Webasto Thermo Top Evo Installation Documentation
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Webasto Thermo Top Evo Installation Documentation

Ford b-max parking heater
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Download this manual See also: Workshop Manual, Installation Documentation
Water Heater
Thermo Top Evo Parking Heater
Installation Documentation
Ford B-Max

Validity

Manufacturer
Ford
Motorisation
Fuel
1.0 EcoBoost
Petrol
1.0 EcoBoost
Petrol
1.4 Duratec
Petrol
1.6 Duratorq
Diesel
SG = manual transmission
From Model Year 2013
Left-hand drive vehicle
Verified equipment variants: Automatic air-conditioning
Not verified:
Total installation time:
Ident. No.: 1319092A_EN
00 0258
Model
B-Max
Transmission type Output in kW
SG
SG
SG
SG
Front fog light
Alarm system with passenger compartment monitoring
Manual air conditioning
approx. 6.5 hours
Status: 02.01.2013
E
1
Type
EG-BE-No. / ABE
JK8
e9 * 2007 / 46 * 0092 * ...
Displacement in cm³ Engine code
74
998
88
998
66
1388
70
1560
SFJA / SFJB
MIJA
SPJD
T3JB
© Webasto Thermo & Comfort SE

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Summary of Contents for Webasto Thermo Top Evo

  • Page 1: Validity

    Water Heater Thermo Top Evo Parking Heater 00 0258 Installation Documentation Ford B-Max Validity Manufacturer Model Type EG-BE-No. / ABE Ford B-Max e9 * 2007 / 46 * 0092 * ... Motorisation Fuel Transmission type Output in kW Displacement in cm³ Engine code 1.0 EcoBoost...

  • Page 2: Table Of Contents

    Remote Option (Telestart) Necessary Components • Basic delivery scope Thermo Top Evo in accordance with price list • Installation kit for Ford B-Max 2013 Petrol and diesel: 1319091A • Heater control in accordance with price list and upon consultation with end customer •...

  • Page 3: Information On Operating And Installation Instructions

    Installation and repair may ONLY be carried out by persons trained and VEHICLE INSTALLATION REQUIREMENTS certified in a Webasto training course. NEVER try to install or repair We- 2.1. Scope basto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you 2.1.1.

  • Page 4: Information On Validity

    • Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Webasto Thermo Test diagnosis with current software Dimensions • All dimensions are in mm. Tightening torque values •...

  • Page 5: Preliminary Work

    • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) at the appropriate place in the engine compartment. Heater Installation Location 1 Heater Installation location Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 6: Preparing Electrical System

    Lock socket of IPCU 1 and fuse holder of passenger compartment 2 in place. Pull wires into supplied protective sleeving. Preparing fuse holder of passen- ger com- partment Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 7 2 Lock 3 Blue/brown (bl / br) wires Disman- 4 Coding tling con- 5 Timer lock nector 1 Battery trim 2 5.5 mm dia. hole Hole in bat- tery trim Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 8: Electrical System

    Wiring har- ness rout- diagram Earth wire Wiring harness pass through 1 Earth wire on original vehicle earth support 1 Protective rubber plug point Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 9: Fan Control

    20A fuse brown 30A fuse 1A fuse 25A fuse IPCU Pulse width modulator IPCU settings: Duty cycle: 70% Frequency: 400Hz Voltage: Cutting point Function: Low side Wiring colours may vary. Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 10 2 Yellow/green (ge/gn) wire of fan relay 3 Yellow/green (ge/gn) wire of fan control- Connect- ler connector, Pin 4 ing fan con- Red (rt) wire of K1/87a troller Black (sw) wire of K1/30 Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 11: Digital Timer

    Remote Option (Telestart) Fasten receiver 1 with adhesive tape. Mounting receiver 1 Antenna Mounting antenna Temperature sensor T100 HTM Fasten temperature sensor 1 with adhesive tape. Installing tempera- ture sensor Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 12: Preparing Installation Location

    Preparing Heater 1 Water connection piece, sealing ring [2x each] 2 5x15 self-tapping bolt, retaining plate of water connection pieces Mounting water con- nection pieces Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 13 1 50 mm long heat shrink plastic tubing [4x] Preparing hoses All spring clips = 25 mm dia. Premount- ing hoses 1 90° moulded hose 2 10 mm dia. clamp Installing moulded hose Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 14: Mounting Bracket

    3 M6x20 bolt, 8mm shim, flanged nut Mounting bracket Installing Heater 1 5x13 self-tapping bolt [3x] Mounting heater 1 Circulating pump wiring harness 2 Wiring harness of heater [2x] Attaching wiring har- nesses Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 15: Combustion Air

    3 M6x20 bolt, large diameter washer, Mounting flanged nut silencer 4 M5x16 bolt, large diameter washer [2x], flanged nut 1 Combustion air pipe 2 Silencer Connect- ing com- bustion air pipe Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 16: Fuel

    Route wiring harness of metering pump and fuel line in 10mm dia. corrugated tube 1 to the installation location of the metering pump along original vehicle fuel lines. Routing lines Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 17 1 Original vehicle bolt Mounting perforated bracket 1 Support angle, M6 flanged nut 2 Perforated bracket 3 Mounting of metering pump Installing mount 1 Metering pump Inserting metering pump Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 18 90°. Preparing fuel stand- pipe Align standpipe of fuel standpipe with tank bottom. 1 25mm dia. clamp [2x] 2 Fuel standpipe 3 Fuel-tank vent line Installing fuel stand- pipe Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 19 Check that they have freedom of movement. 1 Fuel line of fuel standpipe 2 180° moulded hose, 10 mm dia. clamp [2x] Connect- ing meter- ing pump Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 20: Exhaust Gas

    1 Silencer 2 M6x16 bolt, spring lockwasher 3 Perforated bracket Premount- ing silencer 1 Copy hole pattern [2x] 2 Perforated bracket of silencer 3 Perforated bracket Copying hole pat- tern Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 21 1 Hose clamp [2x] 2 Exhaust pipe Mounting exhaust pipe Ensure sufficient distance from neighbouring components, or correct. 1 Hose clamp 2 Exhaust end section Mounting exhaust end section Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 22: Coolant Circuit 1.0B And 1.6 D

    The connection should be "inline" based on the following diagram: Hose rout- ing dia- gram All spring clips = 25 mm dia. All connecting pipes = 18x18 dia. 2 = Black (sw) rubber isolator 1 = Check valve Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 23: Coolant Circuit 1.4 B

    The connection should be "inline" based on the following diagram: Hose rout- ing dia- gram All spring clips = 25 mm dia. All connecting pipes = 18x18 dia. 1 = Check valve Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 24 5 Circulating pump mounting Premount- ing circu- lating pump Image shows diesel vehicle. 1 Mount wiring harness of circulating pump 2 Original vehicle stud bolt, perforated bracket, plastic nut Mounting circulating pump Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 25 Route hose B upwards on the firewall. Connect- ing circu- lating pump 1 Cable tie Underbody routing 1 Perforated bracket Angling down per- forated bracket 90° Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 26 1 Remove coupling piece of heat exchang- er inlet, will be re-used 2 Pull off hose on engine outlet / heat ex- changer inlet Cutting 3 Discard spring clip point Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 27 3 Hose of engine outlet Connect- ing engine outlet 1 Check valve Connec- tion of check valve 1 Check valve (hidden by A/C line) Connec- tion of check valve Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 28 Pull off and separate hose on engine outlet / heat exchanger inlet. 1 Discard spring clip Cutting 2 Discard hose section point 3 Hose of engine outlet 1 Coupling piece of heat exchanger inlet Premount- ing hoses Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 29 1 Check valve Connec- tion of check valve 1 Coupling piece of heat exchanger inlet attached Connect- ing heat ex- changer inlet 1 Check valve Connec- tion of check valve Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 30 2 Push on black (sw) rubber isolator [2x] Premount- ing hoses 1 Hose on heat exchanger outlet 2 Insert hose bracket 3 Hose of engine outlet Connect- ing engine outlet Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...
  • Page 31 Align black (sw) rubber isolator 1 [2x] with A/C lines. Align hoses. Ensure sufficient distance from neighbouring components, or correct. 2 Check valve Connec- tion of check valve Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 32: Final Work

    • Place the "Switch off parking heater before refuelling" signboard in the area of the filler neck. • See installation instructions for initial startup and function check. Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 1319092A_EN Status: 02.01.2013 © Webasto Thermo & Comfort SE...

  • Page 33: Operating Instructions For End Customer

    Ford B-Max Operating Instructions for End Customer Please remove this page in case of automatic air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx.

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