Webasto Thermo Top Evo Installation Instructions Manual
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Summary of Contents for Webasto Thermo Top Evo
- Page 1 Wasserheizgerät Einbauanweisung Water Heater Installation Instructions 水暖式加热器 安装指导 Thermo Top Evo Thermo Top Evo - B (Benzin / Petrol / 汽油 ) Thermo Top Evo - D (Diesel / 柴油 )
- Page 4 0 - 5° M6 x 16...
- Page 5 X10/X12/X20/X18/X24 X11/X13/X17/X19/X25 X4/X16 9031781A03C...
- Page 6 Only genuine Webasto parts may be used. See also Webasto air and water heaters accessories catalogue. NEVER try to install or repair Webasto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly.
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Page 7: Table Of Contents
Installing coolant connection pieces ......6 7.3. Installing coolant hoses..........7 Technical Data ................18 7.4. Installing circulation pump ..........7 14.1. Technical Data for Thermo Top Evo......18 7.5. Checking................ 7 14.2. Technical data of circulation pump....... 18 Fuel integration................8 8.1. - Page 8 Thermo Top Evo Explanatory Notes on Document To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top corner of the page in question. Sections in italics contain an excerpt from the Directive ECE-R 122.
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Page 9: Regulations Governing Installation
1.2. Additional documentation to be used These installation instructions do not contain all necessary information and instructions with regard to the installation of Thermo Top Evo heaters. In addition, the operating instructions must also be used. -
Page 10: Use / Version
Parking heater See chapter 14, "Technical Data" for the technical design. The Thermo Top Evo water heaters were designed for installation in Class M1 motor vehicles. Installation in Class O, N2 and N3 motor vehicles and vehicles Thermo Top Evo 5+ heater versions must not be used for island for transporting hazardous substances is not permissible. -
Page 11: Installation Location And Installation Position
Technical Information Installation location and installation position Body sections and any other components in the vicinity of the heater must Legend Fig. 2: be protected from excessive heat and the possibility of fuel or oil contamination. Heat exchanger inlet (Requirement from ECE-R 122, Point 5.3.2.1.). Heat exchanger outlet Combustion air inlet The heater shall not constitute a risk of fire, even in the case of overheating. -
Page 12: Type Label
The bracket must not be secured to the car body with self-tapping screws. If Heater control necessary, the bracket must be properly machined in accordance with the Fuel metering pump rules of technology. Fuel removal See also Fig. 3: Example of a Thermo Top Evo bracket. Legend: Water heater Bracket for heater Body... -
Page 13: Integration In Coolant System
Ensure proper positioning of the sensor cable! The coolant hoses supplied by Webasto must always be used. If other hoses are used, they must at least comply with the standard DIN 73411, material class B. The hoses must be routed without kinking and preferably uphill from the heater to ensure perfect bleeding. -
Page 14: Installing Coolant Hoses
Malfunctions due to overheating may occur during operation if the heater and lines have not been bled correctly. Only spring band clamps approved by Webasto may be used for the installation of the coolant hoses. 7.4. -
Page 15: Fuel Integration
Fuel Fuel integration The fuel filler must not be situated in the passenger compartment and must 8.2. Integration via vehicle's own fuel delivery unit be provided with an effective cap to prevent fuel spillage. Also see chapter 6, "Example of Installation in a Passenger Car" (Requirement from ECE-R 122, Point 5.3.3.1.). -
Page 16: Line Installation
The fuel line must always be routed in cool areas to prevent the formation of bubbles due to warming. High fuel temperatures can cause heater The Thermo Top Evo heater may only be operated with the DP 42 metering malfunctions. As a result, the line may not be routed either past strong heat pump. -
Page 17: Label
Fuel 8.4. Label A notice, indicating that the heater must be shut down before refuelling, must be affixed to the fuelling point. (Requirement from ECE-R 122, Point 5.3.3.3.). The sticker "Switch off heater when refuelling“ must be applied near the filler neck. -
Page 18: Combustion Air Supply
Combustion air Combustion air supply The air for the combustion chamber of the heater must not be drawn from 9.3. Notes on installation the passenger compartment of the vehicle. Screw a combustion-air intake pipe with a maximum length of 400 mm onto (Requirement from ECE-R 122, point 5.3.5.1.). -
Page 19: Exhaust System
Use approved spacer (see Fig. 14, Pos. 43) and EFIX exhaust- 10.2. Exhaust silencer pipe end mounting device. It is not permissible to operate the Thermo Top Evo heater without exhaust silencer. The spacer must not be used as an exhaust-pipe end The exhaust silencer must be installed near the heater and must not be mounting device in the engine undertray. - Page 20 Exhaust gas Point the direction of outflow vertically downward or a maximum of 20° opposite the direction of travel. Fig. 14: Exhaust outlet Legend: Engine undertray Exhaust-pipe end mounting device Spacer...
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Page 21: Electrical Connections
Electrical system Electrical Connections Electrical components, such as relays, fuses, switches, etc., must be installed 11.4. Installation of other heater controls so that they are protected from the penetration of water (splash water, high- The installation of other heater controls must be carried out in accordance pressure cleaners, etc.). -
Page 22: Wiring Diagrams
Electrical system Wiring diagrams Legend for wiring diagrams see Fig. 18: System wiring diagram for Thermo Top Evo, 12 V. The line cross-sections specified in the system wiring diagram apply for line lengths < 4.5 m. Table 1 Cable colours... - Page 23 Electrical system Table 2:Legend for wiring diagrams Item Description Remarks Item Description Remarks 4-pin connector Temperature sensors Heater Thermo Top Evo 2-pin connector Circulation pump Control unit 2-pin connector Heating element Telestart T91 2-pin connector not in use Telestart T100 HTM...
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Page 24: Initial Start-Up
In addition, the circulation pump must be controlled via the component test function of the Webasto Thermo Test PC Diagnosis to bleed the coolant system. Before the heater is commissioned, the coolant temperature should be <... -
Page 25: Technical Data
Technical Information Technical Data 14.1. Technical Data for Thermo Top Evo Except where limit values are specified, the technical data below refer to the usual heater tolerances of ± 10 % at an ambient temperature of +20 °C and at the rated voltage. - Page 26 Heater Operation Thermo Top Evo B Thermo Top Evo - D 5 kW 4 kW 5 kW 4 kW ECE approval mark E1 122R 00 0258 (heater) E1 10R 04 5627 (EMC) Model Water heater with evaporator-type burner Heat output max.
- Page 27 Technical Information Page for notes...
- Page 28 Die Telefonnummer des jeweiligen Landes entnehmen Sie bitte dem Webasto Servicestellenfaltblatt oder der Webseite Ihrer jeweiligen Webasto Landesvertretung. In multilingual versions the German language is binding. The telephone number of each country can be found in the Webasto service center leaflet or the website of the respective Webasto representative of your country. 如果有多国语言版本，以德语版为准。...
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