Webasto Thermo Top Evo Installation Documentation
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Webasto Thermo Top Evo Installation Documentation

Parking heater with fuelfix audi a1
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See also: Workshop Manual , Instruction and Installation Manual
K
Water Heater
Thermo Top Evo Parking Heater
With FuelFix
Installation Documentation
Audi A1

Validity

Manufacturer
Audi
Motorisation
1.0 TSFI
1.4 TSFI
1.4 TSFI
1.4 TDi ultra
1.6 TDi
SG = manual transmission
AG = 7-gear S tronic
From model year 2015
Left-hand drive vehicle
Verified equipment variants: Automatic air-conditioning
Not verified:
Total installation time:
Ident. No.: 1324052C_EN
Model
A1
Fuel
Transmission type Output in kW
Petrol
SG
Petrol
SG
Petrol
AG
Diesel
SG
Diesel
SG
Front fog lights
Xenon headlights
LED daytime running lights
Start - Stop system
Manual air-conditioning
Passenger compartment monitoring
Alarm system
Keyless start button
approx. 9 hours
Status: 06.10.2016
E
1
00 0258
Type
8X
70
92
92
66
85
EG BE No. / ABE
e1 * 2007 / 46 * 0414
Displacement in cm³ Engine code
999
CHZB
1422
CZCA
1422
CZCA
1422
CUSB
1598
CXMA
© Webasto Thermo & Comfort SE

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Summary of Contents for Webasto Thermo Top Evo

  • Page 1: Validity

    Water Heater Thermo Top Evo Parking Heater 00 0258 With FuelFix Installation Documentation Audi A1 Validity Manufacturer Model Type EG BE No. / ABE Audi e1 * 2007 / 46 * 0414 Motorisation Fuel Transmission type Output in kW Displacement in cm³ Engine code 1.0 TSFI...

  • Page 2: Table Of Contents

    Automatic A/C Operating Instructions for Petrol Vehicles 63 ThermoCall Option Automatic A/C Operating Instructions for Diesel Vehicles 64 Necessary Components Basic delivery scope of Thermo Top Evo based on price list • Installation kit with FuelFix for Audi A1 2015 Petrol and diesel: 1324051C •...

  • Page 3: Information On Operating And Installation Instructions

    Operation the requirements of this Annex. To ensure safe operation, we recommend having the heater checked every two years by an authorised Webasto dealer, especially when used over a long period and/or un- 2.2. Positioning of heater der extreme environmental conditions.

  • Page 4: Information On Validity

    • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Deep-hole marker • Webasto Thermo Test diagnosis with current software Dimensions • All dimensions are in mm. Tightening torque values • Tightening torque values of 5x13 heater bolts and 5x11 heater stud bolts = 8Nm.

  • Page 5: Preliminary Work

    • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) visibly in the appropriate place in the engine compart- ment. Heater Installation Location 1 Heater Installation Location Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 6: Preparing Electrical System

    0,5² 4² Interlocking PWM GW 0,5² and passen- ger com- partment relay and 0,5² fuse holder sockets, in- serting con- nector into 4² bushing and connecting wires 4² KL15 Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 7 4 M5x16 bolt, large diameter washer ing passen- [2x], nut compart- ment relay and fuse holder 1 25A fuse F4 2 PWM GW 3 Relay K1 Installing passenger compart- ment relay and fuse holder Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 8: Electrical System For Petrol Vehicles

    1 Earth wire on original vehicle earth support 2 Angle bracket point 3 M6x20 bolt, large diameter washer, existing hole, flanged nut 4 M5x16 bolt, large diameter washer [2x], retaining plate of fuse holder, nut Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 9: Electrical System For Diesel Vehicles

    1 Earth wire on original vehicle earth support 2 Angle bracket point 3 M6x20 bolt, large diameter washer, drilled hole, flanged nut 4 M5x16 bolt, large diameter washer [2x], retaining plate of fuse holder, nut Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 10: Automatic Air-Conditioning Fan Controller

    25A fuse violet Fan relay PWM GW Pulse width modulator Settings of PWM GW: Duty cycle: 100% (DC) Frequency: not relevant Voltage: 3.6V Function: High side Wiring colours may vary. Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 11 2 Wiring harness of heater Connecting same colour wires of wir- ing harness- 1 Remove LWR control unit Removing control unit 1 6-pin connector T6y Removing fan unit connector Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 12: Multicontrol Car Option

    Black (sw) wire of K1/30, fan wiring fan unit/ fan harness wiring har- ness MultiControl CAR Option Installing MultiControl Remote Option (Telestart) Fasten receiver 1 with double-sided adhe- sive tape. Installing receiver Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 13: Thermocall Option

    Fasten temperature sensor 1 with double- sided adhesive tape. Installing temperature sensor ThermoCall Option Fasten receiver 1 with double-sided adhe- sive tape. Installing receiver 1 Aerial (optional) Installing aerial Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 14: Preparing Installation Location

    1 M10 rivet nut, original vehicle hole 2 9.1mm dia. hole; M6 rivet nut Installing rivet nuts 1 Drill out hole to 8.5 mm dia. Drilling an- gle bracket Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 15 1 Copy hole pattern, 7mm dia. hole Drilling hole 1 M6x20 bolt, flanged nut Installing horn 1 Drill out hole to 8.5 mm dia. Preparing perforated bracket A Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 16 1 M6x20 bolt, spring lockwasher [2x each] 2 Bracket 3 M6x12 bolt, flanged nut [2x each] Installing 4 Perforated bracket B bracket 5 Perforated bracket A 1.6 TDI Preparing perforated bracket C 20° Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 17: Preparing Heater

    15.5 1 and 5x13 self-tapping bolts 2 [3x] in existing holes by a maximum of 3 thread turns. Premount- ing bolts loosely 1 90° moulded hose, 10mm dia. clamp Premounting moulded hose Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 18 1 90° moulded hose, 10mm dia. clamp Premounting moulded hose 90°, 18mm dia. Cutting hoses to length All spring clips = 25mm dia. 1 90°, 18x18mm dia. connecting pipe [2x] Premount- ing hoses Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 19: Installing Heater

    Installing heater All vehicles 1 Tighten 5x13 self-tapping bolt [2x] Installing heater 1 Circulating pump wiring harness con- nector 2 Heater wiring harness connector [2x] Connect- ing wiring harness Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 20: Exhaust Part 1

    2 M8x20 bolt, spring lockwasher, washer 3 Premounted silencer Installing silencer Ensure sufficient distance from neighbour- ing components, correct if necessary. 1 Housing of front fog light ≥ 5 mm Aligning si- lencer Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 21 Audi A1 1 Hose clamp [2x] Installing exhaust pipe a1 Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 22: Fuel

    Pull wiring harness of metering pump 1 and fuel line 3 into corrugated tube S and route in the engine compartment. 2 10 mm dia. clamp Connect- ing heater Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 23 1 Coolant reservoir pass through Routing lines 1 Fuel line and wiring harness of meter- ing pump Routing lines Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 24 M6x25 bolt. Close cable tie 3 around me- tering pump mount 1 . 2 Metering pump Installing metering pump Connector X7 Completing metering pump connec- Pin assignment is not relevant. Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 25 Attach metering pump mount 1 with a sup- port angle bracket and a flanged nut to the M6x25 bolt. 2 Metering pump Installing metering pump Connector X7 Completing metering pump connec- Pin assignment is not relevant. Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 26: Installing Fuelfix For Petrol Vehicles

    1 Fuel tank sending unit 2 Position 22mm template at raised part and lettering Copying 3 Hole pattern hole pattern Work step F3. 1 Hole made with provided drill Hole for FuelFix Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 27 Turn FuelFix 1 as shown to align it. Aligning FuelFix Work step F6. 1 FuelFix 2 Fuel line 3 Hose section, 10mm dia. clamp [2x] Connect- ing fuel line Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 28 2 Position 22mm dia. template, copy hole pattern Hole for 3 Copy hole pattern FuelFix 4 Contact point, rim of fuel tank sending unit 5 Contact point, edge of raised part Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 29 Work steps F4 and F5. Bend FuelFix 1 according to template and cut to length. Insert into hole 2 . Preparing and insert- ing FuelFix Inserting FuelFix Inserting FuelFix Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 30 F 7.1. F 7.3. F 7.4. m i n - max F 7.2. Installing <1. . . 0 m m FuelFix F 7.5. 0 m m 90° F 7.6. Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 31: Installing Fuelfix For Diesel Vehicles

    Work steps F1 and F2. Move label 4 as shown. 1 Fuel tank sending unit 2 Position 22mm template at raised parts 3 Hole pattern Fuel extrac- tion Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 32 Hole for FuelFix Work steps F4 and F5. Bend FuelFix 1 according to template and cut to length. Insert into hole 2 . Inserting FuelFix Inserting FuelFix Inserting FuelFix Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 33 Turn FuelFix 1 in position as shown. Position- ning FuelF- Work step F6. 1 FuelFix 2 Hose section, 10mm dia. clamp [2x] 3 Fuel line Connect- ing fuel line Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 34 Ensure sufficient distance from neighbour- ing components, correct if necessary. 1 Cable tie Connect- 2 Fuel line of FuelFix ing meter- 3 Hose section, 10mm dia. clamp [2x] ing pump Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 35: Combustion Air

    1 Copy hole pattern, drill 7mm dia. hole Copying hole pattern 1 Combustion air pipe Installing combus- tion air pipe 1 M5x16 bolt, flanged nut 2 Silencer 3 51mm dia. clamp Installing silencer Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 36: Petrol Coolant Circuit

    All spring clips without a specific designation = 25 mm dia. All connecting pipes = 18x18mm dia. 1 = Original vehicle spring clip 2 = Black (sw) rubber isolator Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 37 50mm long [4x] 2 Black (sw) rubber isolator [2x] Installing braided pro- tection hoses Connect- ing hose D 1 Circulating pump 2 Circulating pump mount Connect- ing circulat- ing pump Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 38 1 at the marking. 1 Heat exchanger inlet hose section 2 Remove heat shrink plastic tubing and discard Cutting point 1 Heat exchanger inlet hose section Premounting hose E Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 39 Routing in engine compart- ment 1 Cable tie [2x] Routing in engine compart- ment 1 Black (sw) rubber isolator 2 90° connecting pipe of hose D Connect- ing engine outlet Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 40 Connect- ing circulat- ing pump Ensure freedom of movement of shift sys- tem 1 in case of manual transmission. Shift gears to check this. Routing in engine compart- ment Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 41 Audi A1 Cutting hose sec- tion to length Push hose sections U and V onto original vehicle stud bolts Installing hose sec- tions U and Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 42: Coolant Circuit 1.4 Tdi

    All spring clips without a specific designation = 25 mm dia. All connecting pipes = 18x18mm dia. 1 = Original vehicle spring clip 2 = Coupling piece on engine outlet. Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 43 1 with engine outlet coupling piece. Spring clip 2 will be reused. Cutting point Pull off heat protection hose 1 and cut at the marking. Cutting point Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 44 2 Heat exchanger inlet hose section Preparing hoses Preparing perforated bracket D 90° 1 Cable tie through both holes, do not tighten 2 Perforated bracket D Preparing perforated bracket D Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 45 2 Perforated bracket D Installing perforated bracket 1 Drill out hole to 8.5 mm dia. Drilling out hole in an- gle bracket 90° Counter- sinking hole in an- gle bracket Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 46 1 M8x20 bolt, spring lockwasher, in original vehicle thread 2 Position angle bracket 1 (see next fig- ure) Installing angle bracket 2 1 Original vehicle nut Installing angle bracket 1 Connect- ing hose C Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 47 3 M6x25 bolt, flanged nut 4 Perforated bracket C Installing circulating pump Routing hose D and installing on 1 Heat exchanger inlet hose section Connecting heat ex- changer in- Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 48 1 Engine outlet hose section Connecting engine out- Attach original vehicle wiring harness 2 if necessary with cable ties. 1 Cable ties Routing in engine compart- ment Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 49 1 Shape 48 mm dia. rubber-coated p- clamp Preparing hose brack- 1 Flanged nut 2 Rubber-coated p-clamp Routing in engine compart- ment Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 50: Coolant Circuit 1.6 Tdi

    All spring clips without a specific designation = 25 mm dia. All connecting pipes = 18x18 mm dia. 1 = Original vehicle spring clip . 2 = Coupling piece on engine outlet. Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 51 Remove hose of engine outlet / heat ex- changer inlet 2 with engine outlet coupling piece. Heat protection 1 and spring clip 3 will be reused. Cutting point Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 52 Cutting point 1 Engine outlet hose section 2 Heat exchanger inlet hose section Preparing hoses 1 Copy hole pattern, 9mm dia. hole; riv- et nut Installing rivet nut Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 53 Preparing perforated bracket E 90° 80° Install perforated bracket E 2 with 80° an- gle bracket on frame side member. 1 M6x20 bolt, spring lockwasher Installing perforated bracket E Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 54 Preparing perforated bracket F 1 Wiring harness bracket Removing wiring har- ness brack- 1 Plate nut on original vehicle stud bolt 2 Perforated bracket F Installing perforated bracket F Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 55 1 Position black (sw) rubber isolator 2 Attach original vehicle wiring harness using a cable tie 3 Tighten cable tie Routing 1 Heat exchanger inlet hose section Connecting heat ex- changer in- Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 56 2 25x25 hose bracket between hose A and hose G 3 Install original vehicle heat protection 4 13x25 hose bracket between gear- Fastening shift cable and hose A hoses A and G Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 57: Exhaust Part 2

    ≥ 15 mm Aligning ex- haust pipe Petrol 1 Underride protection 2 Hole (as per work step 1 of the instal- lation instructions) Hole in un- derride pro- tection Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 58 3 of the installation instructions and copy hole pattern 2 [2x]. Copying hole pattern Hole 1 [2x] as per work step 4 of the instal- lation instructions. Holes in un- derride pro- tection Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...
  • Page 59 Installing ex- haust end fastener Install underride protection 1 . Install ex- haust pipe a2 as per work steps 6 - 8 of the installation instructions. Installing exhaust pipe a2 Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 60: Final Work

    2 as shown and attach using cable tie 1 . Installing drain pipe of air filter box Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 61: Fuelfix Template For Petrol Vehicles

    Compare size of printout with dimension lines. Allowed tolerance a maximum of 2%. Set the printer settings to ‘no margin’ or ‘minimise mar- gins’ and 100% of the normal size. 100mm Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 62: Fuelfix Template For Diesel Vehicles

    Compare size of printout with dimension lines. Allowed tolerance a maximum of 2%. Set the printer settings to ‘no margin’ or ‘minimise mar- gins’ and 100% of the normal size. 100mm Ident. No.: 1324052C_EN Status: 06.10.2016 © Webasto Thermo & Comfort SE...

  • Page 63: Automatic A/C Operating Instructions For Petrol Vehicles

    Audi A1 Automatic A/C Operating Instructions for Petrol Vehicles Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

  • Page 64: Automatic A/C Operating Instructions For Diesel Vehicles

    Audi A1 Automatic A/C Operating Instructions for Diesel Vehicles Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

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