / Grand C-Max Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Any fuel running off should be collected in an appropriate container. Install fuel line and metering pump wiring harness so that they are protected against stone impact. Un- less specified otherwise, always fasten using cable ties. - Page 24 Ford Focus / C-Max / Grand C-Max Remove fuel tank according to manufactur- er's instructions. Cut off fuel supply line 2 at position 1 . Fuel ex- traction 1 Glue on insulating strip 2 8x5x8 fuel standpipe, 10 mm dia. hose clamp [2x] 3 Fuel line 4 Hose section, 10 mm dia.
- Page 25 Ford Focus / C-Max / Grand C-Max 1 Perforated bracket 2 Original vehicle bolt 3 Fuel line of fuel standpipe in corrugated tube 4 10 mm dia. clamp Mounting metering pump Check the position of the components; adjust if necessary. Check that they have freedom of movement.
- Page 26 Ford Focus / C-Max / Grand C-Max Detach retaining clip of original vehicle wiring harness 1 at Position 2 . 2 Drill out 9.1 mm dia. hole, rivet nut Installing rivet nut 1 M6x20 bolt, spring lockwasher 2 Perforated bracket Mounting metering pump...
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Page 27: Exhaust Gas
Ford Focus / C-Max / Grand C-Max Exhaust Gas 1 Drill out 9.1 mm dia. hole, rivet nut Installing rivet nut 1 Exhaust end section 2 M6x20 bolt, flanged nut 3 Angle bracket 4 M6x20 bolt, spring lockwasher, large di- ameter washer 5 P-clamp Fastening... -
Page 28: Final Work
2 flush on underride pro- tection 1 . Ensure sufficient distance from neighbouring components. Aligning exhaust end section Feel the Drive Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com 1316981C_EN... -
Page 29: Operating Instructions For Manual A/C Focus
Ford Focus / C-Max / Grand C-Max Feel the Drive Operating Instructions for Manual A/C Focus Please remove this page in case of manual air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. -
Page 30: Operating Instructions For Automatic A/C Focus
Ford Focus / C-Max / Grand C-Max Feel the Drive Operating Instructions for Automatic A/C Focus Please remove this page in case of automatic air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. -
Page 31: Operating Instructions For Automatic A/C C-Max / Grand C-Max
Ford Focus / C-Max / Grand C-Max Feel the Drive Operating Instructions for Automatic A/C C-Max / Grand C-Max Please remove this page in case of automatic air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx.
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