Webasto Thermo Top Evo Installation Documentation
Parking heater chevrolet aveo
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Also See for Thermo Top Evo:
- Installation documentation (64 pages) ,
- Manual (57 pages) ,
- Workshop manual (52 pages)
Table of Contents
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WaterHeater
Thermo Top Evo Parking Heater
Installation Documentation
Chevrolet Aveo
Validity
Manufacturer
Chevrolet
Motorisation
Fuel
1.4 B
Petrol
1.6 B
Petrol
SG = Manual Transmission
starting with model year
2011
Left-hand drive vehicle
verified equipment vari-
ants:
Total installation time:
Ident. No.: 1317992C_EN
00 0258
Model
Aveo
Transmission type Output in kW
SG
SG
Manual air-conditioning
Front fog light
approx. 7 hours
Status: 18.07.2013
E
1
Type
EG-BE No. / ABE
KL1T
e4 * 2007 / 46 * 0270 * ...
Displacement in cm³ Engine code
74
1398
85
1598
A14XER
F16D4
© Webasto Thermo & Comfort SE
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Table of Contents
Related Manuals for Webasto Thermo Top Evo
Summary of Contents for Webasto Thermo Top Evo
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Page 1: Validity
WaterHeater Thermo Top Evo Parking Heater 00 0258 Installation Documentation Chevrolet Aveo Validity Manufacturer Model Type EG-BE No. / ABE Chevrolet Aveo KL1T e4 * 2007 / 46 * 0270 * ... Motorisation Fuel Transmission type Output in kW Displacement in cm³ Engine code 1.4 B... -
Page 2: Table Of Contents
Electrical System Fan Controller Remote Option (Telestart) Necessary Components • Basic delivery scope for Thermo Top Evo based on price list • • Installation kit for Chevrolet Aveo 2011 Petrol: 1317991A • • Heater control based on price list and in consultation with end customer •... -
Page 3: Notes On Operating And Installation Instructions
1.7.1. A clearly visible tell-tale in the operator's field of view shall inform when certified in a Webasto training course. NEVER try to install or repair We- the combustion heater is switched on or off. basto heating or cooling systems if you have not completed a Webasto... -
Page 4: Notes On Validity
• Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Webasto Thermo Test Diagnosis with current software Dimensions • All dimensions are in mm. Tightening torque values •... -
Page 5: Preliminary Work
• Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) in the appropriate place in the engine compartment. Installation Location of Heater 1 Heater Installation location Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... -
Page 6: Preparing Electrical System
1 Engine compartment fuse holder 2 Angle bracket 3 M5x16 bolt, large diameter washer [2x], Premount- ing fuse holder of engine compart- ment Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... -
Page 7: Electrical System
Wiring harness pass through Fuse holder of passenger compartment 1 Protective rubber plug 1 M6x20 bolt, large diameter washer, existing hole, flanged nut 2 Fuse holder of passenger compartment Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... -
Page 8: Fan Controller
Connect wiring harness of passenger com- partment fuse holder 1 with wiring harness of heater 2 according to the wiring diagram us- ing same-colour wires. Connect- ing wiring harnesses Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... -
Page 9: Remote Option (Telestart)
Remote Option (Telestart) Fasten receiver 1 with adhesive tape. Installing receiver 1 Antenna Installing antenna Temperature sensor T100 HTM Fasten temperature sensor 1 with adhesive tape. Installing tempera- ture sensor Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... -
Page 10: Preparing Installation Location
2 Drill out hole to 8 mm dia. 3 Angle bracket Moving coupling line Insert coupling line into bracket. 2 Premounted bracket 3 M6x20 bolt, large diameter washer, exist- ing hole, flanged nut Moving coupling line Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... - Page 11 2 . 1 Copy hole pattern Copying hole pat- tern 1 Copy hole pattern [2x] Copying hole pat- tern 1 9.1mm dia. hole; rivet nut [3x each] Installing rivet nuts Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE...
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Page 12: Preparing Heater
3 5x15 self-tapping bolt, retaining plate of pieces water connection piece Discard section X. Hose A = 180°, 20mm dia. moulded hose C and D = 90°, 18mm dia. moulded hose Cutting hoses to length Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... -
Page 13: Installing Heater
3 Mount wiring harness of circulating pump 4 Combustion air pipe Premount- ing hoses 1 25 mm dia. spring clip Premount- ing hoses Installing Heater 1 Tighten self-tapping bolt 5x13 [2x] Installing heater Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... - Page 14 Chevrolet Aveo 1 Tighten self-tapping bolt 5x13 [2x] Installing heater 1 Mount wiring harness of heater [2x] Installing wiring har- ness of heater Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE...
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Page 15: Coolant Circuit
2 = 27 mm dia. spring clip . All connecting pipes without a specific designation 18x18 mm dia. 3 = 18x20 mm dia. connecting pipe 4 = black (sw) rubber isolator Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... - Page 16 1 Black (sw) rubber isolator [2x] Preparing hoses 1 Angle bracket, M6x16 bolt, flanged nut 2 Rubber-coated pipe clamp Preparing hose 1 Circulating pump 2 Mounting of circulating pump Premount- ing circu- lating pump Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE...
- Page 17 1.4 B Pull hose of engine outlet / heat exchanger in- let 2 off connection piece of engine outlet 1 . Spring clip 3 will be reinserted. Cutting point Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE...
- Page 18 Pull hose of engine outlet / heat exchanger in- let 2 off connection piece of engine outlet 1 . Spring clip 3 will be reinserted. Cutting point 1 Position black (sw) rubber isolator Connect- ing engine outlet Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE...
- Page 19 B to angle bracket using cable tie 1 . 2 M6x12 bolt, large diameter washer, origi- Connec- nal vehicle hole, angle bracket, flanged tion of heat exchanger 3 Hose on heat exchanger inlet inlet Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE...
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Page 20: Combustion Air
Chevrolet Aveo Combustion Air 1 Silencer 2 Combustion air pipe 3 Cable tie [2x each] Installing silencer Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... -
Page 21: Fuel
Route wiring harness of metering pump and fuel line in corrugated tube 1 to the firewall, the right side of the vehicle and to the under- body along original vehicle fuel lines. Installing lines Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... - Page 22 1 Fuel-tank sending unit Installing fuel stand- pipe 1 Fuel standpipe 2 18mm dia. large diameter washer 3 Self-locking flanged nut Fastening fuel stand- pipe Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE...
- Page 23 Connect- 2 Fuel line in corrugated tube of fuel stand- ing meter- pipe ing pump 3 Hose section, 10mm dia. clamp [2x] 4 Fuel line of heater Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE...
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Page 24: Exhaust Gas
1 90° 1 Perforated bracket Preparing perforated bracket 2 Protect hydraulic line 2 when drilling 1 7mm dia. hole in the centre of the bar Prelimi- nary Work Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... - Page 25 1 Exhaust end section 2 P-clamp 3 M6x20 bolt, flanged nut 4 M6x12 bolt, flanged nut 5 Perforated bracket 2 6 Hose clamp Mounting exhaust end section Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE...
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Page 26: Final Work
• Place signboard "Switch off parking heater before refuelling" in the area of the filler neck • For initial startup and function check, see installation instructions Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... -
Page 27: Fuel Standpipe Template
Compare size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimise mar- gins” and 100% of the normal size. 100mm Ident. No.: 1317992C_EN Status: 18.07.2013 © Webasto Thermo & Comfort SE... -
Page 28: Operating Instructions For End Customer
Chevrolet Aveo Operating Instructions for End Customer Please remove page in case of manual air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx.