Webasto Thermo Top Evo Installation Documentation
Toyota gt 86 / subaru brz
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Also See for Thermo Top Evo:
- Installation documentation (64 pages) ,
- Manual (57 pages) ,
- Workshop manual (52 pages)
Table of Contents
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Water Heater
Thermo Top Evo Parking Heater
Installation Documentation
Toyota GT 86 / Subaru BRZ
Validity
Manufacturer
Toyota
Subaru
Motorisation
Fuel
2.0
Petrol
2.0
Petrol
AT = Automatic transmission
SG = Manual transmission
From Model Year 2012
Left-hand drive vehicle
verified equipment variants: Automatic air-conditioning
not verified:
Total installation time:
Ident. No.: 1318741A_EN
00 0258
Model
GT 86
BRZ
Transmission type Output in kW
6-speed AT
6-speed SG
Front fog light
Xenon, Headlight cleaning device
LED Daytime Running Lights
Passenger compartment monitoring
Manual A/C system
about 7 hours
Status: 18.01.2013
E
1
Type
EG-BE No. / ABE
ZN
e13 * 2007 / 46 * 1287 *...
ZC6
e13 * 2007 / 46 * 1281 *...
Displacement in cm³ Engine code
147
1998
147
1998
FA20
FA20
© Webasto Thermo & Comfort SE
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Table of Contents
Related Manuals for Webasto Thermo Top Evo
Summary of Contents for Webasto Thermo Top Evo
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Page 1: Validity
Water Heater Thermo Top Evo Parking Heater 00 0258 Installation Documentation Toyota GT 86 / Subaru BRZ Validity Manufacturer Model Type EG-BE No. / ABE Toyota GT 86 e13 * 2007 / 46 * 1287 *... Subaru e13 * 2007 / 46 * 1281 *... -
Page 2: Table Of Contents
Remote Option (Telestart) Necessary Components • Basic delivery scope Thermo Top Evo in accordance with price list • Installation kit for Toyota GT 86 / Subaru BRZ 2012 Petrol: 1318740A • Heater control in accordance with price list and upon consultation with final customer •... -
Page 3: Information On Operating And Installation Instructions
Installation and repair may ONLY be carried out by persons trained and VEHICLE INSTALLATION REQUIREMENTS certified in a Webasto training course. NEVER try to install or repair We- 2.1. Scope basto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you 2.1.1. -
Page 4: Notes On Validity
• Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Webasto Thermo Test diagnosis with current software Dimensions • All dimensions are in mm. Tightening torque values •... -
Page 5: Preliminary Work
• Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) in the appropriate place inside the engine compartment. Heater Installation Location 1 Heater Installation location Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... -
Page 6: Preparing Electrical System
Black (sw) wire of K2/3 0,5² Black (sw) wire of fuse F5 0,5² 0,5² Red (rt) wire of K1/87a Black (sw) wire of K1/30 0,5² 4² gn/ws 0,75² 0,5² 0,5² 0,5² 0,5² Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... - Page 7 Complete connector of metering pump again after routing. Pin assignment is not relevant. 1 Connector housing 2 Lock 3 Blue/brown (bl / br) wires Disassem- 4 Coding bling con- 5 Timer lock nector Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE...
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Page 8: Electrical System
Earth wire Wiring harness pass through 1 Earth wire on original vehicle earth support 1 Heater wiring harnesses, heater control point 2 Protective rubber plug Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... -
Page 9: Fan Controller
F Radio 7.5A fuse 25A fuse IPCU Pulse width modulator Premounted diode IPCU settings: group Duty-Cycle: 100% Frequency: 1kHz Voltage: 2.4V Cutting point Function: High-side Wiring colours may vary. Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... - Page 10 2 Black/red (sw/rt) wire of fan relay 3 Black/red (sw/rt) wire of connector A31, Connect- Pin 2 ing fan mo- Red (rt) wire of K1/87a Black (sw) wire of K1/30 Connector A31 on contact side. Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE...
- Page 11 3 Green (gn) wire of IG fuse control unit 4 Green (gn) wire of connector D19(A), Pin 10 Black (sw) wire of fuse F5 Connector D19(A) on contact side. Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE...
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Page 12: Digital Timer
Fasten receiver 1 to control unit 2 with adhe- sive tape. Installing receiver 1 Antenna Installing antenna Temperature sensor T100 HTM Fasten temperature sensor 1 with adhesive tape (hidden). Installing tempera- ture sensor Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... -
Page 13: Heater
Copying hole pat- tern Preparing Heater 1 Water connection piece, sealing ring [2x each] 2 5x15 self-tapping bolt, retaining plate of water connection piece Installing water con- nection piece Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... -
Page 14: Installing Heater
3 Perforated bracket 4 Perforated bracket angled down Premount- ing bracket Installing Heater 1 M6x30 bolt, spring lockwasher, 10 mm shim 2 M6x20 bolt, spring lockwasher 3 Bracket Installing bracket Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... - Page 15 1 5x13 self-tapping bolt [3x] Installing heater Mount wiring harness of circulating pump 1 and route to installation location of circulating pump. 2 Wiring harness of heater [2x] Mounting wiring har- ness Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE...
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Page 16: Coolant Circuit
The connection should be "inline" based on the following diagram: Hose rout- ing dia- gram Ø 23 Ø 23 All spring clips without a specific designation = 25 mm dia. All connecting pipes = 16x18mm dia. Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... - Page 17 Turn hose section of heat exchanger inlet 1 on connection piece to the right. Cutting point 1 Perforated bracket 2 8.5 mm dia. hole Preparing perforated bracket 90° 90° 45° Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE...
- Page 18 2 Hose on heat exchanger inlet Connect- ing heat ex- changer inlet / heat- er outlet 1 Insert hose bracket 2 Connection piece of heater inlet Connect- ing heater inlet / circu- lating pump Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE...
- Page 19 Toyota GT 86 / Subaru BRZ Align hoses. Ensure sufficient distance from neighbouring components, correct if neces- sary. 1 Hose of engine outlet Connect- ing circu- lating pump / en- gine outlet Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE...
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Page 20: Combustion Air
2 Combustion air pipe 3 Combustion air pipe on heater Installing combus- tion air pipe 1 Silencer 2 Cable tie [2x] 3 Combustion air pipe on silencer Installing silencer Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... -
Page 21: Fuel
1 to the installa- tion location of the metering pump on original vehicle fuel lines. Routing lines 1 Perforated bracket 2 8.5 mm dia. hole Angling down per- forated bracket 90° Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... - Page 22 2 Copy hole pattern, 6 mm dia. hole Fuel ex- traction Form fuel standpipe 1 in accordance with the template, cut it to length and insert it. Installing fuel stand- pipe Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE...
- Page 23 3 180° moulded hose, 10 mm dia. clamp [2x] tering 4 Fuel line, wiring harness of metering pump pump in corrugated tube 5 90° moulded hose, 10 mm dia. clamp [2x] Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE...
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Page 24: Exhaust Gas
Cut out part 2 from section of lower engine cover 1 at the marking. Part 2 will be re-used, discard the rest. Separating lower engine cov- Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... - Page 25 Mind components located behind! 1 Loosely install M6x30 bolt, 10mm shim in original vehicle thread 2 Copy hole pattern, 9.1mm dia. hole; in- sert M6 rivet nut Hole for fastening of silencer Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE...
- Page 26 Ensure sufficient distance (min. 20 mm) to neighbouring components sensitive to heat; correct if necessary. 1 Exhaust pipe 2 Hose clamp Installing 3 Spacer bracket exhaust pipe 1 Hose clamp Installing exhaust pipe Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE...
- Page 27 1 M6x30 bolt, spring lockwasher, 10 mm shim on rivet nut Installing exhaust pipe 1 Hose clamp 2 Exhaust end section Mounting exhaust end section Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE...
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Page 28: Final Work
• Place signboard "Switch off parking heater before refuelling" in the area of the filler neck. During initial start up, proceed as follows with the Webasto Thermo Test Diagnosis: Control coolant pump under Menu Component test, check coolant level. -
Page 29: Template Of Bracket
Toyota GT 86 / Subaru BRZ Template of Bracket 120° 55° 90° 25° 170° Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... -
Page 30: Template For Fuel Standpipe
Compare size of printout with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimise mar- gins” and 100% of the normal size. 100mm Ident. No.: 1318741A_EN Status: 18.01.2013 © Webasto Thermo & Comfort SE... -
Page 31: Operating Instructions For End Customer
Toyota GT 86 / Subaru BRZ Operating Instructions for End Customer Please remove page in case of automatic air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx.