Webasto Thermo Top Evo Installation Documentation
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Webasto Thermo Top Evo Installation Documentation

Parking heater for seat leon
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Download this manual See also: Workshop Manual, Installation Documentation
Water Heater
Thermo Top Evo Parking Heater
Installation Documentation
Seat Leon

Validity

Manufacturer
Seat
Motorisation
Fuel
1.4 TSI
Petrol
1.6 TDI
Diesel
SG = Manual transmission
from Model Year 2013
Left-hand drive vehicle
verified equipment variants: Climatronic
not verified:
Total installation time:
Ident. No.: 1319064A_EN
00 0258
Model
Leon
Transmission type Output in kW
6-speed SG
5-speed SG
Front fog light
Passenger compartment monitoring
Xenon / Headlight washer system
LED Headlight
Start-Stop
approx. 8.5 hours
Status: 14.01.2013
E
1
Type
EG BE No. / ABE
5F
e9 * 2007 / 46 * 0094 * ...
Displacement in cm³ Engine code
103
1395
77
1598
CPT
CLH
© Webasto Thermo & Comfort SE

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Summary of Contents for Webasto Thermo Top Evo

  • Page 1: Validity

    Water Heater Thermo Top Evo Parking Heater 00 0258 Installation Documentation Seat Leon Validity Manufacturer Model Type EG BE No. / ABE Seat Leon e9 * 2007 / 46 * 0094 * ... Motorisation Fuel Transmission type Output in kW Displacement in cm³...

  • Page 2: Table Of Contents

    Fan Control Necessary Components • Basic delivery scope of Thermo Top Evo based on price list • Installation kit for Seat Leon 2013 Petrol and diesel: 1319063A • Heater control in accordance with price list and upon consultation with end customer •...

  • Page 3: Information On Operating And Installation Instructions

    Installation and repair may ONLY be carried out by persons trained and VEHICLE INSTALLATION REQUIREMENTS certified in a Webasto training course. NEVER try to install or repair We- 2.1. Scope basto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you 2.1.1.

  • Page 4: Notes On Validity

    • Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Webasto Thermo Test diagnosis with current software Dimensions • All dimensions are in mm. Tightening torque values •...

  • Page 5: Preliminary Work

    The installation steps are nearly identical for both the TSI and TDI. Deviations have been documented, apart from that all images show a 1.6 TDI. Heater Installation Location 1 Heater Installation location Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 6: Preparing Electrical System

    Wire sections retain their numbering in the entire document. Separate green/white (gn/ws) wire of LIN- Gateway/SH at the marking. Discard section 1 and connector. Preparing wiring har- ness Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 7: Electrical System

    Route wiring harnesses of heater and heater 2 Positive wire on positive distributor control through protective rubber plug 1 to the 3 Wiring harnesses in original vehicle line duct passenger compartment. Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 8: Fan Control

    Heater control violet Fan relay white 20A fuse brown Replace 30A with 1A blue fuse. LIN- Gateway Insulate wire end and tie back Cutting point Wiring colours may vary. Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 9: Lin- Gateway

    2 Violet/blue (vi/bl) wire of connector A, Pin 16 A/C control unit Connect- 3 Violet/blue (vi/bl) wire of 4-pin connector ing fan-mo- GM, Pin 4 Red (rt) wire of LIN-Gateway/IN Black/white (sw/ws) wire of LIN-Gate- way/OUT Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 10: Digital Timer

    1 M5x16 bolt, washer, nut, existing hole 2 Receiver 3 Receiver bracket Mounting receiver 1 Antenna Mounting antenna Temperature sensor T100 HTM Fasten temperature sensor 1 with adhesive tape. Installing tempera- ture sensor Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 11: Preparing Installation Location

    Bend tab down at an angle of 30°. 1 Bracket of horns 30° Bending bracket at an angle Angle bracket of horn b 1 down by 10°. Bending bracket at an angle 10° Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 12: Preparing Heater

    1 Water connection piece, sealing ring [2x each] 2 5x15 self-tapping bolt, retaining plate of water connection piece Mounting water con- nection piece 1 Bracket 2 5x13 self-tapping bolt [3x] Mounting bracket Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 13 All spring clips = 25 mm dia. 1 Connecting pipe 90° Premount- ing hoses 1.6 TDI Discard section X . Hose A = 18x20mm dia. straight moulded hose Cutting B = 1020 hoses to length Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 14 1 Cable tie 2 Wiring harness of circulating pump [2x] Mounting wiring har- ness Discard section X . 1 Exhaust pipe a = 195 2 Exhaust end section Preparing exhaust pipe Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 15 1 51mm dia. clamp 2 Combustion air silencer 3 5x13mm self-tapping bolt 4 Combustion air pipe Premount- ing com- bustion air silencer Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 16: Installing Heater

    3 in front of the bracket as shown. Mounting heater 2 Original vehicle stud bolt, 5mm shim, M8 flanged nut [2x each] 1 Stud bolt of bracket, large diameter washer, M8 flanged nut Mounting heater Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 17: Fuel

    1 and route to the en- gine compartment. Routing lines Route fuel line and wiring harness of meter- ing pump in corrugated tube 1 to the firewall on original vehicle lines. Routing lines Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 18 1 M6x25 bolt, flanged nut 2 Support angle 3 Perforated bracket 4 Metering pump 5 Intake of metering pump Premount- ing meter- ing pump Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 19 Cut off top from connection piece 1 . Fuel ex- traction Slightly bend open retaining clamp 1 and in- sert it into fuel-tank sending unit. Inserting retaining clamp Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 20 1 Standpipe A 2 10 mm dia. clamp 3 90°, 4.5x10.5mm moulded hose Premount- ing mould- ed hose 1 13.5mm dia. clamp 2 Standpipe A Installing standpipe A Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 21 Check the position of the components; adjust if necessary. Check that they have freedom of movement. 2 Cable tie Connect- 3 Fuel line, hose section, 10 mm dia. clamp [2x] ing meter- ing pump Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 22: 1.4 Tsi Coolant Circuit

    All spring clips without a specific designation = 25 mm dia. 2 = Original vehicle spring clip 1 = Original vehicle hose All connecting pipes = 18x18mm dia. Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 23 Remove hose from engine outlet / heat ex- changer inlet 1. Spring clips will be reused! Cutting point 1 Hose section of engine outlet 2 Hose section of heat exchanger inlet 3 Discard section Cutting point Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 24 1 Spacer bracket 2 Spacer bracket, twistable 2 Hose for heat exchanger outlet Routing on firewall 1 48 mm dia. rubber-coated p-clamp 2 M6x20 bolt, spring lockwasher Fastening to firewall Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 25 Ensure sufficient distance from adjacent com- ponents; correct if necessary. 1 Original vehicle stud bolt, plastic nut 2 38mm dia. rubber-coated p-clamp Aligning and fasten- ing hoses Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 26: Coolant Circuit 1.6 Tdi

    All spring clips without a specific designation = 25 mm dia. 2 = Original vehicle spring clip 1 = EGR. 3 = Original vehicle hose All connecting pipes = 18x18mm dia. Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 27 Spring clips 1 will be reused. Cutting point Push 600mm long heat protection hose 3 onto hose B . 1 Engine outlet pipeline 2 Original vehicle spring clip Connect- ing engine outlet Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 28 3 M6x20 bolt, flanged nut Routing on frame side member Align hoses. Ensure sufficient distance to cat- alytic converter at position 1 , correct if neces- sary. Routing in engine compart- ment Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...
  • Page 29 1 Original vehicle stud bolt, plastic nut 2 38mm dia. rubber-coated p-clamp Connec- tion of heater inlet Align hoses. Ensure sufficient distance from adjacent components; correct if necessary. Connec- tion of heater out- Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 30: Final Work

    1 Wheel well trim mounted 2 Underride protection installed Aligning exhaust end section Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 1319064A_EN Status: 14.01.2013 © Webasto Thermo & Comfort SE...

  • Page 31: Operating Instructions For End Customer

    Seat Leon Operating Instructions for End Customer Please remove page in case of Climatronic and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

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