Power Electronics V5 Series Getting Started Manual
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Power Electronics V5 Series Getting Started Manual

Digital softstarter
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V5
DIGITAL SOFTSTARTER
G e t t i n g St a r t e d M a n u a l

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  • Page 1 DIGITAL SOFTSTARTER G e t t i n g St a r t e d M a n u a l...
  • Page 2 DIGITAL SOFT STARTER Operation Instructions V5IM01BI Rev.B Edition: 09/06 POWER ELECTRONICS ESPAÑA, S.L. C/. Leonardo da Vinci, 24-26 46980 · Parque Tecnológico PATERNA · VALENCIA Tel. +34 96 136 65 57 · Fax. +34 96 131 82 01 Customer Service: 902 40 20 70 www.power-electronics.com...
  • Page 3 POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 4: Consigment

    The V5 operates from a HIGH VOLTAGE, HIGH ENERGY ELECTRICAL SUPPLY. Always isolate before servicing. • Service only by qualified personnel. In case of any service or installation questions please contact Power Electronics Technical Department or your local distributor. • Always wear safety glasses when operating with the door opened. •...
  • Page 5 POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 6 REVISIONS Date Revision Description January 2005 Original version September 2006 Installation regulation. New Frame 5 POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 7 POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 8: Table Of Contents

    G11. Statistic Info G12. Slow speed G13. DC Brake G14. Serial communication G15. Automatic reset G16. Pump control 1 12. V5 CHARACTERISTICS CONFIGURATIONS..………………............... 12.1 Adjustments. 12.2 Recommended power installation. 12.3 Operation mode. 13. COMMISSIONING CONFIGURATION RECORD..................POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 9 POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 10: Mounting And Wiring

    When faster protection is desired, semiconductor fuses are recommended. The fuses should be mounted as close to the V5 as possible. Power factor correction capacitors must not be connected after the fuses or on the output of the V5. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 11 NOTE: RELAY 3 (Terminals 7 and 8) set to mode GENERAL FAULT G7.3= 09 • Configuration with supply contactor Figure 2.2 Supply contactor (CL) configuration. NOTE: RELAY 1 (Terminals 1 and 2) set as INSTANTANEOUS G7.1= 14 POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 12 Inputs and outputs. All signals do need to be screened when running in parallel with power cables. El diagrama de control que se muestra corresponde a la configuración estándar de pulsadores de paro y marcha. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 13: Checks Before Commissioning The V5 Softstarter

    Ensure the stop circuit is open before configuring the V5 to work in 3-wire mode. Set the motor (rated) nameplate and start/stop parameters, protection and user parameters. 10. Set jumpers as follows. Figure 3. Set Jumpers. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 14 AI2= (0-20mA) Function Set Analogue input operating formats. Adjustment Position A1: 0-20mA/ 4-20mA (Analogue input 1). Position A2: 0-10V (Analogue input 1). Position A3: 0-20mA/ 4-20mA (Analogue input 2). Position A4: 0-10V (Analogue input 2). POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 15: Electrical Specifications

    Number of starts / hour V5 PROTECTIONS Thyristor fault. V5 over temperature SETTING Torque surge (Power Electronics exclusive starting method) Initial torque Initial torque time Acceleration time Current limit: 1 to 5 In Overload: 0.8 to 1.2 In, Overload slope: 0 to 10...
  • Page 16 Local via keypad Remote via digital inputs Remote via Serial Communication.(Modbus RS232/RS485). LED’S INDICATIONS LED 1 Green, voltage present on control board. LED 2 Orange Blinking: motor accelerating/decelerating motor running LED 3 Red on, fault present POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 17: Dimensions

    Figure 3.2 Frame 2 FRAME REFERENCE WEIGHT (kg) V50275.x 771.5 47,8 V50330.x 771.5 47,8 V50370.x 771.5 47,8 V50460.x 771.5 47,8 V50580.x 80,0 V50650.x 80,0 V50800.x 80,0 V50900.x 80,0 Figure 3.3 Frame 3 Figure 3.4 Frame 4 POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 18 FRAME REFERENCE WEIGHT (kg) V51200.x 1552 1533 1405 1084 300,0 Figure 3.5 Frame 5 POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 19: Standard Power Ratings

    V50170.6 IP20 V50210.6 V50250.6 V50275.6 V50330.6 V50370.6 V50460.6 V50580.6 V50650.6 V50800.6 V50900.6 V51200.6 1250 1250 Table 6. Standard ratings for 690V supply voltage. • For higher power ratings, contact to Power Electronics customer support. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 20 : POWER ELECTRONICS Trade Mark Modelo /Tipo Ref. : SERIE V5 Model / Type Ref. Fabricante : POWER ELECTRONICS ESPAÑA, S.L. Manufacturer Peticionario : POWER ELECTRONICS ESPAÑA, S.L. Tested on request of Otros datos de identificación- n/s : Arrancador a semiconductor para motores de inducción en régimen de baja tensión.

  • Page 21: Display Unit And Keypad Operation

    This can be used to unfold a screen group. Used to scroll between screens within the selected screen group. Press at the same time to adjust the selected parameter. Press to scroll back and return to screen group. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 22: The Start And Stop-Reset/Slow Speed Buttons

    THE START AND STOP-RESET / SLOW SPEED BUTTONS These pushbuttons enable starting and stopping of the motor from the display unit and also running at slow speed: Start & Slow Speed +. Stop & Reset & Slow Speed -. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 23: Control Inputs And Outputs

    The next figure provides the electrical specification of all V5 control inputs and outputs. Each input and output is individually described below. Control Inputs/Outputs. Serial Comms (RS232/RS485). 7.1 CONTROL TERMINALS Figure 10. Control Terminals. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 24: Terminal Descriptions

    This Analogue output can have its format and source configured. Formats can be 0-10V, 0-20mA or 4-20mA. Configuration is done from group G7 Outputs. Terminal T25. Analogue 0V connection. Terminal T26 to T30. RS485/RS232 Connections. These terminals are provided for serial communications connection. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 25: Fault Messages. Descriptions And Actions

    Possible Cause Loss of phase, fuse failure, cable fault, motor winding fault. Action Check supply, all cables, motor. If the problem persists, call Power Electronics or an authorised distributor. Fault WRONG PH / SQ Description Incorrect input supply phase sequence.
  • Page 26 MEMORY FLT Description Fault reading SRAM. Possible Cause Writing error, faulty memory. Action Attempt to reinitialise the V5 ( 1.5 INITIALISE ) . If the problem persists, call Power Electronics or an authorised distributor. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 27 Action Check motor, cables and fans. Check thyristors and excessive environmental temperature. Check input supply voltage. If the problem persists, call Power Electronics or an authorised distributor. NOTE: This fault can only be reset via the display unit. Fault...
  • Page 28 V5 digital input 4. The V5 will not reset unless the low water fault has been cleared (D INPUT 4 closed). Check parameter setting is done according to application requirements. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 29: Status Indications

    DC BRAKE Note DC Brake current applied at the end of the ramp down. Indication Description UNDERVOLTAGE Note Low mains supply. Indication Description OVERVOLTAGE Note High mains supply. Indication Description OVERLOAD Note Overload condition. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 30 It warns during the time entered in screen G16.5. and G16.6. Indication Description NO FLOW Note It warns during the time entered in screen G16.7 and G16.8. Indication Description LOW WATER Note It warns during the time entered in screen G16.9. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 31: General Information Screens

    4. Digital Input 4 (Terminal T14) 0 open, X closed 5. Digital Input 5 (Terminal T15) 0 open, X closed 6. Input to motor PTC (Terminal T16 and T17) k = o.k., F = fault POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 32 Analogue output 1.The Analogue output should be related to the source selected at G7.4 SOFTWARE AND HARDWARE REVISION Screen S/W 2.1 H/W 2.0 Description Software and Hardware revision. Function Displays the actual software (S/W) and hardware (H/W) revision. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 33: Commissioning Screens

    500 to 575V @ 500V 11 ANI2 FORMAT=1 1 4-20mA 726 to 835V @ 690V 2 0-10V 13 O/V DELAY=5s 0 to 10 s, OFF 12 AI2RANGE 0_10 0 to 999 14 START LIMIT=3 1 to 10 POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 34: G7 Outputs

    2 MOTOR POWER 2 HAMMER PREVENT 3 MOTOR TORQUE 11 HAMR FAC2=75% 1 to 99 4 COSINUS PHI 12 MINI TRQ2=1% 1 to 99% 5 INPUT VOLTAGE 13 PHASE SEQ2=2 1 NO SEQ PROTECT POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 35: G11. Statistic Info

    0 to 99s 7 FLO BYP = 0000s 4 EXTERNAL B=NO YES / NO 8 FLO DEB = G14 SERIAL COMMS 9 LO WTR DEL = 1 COM TIME O=OFF OFF, 0 a 25 POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 36: V5 Characteristics Configurations

    See draw page 17 of this Operation Instructions. B) Start and stop from display. Screen 1 of group 6 must be adjusted in local. G6.1= LOCAL With Star-pushbutton the motor will be started and with Stop/Reset-pushbutton the motor will be stopped. POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 37 G6.4 = 4 DIGITAL INPUT2=5 / RESET (T12). D) Start and stop using pushbuttons G6.1 = Remote. G6.3 = 3 DIGITAL INPUT1=1 / START (T11). G6.4 = 4 DIGITAL INPUT2=2 / STOP (T12). G6.5 = 5 DIGITAL INPUT3=5 / RESET (T13). POWER ELECTRONICS V5 Operation Instructions V5IM01BI...

  • Page 38: Commissioning Configuration Record

    1 STR DELAY= 0-600 2 PULS TORQ= 50-99% 0,1-0,9/Off 3 PULS TQ T= 0-100% 4 INIT TORQ= 5 INIT TQ T= 0-99 0-180 6 ACEL TIME= 7 I LIMIT= 1.5 - 5 x In 2800A POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 39 11 HAMR FAC2= 0-99 1-99% 12 MINI TRQ2= 1/2/3 13 PHASE SEQ2= 0,6-1,5 I 14 OV LOAD2= 800A 1-10 15 OV/LOAD T2= 100-500% 16 OVL FAC2= 100% 17 MTR PTC2= Yes/No 0-0,9 18 UNLOAD2= 0.0A POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 40 G11 STATIST INFO 1 STARTS1= 00000 2 STARTS2= 00000 3 DEL STARTS2= 4 H1= 00000h:00m 5 H2 = 00000h:00m 6 DEL HOURS2= 7 TOTAL FLT= 8 FAULT2= 9 DEL FAULT2= 10 KWH = 000000 POWER ELECTRONICS V5 Operation Instructions V5IM01BI...
  • Page 41 0-60 9 LO WTR DEL = NOTE: Please, return this commissioning sheet to Power Electronics, it will be stored and help you in case of a need for service or support. Tel: +34 96 136 65 57; Fax: +34 96 131 82 01...
  • Page 42 POWER ELECTRONICS ESPAÑA: C/ Leonardo da Vinci, 24-26 · 46980 · Parque Tecnológico · PATERNA · VALENCIA · ESPAÑA · Tel. 902 40 20 70 · Fax. +34 96 131 82 01 www.power-electronics.com POWER ELECTRONICS DEUTSCHLAND Gmbh: Conradtystrasse, 41 · 90441 · Nürnberg · Tel +49 911 99 43 990 · Fax. +49 911 99 43 999...

This manual is also suitable for:

V50009.6V50045.6V50060.6V50075.6V50090.6V50110.6 ... Show all

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