Webasto Thermo Top Evo Installation Documentation
  1. Manuals
  2. Brands
  3. Webasto Manuals
  4. Water Heater
  5. thermo top evo
  6. Installation documentation

Webasto Thermo Top Evo Installation Documentation

Toyota lc 200
Hide thumbs Also See for Thermo Top Evo:
Table of Contents

Advertisement

Quick Links

See also: Workshop Manual , Installation Documentation
Water Heater
Thermo Top Evo Parking Heater
Installation documentation
Toyota LC 200

Validity

Manufacturer
Toyota
Motorisation
Fuel
4.5 V8
Diesel
AT = automatic transmission
From Model Year 2012
Left-hand drive vehicle
Verified equipment vari-
ants:
WARNING!
Mind specific water connection with TT-EVO 4 without engine preheating.
Preheating the engine is not recommended and can cause starting problems and / or error messages.
Total installation time:
Ident. No.: 1318445A_EN
00 0258
Model
Landcruiser V8
Transmission type Output in kW
6-speed AT
Front and rear air-conditioning
Front fog light
Alarm system
4 WD
Bi Xenon headlights with headlight washer system
Start button, smart key
approx. 9 hours
Status: 18.09.2012
e1
Type
EG-BE No. / ABE
J20 (A)
e6 * 2001 / 116 * 0112 * ...
Displacement in
cm³
200
4461
Engine code
1VD-FTV
© Webasto Thermo & Comfort SE

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Thermo Top Evo and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Webasto Thermo Top Evo

Summary of Contents for Webasto Thermo Top Evo

  • Page 1: Validity

    Water Heater Thermo Top Evo Parking Heater 00 0258 Installation documentation Toyota LC 200 Validity Manufacturer Model Type EG-BE No. / ABE Toyota Landcruiser V8 J20 (A) e6 * 2001 / 116 * 0112 * ... Motorisation Fuel Transmission type Output in kW...

  • Page 2: Table Of Contents

    Digital Timer Remote Option (Telestart) Necessary Components • Standard delivery scope Thermo Top Evo 4 in accordance with price list • Installation kit for Toyota LC 200 2012 Diesel 1318444A • Heater control in accordance with price list and upon consultation with end customer •...

  • Page 3: Information On Operating And Installation Instructions

    Installation and repair may ONLY be carried out by persons trained and VEHICLE INSTALLATION REQUIREMENTS certified in a Webasto training course. NEVER try to install or repair We- 2.1. Scope basto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you 2.1.1.

  • Page 4: Information On Validity

    • Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • 60mm dia. hole saw • Webasto Thermo Test Diagnosis with current software Dimensions • All dimensions are in mm Tightening torque values •...

  • Page 5: Preliminary Work

    • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) in the appropriate place in the engine compartment. Heater Installation Location 1 Heater Installation location Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 6: Preparing Electrical System

    Insert 10A fuse F4. 0,5² 4² 0,75² Wiring dia- gram of passenger gn/ws compart- 0,75² ment fuse holder 4² 0,5² 0,5² IPCU 4² 0,5² 0,5² 0,75² 0,75² 0,5² 0,75² 0,75² Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...
  • Page 7 K2 relay 3 after assembly. 1 M5x16 bolt, washer [2x], passenger com- partment fuse holder, nut Preparing 4 Perforated bracket fuse holder of passen- ger com- partment Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 8: Holder

    Complete metering pump connector again af- ter routing. Pin assignment is not relevant. 1 Connector housing 2 Lock 3 Blue (bl) / brown (br) wires Disman- 4 Coding tling con- 5 Timer lock nector Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 9: Electrical System

    Fuse holder of engine compartment Positive wire Align fuses, tighten bolt 3 . 1 Positive wire on positive battery terminal 1 Angle bracket 2 M6x20 bolt, flanged nut, existing hole 4 Diagnosis connector Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 10: Front Air-Conditioning Fan Controller

    1A fuse 10 A fuse IPCU Pulse width modulator IPCU adjustment values: Duty cycle: 60% Frequency: 400 Hz Voltage: 10 V Cutting point Function: Low-side Wiring colours may vary. Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 11: Front And Rear Air-Conditioning Fan Controller

    Plug connection 10 A fuse IPCU Pulse width modulator IPCU adjustment values: Duty cycle: 60% Frequency: 400 Hz Voltage: 10 V Cutting point Function: Low-side Wiring colours may vary. Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...
  • Page 12 1 Green (gn) wire to connector E81 (C) Pin 1 ing A/C 3 Green (gn) wire of fuse IGN booster Red (rt) wire of K1/87a Black (sw) wire of K1/30 Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...
  • Page 13 E36 (B) 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 14: Digital Timer

    Remote Option (Telestart) Fasten receiver 1 with adhesive tape. Mounting receiver 1 Antenna Mounting antenna Temperature sensor T100 HTM Fasten temperature sensor 1 with adhesive tape. Mounting tempera- ture sensor Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 15: Preparing Installation Location

    1 7mm dia. hole, M6x12 bolt, pin lock [3x each] 2 M6x12 bolt, large diameter washer, pin lock Installing bolts 1 60mm dia. hole Hole in cross member 1 210mm edge protection Inserting edge pro- tection Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 16: Preparing Heater

    Hose J = 180°, 18 mm dia. moulded hose Cutting hoses to length 1 18x18mm dia. 90° connecting pipe, 25mm dia. spring clip [2x each] Preparing hoses A and F Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 17: Installing Heater

    1 Tighten 5x13 self-tapping bolt [2x] Mounting heater 1 Tighten 5x13 self-tapping bolt [2x] Mounting heater 1 Wiring harness of heater [2x] 2 Wiring harness of circulating pump Attaching wiring harnesses Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 18: Combustion Air

    1 Combustion air pipe Mounting combus- tion air pipe 1 M5x16 bolt, large diameter washer, flanged nut, existing hole 2 Silencer 3 Combustion air pipe 4 51 mm dia. clamp Installing silencer Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 19: Exhaust Gas

    Angling down per- forated 70° bracket 90° 90° 1 Silencer 2 M6x16 bolt, spring lockwasher 3 Perforated bracket Premount- ing silencer 1 7mm dia. hole [2x] Holes in bumper Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...
  • Page 20 1 M6x20 bolt, flanged nut [2x] 2 Perforated bracket Installing silencer 1 Hose clamp [2x] 2 Exhaust pipe Mounting exhaust pipe 1 Hose clamp 2 Exhaust end section Mounting end section Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 21: Fuel

    Route fuel line and wiring harness of meter- ing pump in 10mm dia. corrugated tube 1 along original vehicle brake lines to installa- tion location of metering pump. Routing lines Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...
  • Page 22 Connect- 5 Hose section [2x], 10 mm dia. clamp [4x] ing meter- ing pump 1 Fuel line and fuel standpipe in 10mm dia. corrugated tube Routing lines Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...
  • Page 23 Check that they have freedom of movement. 2 10x5x10 fuel standpipe, 12mm dia. Fuel ex- clamp [2x] traction 3 Hose section, 10 mm dia. clamp [2x] 4 Fuel line Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 24: Front Air-Conditioning Coolant Circuit

    = 25 mm dia. 4 = Black (sw) rubber isolator . 1 = Check valve 2x18mm dia. All connecting pipes = 18x18 mm dia. 2 = Check valve 3x18mm dia. 3 = T-piece Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 25: Front And Rear Air-Conditioning Coolant Circuit

    . 1 = Check valve 2x18mm dia. 5 = Connection of rear heat exchanger All connecting pipes = 18x18 mm dia. 2 = Check valve 3x18mm dia. ! 3 = T-piece Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...
  • Page 26 2 . Align 90° connect- ing pipe in 60mm dia. hole. 2 25mm dia. rubber-coated p-clamp mounted on original vehicle stud bolt Routing in engine compart- ment Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...
  • Page 27 4 M6x20 bolt, flanged nut Fastening hoses 1 Original vehicle stud bolt 2 M6x30 spacer nut 3 M6x16 bolt, spring lockwasher 4 25 mm dia. rubber-coated p-clamp Hose mounting Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...
  • Page 28 1 M6x20 bolt, flanged nut, existing hole 2 Perforated bracket Installing perforated bracket 1 Mount wiring harness of circulating pump 2 Circulating pump 3 Circulating pump mounting 4 M6x25 bolt, flanged nut Mounting circulating pump Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...
  • Page 29 Cutting 1 Discard section point 2 Hose section of heat exchanger inlet 3 Engine outlet hose section 4 Engine inlet hose section 5 Hose section on heat exchanger outlet Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...
  • Page 30 3 Hose of engine inlet 4 Align black (sw) rubber isolator Installing T- Piece Route hose G through rubber-coated p- clamp. 1 Original vehicle hose bracket 2 Check valve Installing check valve Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...
  • Page 31 1 Hose on heat exchanger inlet Connec- 2 Hose of engine outlet tion of en- gine outlet / heat ex- changer in- Check direction of flow. 1 Check valve 2x18mm dia. Installing check valve Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 32: Final Work

    1/3 of the maximum speed specified by IPCU. • Mount "Switch off parking heater before refueling" signboard in area of filler neck. • During initial start up, proceed as follows with the Webasto Thermo Test Diagnosis:  Control coolant pump under Menu Component test, check coolant level ...
  • Page 33 Toyota LC 200 Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

  • Page 34: Operating Instructions For End Customer

    2 30A main fuse F2 of passenger compart- ment Fuses of engine compart- ment 1 1A fuse F3 of heater control 2 10A fan fuse F4 Fuses of passenger compart- ment Ident. No.: 1318445A_EN Status: 18.09.2012 © Webasto Thermo & Comfort SE...

Table of Contents