Taylor PH61 Operator's Manual
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Taylor PH61 Operator's Manual

Taylor PH61 Operator's Manual

Heat treatment peristaltic pump shake freezer
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Model PH61 Heat Treatment
Peristaltic Pump Shake Freezer
Original Operating Instructions
048119TS
OPERATOR'S
MANUAL
2006 (Original Publication)
(Updated 8/7/15)

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Summary of Contents for Taylor PH61

  • Page 1 OPERATOR'S MANUAL Model PH61 Heat Treatment Peristaltic Pump Shake Freezer Original Operating Instructions 048119TS 2006 (Original Publication) (Updated 8/7/15)
  • Page 2 Phase Maximum Fuse Size: Minimum Wire Ampacity: E 2006 Taylor Company 048119TS Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties.

  • Page 3: Table Of Contents

    ........PH61 Peristaltic Pump...
  • Page 4 Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions. E 2006 Taylor Company (Original Publication) (Updated August, 2015) 048119TS...

  • Page 5: To The Installer

    70°-75°F (21°-24°C). The unit has service of Taylor® equipment. successfully performed in high ambient Only authorized Taylor service personnel temperatures of up to 104°F (40°C) at reduced should perform installation, maintenance, capacities.
  • Page 6 This code contains installed by the authorized personnel to the provisions considered necessary for safety. local codes. To the Installer PH61 Peristaltic Pump...
  • Page 7 To correct the rotation on a three-phase unit, interchange any two incoming power supply lines at unit's main terminal block only. Taylor reminds technicians to be aware of and in compliance with local government laws To correct rotation on a single-phase unit, change regarding refrigerant recovery, recycling, and the leads inside the beater motor.

  • Page 8: To The Operator

    Section 2 To the Operator The unit you have purchased has been carefully Note: Your Taylor warranty is valid only if the parts engineered and manufactured to give you are authorized Taylor parts, purchased from the dependable operation. When properly operated and local authorized Taylor Distributor, and only if all cared for, it will produce a consistent quality product.
  • Page 9 Operator Manual is subject to change without notice. It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary...

  • Page 10: Safety

    We, at Taylor Company, are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts. Taylor makes every effort to design and manufacture All repairs should be performed by an built-in safety features to protect both operators and authorized Taylor service technician.
  • Page 11 78 dB(A) when measured at a distance of Access to the service area of the unit must 1.0 meter from the surface of the unit and at a be restricted to persons having knowledge and height of 1.6 meters from the floor. PH61 Peristaltic Pump Safety...

  • Page 12: Operator Parts Identification

    Section 4 Operator Parts Identification Model PH61 Figure 1 140612 Operator Parts Identification PH61 Peristaltic Pump...
  • Page 13 Model PH61 Parts Identification List ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. KIT A.-COVER-HOPPER X65369 FASTENER-CLIP 1/4-20 U 045865 AGITATOR X44797 CASTER-4" SWV 5/8 STEM 034081 W/BRAKE PUMP A.-MIX SIMPLIFIED X57028-14 SHAKE DOOR A.-SYRUP CABINET X45325 PAN-DRIP-HT 048204 TRAY-DRIP 14-7/8L X 5-1/8 SG...

  • Page 14: Beater And Door Assembly

    Beater and Door Assembly Figure 2 141021 Operator Parts Identification PH61 Peristaltic Pump...
  • Page 15 O-RING-11MM ID X 2MM W 053890 GREEN PIN A.-PIVOT X22820 *18c TOOL-SEAL INSTALL-REMOVE 035460 HANDLE-DRAW VALVE 034003 RETAINER-VALVE PIN *TTS* 054690 VALVE A.-DRAW-ALUMINUM X42210 RETAINER-SYRUP VALVE 054554 O-RING-1-1/16 OD X.139W 020571 *TTS* METAL *NOT SHOWN 141021 PH61 Peristaltic Pump Operator Parts Identification...

  • Page 16: X57028-Xx Pump A. - Mix Simplified

    008904 CAP-VALVE BODY SHAKE 056873-14 CLIP-RETAINER-MIX PUMP 044641 GASKET-SIMPLIFIED PUMP 053527 VALVE TUBE A.-FEED-HOPPER- X56522 SHAKE ADAPTOR-MIX INLET-SHAKE- 054944 BLUE RING-CHECK-FEED-TUBE 056524 O-RING-PKG *50 TO BAG* 016132-SER SLEEVE A.-MIX PUMP X44761 PIN-COTTER-HAIRPIN-1/8DIA 044731 140612 Operator Parts Identification PH61 Peristaltic Pump...

  • Page 17: Accessories

    KIT A.-RETAINER HOLDER X54560 BOTTLE-WASH-PLASTIC 044818 TUBE A.-PUMP-PERISTALTIC X81509 TOOL-SHAFT-DRIVE-PUMP 047919 KIT A.-SYRUP PLUG KIT TTS X58474 TOOL-MIX PUMP SHAFT 057167 BRUSH A.-PACKAGE-HT X44127 REMOVAL SANITIZER-STERA SHEEN - 055492 TOOL-O-RING REMOVAL 048260VWHT GREEN *NOT SHOWN 141021 PH61 Peristaltic Pump Operator Parts Identification...

  • Page 18: Syrup Valve

    Plunger-Syrup Valve w/Seals 053874-009 Ferrule- .625 ID Brass 053036 O-Ring-Syrup Valve Plunger L 053874-007 Tube-Twinned Syrup 054580-86 Plunger-Syrup 053874-002 Kit A.-Repair Valve 054595 O-Ring-Syrup Valve Plunger S 053874-006 *Not Shown Seal-Syrup Valve Plunger 053874-008 Operator Parts Identification PH61 Peristaltic Pump...

  • Page 19: Brush A.-Package-Ht X44127

    1"D X 2"LG X 14 BRUSH-SET LVB 050103 BRUSH-DOUBLE END 013072 BRUSH-END-DOOR-SPOUT 039719 BRUSH-DRAW VALVE 013073 BRUSH-MIX PUMP BODY- 023316 1"OD X 2"X17" 3" X 7" BRUSH-DRAW VALVE 014753 BRUSH-PUMP SPOUT 054068 1-1/2"OD X 3" PH61 Peristaltic Pump Operator Parts Identification...

  • Page 20: Important: To The Operator

    To better communicate in the International arena, the words on many of our operator switches and = MIX OUT buttons have symbols to indicate their functions. Your Taylor equipment is designed with these = HEAT MODE International symbols. The following chart identifies the symbol definitions = CLEAN MANUALLY/BRUSH CLEAN used on the operator switches.

  • Page 21: Power Switch

    During a soft lock condition, all four lights will stop flashing once the unit has been placed in a heat cycle. PH61 Peristaltic Pump Important: To the Operator...

  • Page 22: Operating Screen Descriptions

    While in the heating phase, you will see this display. OFF screen. It shows the present temperature of the hopper. POWER SWITCH OFF MODE: HEAT TIME: 4:40 PHASE: HEAT HOPPER: 62.1 HOPPER TEMP: 140.0 F BARREL: 67.7 BRUSH CLEAN ON: MM/DD Important: To the Operator PH61 Peristaltic Pump...
  • Page 23 OFF mode and the machine mode. needs to be disassembled and brush cleaned. MODE: STANDBY MODE: OFF HOPPER TEMP: 41.0 F HOPPER TEMP: 45.0 F BRUSH CLEAN ON: MM/DD FREEZER LOCKED PH61 Peristaltic Pump Important: To the Operator...
  • Page 24 PRESS SEL KEY If the temperature of the product has not fallen below 41_F (5_C) by the end of the COOL cycle, the following screen will appear. PRODUCT OVER TEMP FREEZER LOCKED PRESS SEL KEY Important: To the Operator PH61 Peristaltic Pump...

  • Page 25: Operator Menu

    OFF position. Call service SET CLOCK technician. 10:21 AM 11/07/2014 GLYCOL THERM BAD: Place the power <- - - - - -> +++ - - - switch in the OFF position. Call service technician. PH61 Peristaltic Pump Important: To the Operator...
  • Page 26 Operator Menu. screen indicates the software version used in the unit. Pressing the SEL key while under “Enable” accepts the selection and displays the following screen. SOFTWARE VERSION PH61 CONTROL UVC2 SECOND SUNDAY VERSION XXX FIRST SUNDAY...
  • Page 27 SERVINGS COUNTER DRAWS HOPPER BARREL GLYCOL 151.0 134.5 178.0 PHASE TIME: 1:20 Note: Draws are counted during the AUTO mode of Pressing the SEL key returns the display to the operation, only. Operator Menu. PH61 Peristaltic Pump Important: To the Operator...
  • Page 28 Standby. Pressing the SEL key with the cursor under “YES” places the unit in Standby and returns to the Operator Menu. STANDBY MODE STANDBY - - - <- - - - - -> Important: To the Operator PH61 Peristaltic Pump...

  • Page 29: Operating Procedures

    NOT lubricate the square end. (See Figure 8.) Note: When lubricating parts, use an approved food Figure 7 grade lubricant (example: Taylor Lube HP). We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night's cleaning.
  • Page 30 Figure 12 If any nicks are present, replace the blades. Note: Scraper blades should be replaced every 6 Note: When properly seated, the beater will not months. protrude beyond the front of the freezing cylinder. Operating Procedures PH61 Peristaltic Pump...
  • Page 31 A worn, not over-tighten. (See Figure 14.) missing, or improperly installed spinner shaft seal will cause product leakage out the top of the draw valve. (See Figure 16) Figure 14 Figure 16 PH61 Peristaltic Pump Operating Procedures...
  • Page 32 (See Figure 18.) Figure 20 Step 14 Install and lubricate the pivot pin o-ring. (See Figure 21.) Figure 18 Step 12 Lubricate the inside of the freezer door spout, top and bottom. (See Figure 19.) Figure 21 Operating Procedures PH61 Peristaltic Pump...
  • Page 33 Raise the locking collar of the spinner coupling and groove. (See Figure 23.) insert the spinner shaft into the cavity of the coupling until the locking collar can drop into the locked position. (See Figure 25.) Figure 23 Figure 25 PH61 Peristaltic Pump Operating Procedures...
  • Page 34 (See Figure 29.) Figure 27 Step 21 Slide the long drip pan into the hole in the front panel. Step 22 Slide the short drip pan into the hole in the rear panel. Figure 29 Operating Procedures PH61 Peristaltic Pump...
  • Page 35 Insert the piston into the retaining pin hole end of the Slide the pump valve gasket into the holes on the pump cylinder. (See Figure 31.) cap. DO NOT lubricate the gasket. (See Figure 33.) Figure 31 Figure 33 PH61 Peristaltic Pump Operating Procedures...
  • Page 36 Assemble the feed tube assembly. Slide the check ring into the groove of the feed tube. (See Figure 37.) Figure 35 Note: The adapter must be positioned into the notch located at the end of the pump cylinder. Figure 37 Operating Procedures PH61 Peristaltic Pump...
  • Page 37 (See Figure 41.) sanitizing. (See Figure 39.) Figure 41 Note: For ease in installing the pump, position the Figure 39 ball crank of the drive shaft in the 3 o'clock position. PH61 Peristaltic Pump Operating Procedures...
  • Page 38 Step 12 Press the PUMP key to sanitize the inside of the air/mix pump. Step 13 Open the draw valve and draw off all the remaining Figure 42 cleaning/sanitizing solution. Operating Procedures PH61 Peristaltic Pump...
  • Page 39 This will force out any remaining Step 16 cleaning/sanitizing solution. When only mix is flowing Remove the restrictor cap. from the door spout, close the draw valve. PH61 Peristaltic Pump Operating Procedures...

  • Page 40: Daily Closing Procedures

    (The mix low light must not be ON.) Note: If the CLEAN MANUALLY light is flashing, do not add mix. The machine must be disassembled Figure 47 and brush cleaned within 24 hours. Operating Procedures PH61 Peristaltic Pump...
  • Page 41 Note: To assure sanitary conditions are maintained, brush each item for a total of 60 seconds, repeatedly Install the agitator back onto the agitator drive shaft housing. Replace the hopper cover. (See Figure 50.) dipping the brush in cleaning solution. PH61 Peristaltic Pump Operating Procedures...
  • Page 42 This procedure should be performed for at least 10 seconds per port. (See Figure 53.) Figure 55 Step 15 Remove, clean and reinstall the long drip pan Figure 53 through the front panel. Operating Procedures PH61 Peristaltic Pump...

  • Page 43: Daily Opening Procedures

    Remove the syrup hole plugs and spout cap with o-ring from the freezer door. Step 4 Sanitize the restrictor cap, syrup hole plugs, spout cap and o-ring, shake cup holder, front drip tray and splash shield, in the cleaning/sanitizing solution. PH61 Peristaltic Pump Operating Procedures...
  • Page 44 10 to 15 times. Dip the brush in the solution before brushing each port. (See Figure 58.) Figure 60 Step 9 Using a clean, sanitized towel, wipe down the freezer door and area around the bottom of the Figure 58 freezer door. Operating Procedures PH61 Peristaltic Pump...

  • Page 45: Syrup Calibration & Priming

    AUTO key. (See Figure 62.) 4th flavor syrup. (See Figure 63.) Figure 62 Note: This step should be performed approximately 15 minutes prior to serving product. Figure 63 PH61 Peristaltic Pump Operating Procedures...
  • Page 46 For units using thin syrup: Press the AUTO key to start the pump and dispense syrup for 5 seconds. For units using thick syrup: Press the AUTO key Figure 65 to start the pump and dispense syrup for 7 seconds. 141020 Operating Procedures PH61 Peristaltic Pump...
  • Page 47 Step 8 be installed. Place the syrup hole plug o-ring into the Press the CAL key. A message will appear on the groove of the syrup hole plug, and lubricate. LCD. 141020 PH61 Peristaltic Pump Operating Procedures...

  • Page 48: Closing Procedures

    (See Figure 72.) This Procedure Must Be Completed Every Two Weeks! FOLLOW YOUR LOCAL HEALTH CODES. To disassemble the PH61, the following items will be needed: Two cleaning and sanitizing pails Necessary brushes (provided with unit) Approved cleaning/sanitizing solution with...
  • Page 49 Using the Step 4 double ended brush, brush clean the mix inlet hole. Repeat this procedure using clean, warm water, until (See Figure 74.) the water being discharged is clear. 140718 PH61 Peristaltic Pump Operating Procedures...
  • Page 50 5 minutes. cleaning/sanitizing solution. Note: These criteria must be met Repeat steps 2 through 7 with the second pail of simultaneously. These criteria will be met when the cleaning/sanitizing solution. unit is properly brush cleaned. Operating Procedures PH61 Peristaltic Pump...
  • Page 51 LED's will return to their normal function when the first. This will allow the o-ring to slide over the unit is unlocked. forward o-rings without falling into the open grooves. PH61 Peristaltic Pump Operating Procedures...

  • Page 52: Brush Cleaning

    Step 4 Step 8 Wipe all exterior surfaces of the unit with a clean, Place disassembled parts on clean and sanitized parts trays. sanitized towel. Operating Procedures PH61 Peristaltic Pump...

  • Page 53: Sanitizing The Syrup Lines

    Step 8 Step 10 Press the CAL key on the control panel to stop the Using a clean, sanitized towel, gently wipe any syrup flow of solution and lubricant from the plunger. PH61 Peristaltic Pump Operating Procedures...

  • Page 54: Pump Tube Replacement

    Clean the syrup cabinet interior with a clean, Step 7 sanitized towel. Spray resistant areas with Press the WASH key on the control panel to start cleaning/sanitizing solution. the flow of solution through the syrup line. Operating Procedures PH61 Peristaltic Pump...
  • Page 55 Open the pump by pushing up on the hinged cover. (See the arrow in Figure 83.) Figure 84 Step 15 Remove the clips from their respective collars. Step 16 Remove the fittings from the pump tube. Figure 83 PH61 Peristaltic Pump Operating Procedures...
  • Page 56 10 and 2 o'clock position. Step 1 Lubricate the o-rings on the syrup line fittings with Taylor Lube HP. (See Figure 85.) Step 5 Place the tube assembly into the pump body. (Make sure the syrup lines are pushed through the rear of the cabinet.)

  • Page 57: Important: Operator Checklist

    Deteriorated or j 6. Thoroughly clean and sanitize the syrup lines cracked water lines should be replaced only at least once a week. by an authorized Taylor technician. PH61 Peristaltic Pump Important: Operator Checklist...

  • Page 58: Winter Storage

    Winter Storage If the place of business is to be closed during the Your local Taylor Distributor can perform this service winter months, it is important to protect the unit by for you. following certain precautions, particularly if the Wrap detachable parts of the unit such as beater...

  • Page 59: Troubleshooting Guide

    CLOCKWISE as viewed from the front of the machine. Press the AUTO key to return to the AUTO mode. If the beater motor should go OFF on reset again, call service technician. PH61 Peristaltic Pump Troubleshooting Guide...
  • Page 60 Bad scraper blades. Replace the scraper blades. The viscosity control is Call service technician. set too warm. Air passage is blocked in Brush clean the pump components and reassemble. the pump. Troubleshooting Guide PH61 Peristaltic Pump...
  • Page 61 Inadequate lubrication of Lubricate properly. the drive shaft. The drive shaft and Call service technician. beater assembly work forward. Worn rear shell bearing. Call service technician. Gear box out of Call service technician. alignment. PH61 Peristaltic Pump Troubleshooting Guide...
  • Page 62 Verify that the proper Make the proper syrup selection. syrup selection was made. Pump will not operate in Pump motor is not Push the reset button. the PUMP mode. activated. The membrane switch is Call service technician. defective. Troubleshooting Guide PH61 Peristaltic Pump...
  • Page 63 Verify condition in the Operator's Menu “fault” screen. tone continues. unit. Clear fault accordingly. Inadequate air clearance Minimum of 6” (152 mm) air space around all sides to around the unit. prevent recirculation of warm air. PH61 Peristaltic Pump Troubleshooting Guide...
  • Page 64 Shakes have air bubbles Syrup valves are Disassemble and clean the syrup valves. in them. clogged. Mix low and mix out Milkstone build-up in the Clean hoppers thoroughly. probes are not hopper. functioning. Troubleshooting Guide PH61 Peristaltic Pump...

  • Page 65: Parts Replacement Schedule

    Black Bristle Brush, 1” x 2” Inspect & Replace Minimum if Necessary Double-Ended Brush Inspect & Replace Minimum if Necessary Door Spout Brush Inspect & Replace Minimum if Necessary Brush Set (3) Inspect & Replace Minimum if Necessary PH61 Peristaltic Pump Parts Replacement Schedule...

  • Page 66: Section 10 Limited Warranty On Equipment

    Taylor, through an authorized Taylor distributor or service agency, will provide a new or re-manufactured part, at Taylor’s option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Product failure.
  • Page 67 LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.

  • Page 68: Limited Warranty On Parts

    Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re-manufactured Part, at Taylor’s option, to replace the failed defective Part at no...
  • Page 69 Parts or the units in which they are installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or normal wear or deterioration.

  • Page 70: Taylor Company 750 N. Blackhawk Blvd

    LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.

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