Page 1: Table Of Contents
• BROADCAST ACKNOWLEDGER ® Carrier Comfort Network Remote Alarm and Alert Relays ....17 Alarm Control ........40 •...
Page 2: Safety Considerations
CONTENTS (cont) Page Page TROUBLESHOOTING ..... . 100-128 Dual Chiller Sequence of Operation ... . . 47 Alarms and Alerts .
Page 3: General
WARNING CAUTION DO NOT VENT refrigerant relief valves within a building. This unit uses a microprocessor control system. Do not Outlet from relief valves must be vented in accordance short or jumper between terminations on circuit boards or with the latest edition of ANSI/ASHRAE (American modules;...
Page 4: Conventions Used In This Manual
Open Protocol for the controlled exchange of data between two or more intelligent control devices or BMS. BACnet is used over IP (Internet Protocol). • CCN — Carrier Comfort Network . Protocol for the con- ® trolled exchange of data between two or more intelligent...
Page 5 Table 2 — Control and Power Drawings UNIT DESCRIPTION LOCATION Typical Field Connections Wiring Schematic Fig. 70, page 117 Power Wiring Schematic (Std) Fig. 71, page 118 Power Wiring Schematic (Mid) Fig. 73, page 120 30XV140 Fig. 74, page 121 Power Wiring Schematic (High) Fig.
Page 6: Status Message Box
To display the SDT and SST for each circuit select the i. See The following buttons appear on the top panel of the home Fig. 3. screen. See Table 3 for more general screen buttons. Main Menu — Press the Main Menu button to access all unit functions.
Page 7 Table 4 — Status Messages MESSAGE STATUS COMMUNICATION FAILURE! Equipment controller did not respond while reading the table content. Equipment controller denies access to one of the tables. See Touch Pilot Login and ACCESS DENIED! Display Setup, page 8. LIMIT EXCEEDED! The value entered exceeds the parameter limit.
Page 8: Touch Pilot Login And Display Setup
TOUCH PILOT LOGIN AND DISPLAY SETUP — Changing the Units of Measurement — The User Login ™ Certain control functions and navigation menus are password Screen (Fig. 4) offers 2 choices for units of measurement: US protected. There are multiple levels of user access on the Imperial or Metric.
Page 9: General Configuration Table
TRENDINGS SCREEN — The Trendings screen allows for easy monitoring of parameters selected by the user. To access the Trendings screen, select Trendings on the Main Menu. See Fig. 10. a30-5911 Fig. 7 — Data Entry Screen Since Setpoint Select (Fig. 6) is a forcible point (the op- erator is able to manually override the auto function), the Force Variable screen will be displayed.
Page 10 HOME MAIN MENU LOG IN/LOG OUT CONFIRM STOP CHOOSE OPERATING MODE ALARM MENU PRESSURES TEMPERATURES GENERAL PARAMETERS RESET ALARMS OUTPUTS STATUS PUMPS STATUS CURRENT ALARMS INPUTS STATUS MODES ALARM HISTORIC SETPOINT TABLE RUN TIMES QUICK TEST TABLE MAJOR ALARM HISTORIC MAINTENANCE MENU CONFIGURATION MENU TRENDINGS...
Page 11: Setting Time And Date
SETTING TIME AND DATE — The date and time for the compressor VFD enable relays, and customer-supplied controls can be set by opening the Main Menu  Configuration alarm and running relays. Information is transmitted Menu  Date/Time Configuration. The date, time, day of the between the SIOB boards and the Touch Pilot module via a week, and daylight saving time option can be set on this screen.
Page 12 a30-5864...
Page 13 Table 6 — SIOB-A Inputs and Outputs ITEM IN/OUT TYPE BOARD CONNECTOR CCN POINT DESCRIPTION DI-01 Dry contact ONOFF_ SW Remote On-Off Switch (SW1) DI-02 Dry contact SETP_SW Dual Setpoint Switch DI-03 Dry contact LIM_SW1 Demand Limit Switch 1 OnOff DI-04 Dry contact —...
Page 14 RED LED - STATUS DIP SWITCH GREEN LED - LEN (Local Equipment Network) STATUS SIO (LEN) JUMPER JP2 JUMPER JP1 CH13 CH10 CH11 CH12 Fig. 17 — AUX Board Table 8 — AUX Board A Inputs and Outputs CHANNEL IN/OUT TYPE BOARD CONNECTOR CCN POINT DESCRIPTION (SEE NOTE 1)
Page 15: Enable-Off-Remote Contact Switch (Sw1)
The EMM Enable-Off-Remote Contact Switch (SW1) — Energy Management Module (EMM) — The position of the Enable/Off/Remote contact switch is is available as a factory-installed option or as a field-installed ignored except when the “remote mode” control type is accessory. See Fig. 18. The EMM receives 4 to 20 mA inputs selected.
Page 16: Local Equipment Network
Relay Information is trans- ® Local Equipment Network — Carrier Comfort Network (CCN) Interface — mitted between modules via a 3-wire communication bus or All 30XV units can be connected to the CCN, if desired. The LEN (Local Equipment Network).
Page 17: Remote Alarm And Alert Relays
a30-4082 Fig. 19 — Touch Pilot CCN Communication Wiring It is important when connecting to a CCN communication CONFIGURATION (SOFTWARE) bus that a color-coding scheme be used for the entire network Touch Pilot™ Operation Configuration to simplify the installation. It is recommended that red be used The Touch Pilot control system can be config- Tables —...
Page 18 Table 13 — Main Menu Table ITEM CCN MENU NAME ACCESS MENU TEXT DESCRIPTION MENU ICON GENUINT General Parameters TEMP Temperatures PRESSURE Pressures INPUTS Inputs Status OUTPUTS Outputs Status PUMPSTAT Pump Status RUNTIME Run Times MODES Modes SETPOINT USER Setpoint Table CONFIG USER Configuration Menu...
Page 19 Table 15 — Configuration Menu Table ITEM CCN MENU NAME ACCESS MENU TEXT DESCRIPTION MENU ICON GEN_CONF USER General Configuration PUMPCONF USER Pump Configuration USERCONF USER User Configuration RESETCFG USER Reset Configuration SCHEDULE USER Schedule Menu HOLIDAY USER Holiday Menu BROCASTS USER Broadcast Menu...
Page 20: Machine Control Methods
Table 16 — Maintenance Menu Table ITEM CCN MENU NAME ACCESS MENU TEXT DESCRIPTION ICON CAPACTRL SERVICE Capacity Control VLT_DRV SERVICE VLT Drive Maintenance LAST_POR SERVICE Last PowerOn Reset EXV_CTRL SERVICE EXV Control LIMITS SERVICE Control Limits M_MSTSLV SERVICE Master Slave Control ECO_CTRL SERVICE EXV Eco.
Page 21: Operating Type Selection
Table 17 — Operating Types OPERATING OPERATING TYPE CONTROL METHOD DESCRIPTION MODES The unit is under Local control method. It will remain halted and will ignore all Local LOCAL — OFF CCN network commands and remote switch contacts. The unit is under Local control method and will be allowed to start. The control Local will ignore all remote control contacts (except the demand limit contact) and all LOCAL —...
Page 22: Machine Start Delay
Table 19 — Start/Stop Control PARAMETER STATUS CONTROL UNIT ACTIVE OPERATING TYPE Alarm METHOD STATUS CHIL_S_S Onoff_sw ms-ctrl chil_occ state EMSTOP Shutdown Local Off (LOFF) — — — — — — Local Local On (L-C) — — — — Disable Local —...
Page 23: Cooling Setpoint Selection
are listed in Table 20. These values depend on the Evaporator and ice contact state, the active set point may alternately Fluid Type and the Brine Freeze Setpoint (see Chilled Water be set to the Cooling Ice Setpoint. Fluid Type Selection on page 25). •...
Page 24 To set the occupancy schedules, select OCCPC01S or OC- Table 22 — Configuring Schedules (Example) CPC02S and select the applicable days for the displayed time schedule period. The selected period will be displayed as a ITEM PATH VALUE green band on the timeline. Press the Save button to confirm or Period 1 the Cancel button to cancel changes.
Page 25: Chilled Water Fluid Type Selection
By configuring their appropriate Time Schedule decisions supplied. Table 23 summarizes evaporator pump configura- to the same number, other devices on the network can follow tion parameters. Fig. 23 shows the wiring. this same schedule. The Enable/Off/Remote Contact must be in Table 23 —...
Page 26: Periodic Pump Quick Start
The factory default for this item is YES. or series arrangement supplying chilled fluid on a common loop. The chillers must be linked by the Carrier Comfort Net- MANUAL OPERATION — The evaporator pumps can be work (CCN) network and operate on the same bus.
Page 27 NOTE: After compressors are fully loaded, they will both load and unload equally with the VFDs (variable frequency drives). Fig. 24 — Initial Compressor Loading/Unloading Method The CCN communication port for the Master and Slave delay initiated after starting the lead chiller, before checking chillers must be joined using a shielded cable in order to avoid whether to start an additional chiller.
Page 28: Dual Chiller Control For Parallel Applications
set point error will be reset downwards by 4° F (2.2° C) pro- the lower limit of the fresh water range, it is possible for vided that the lead capacity is not zero. changeable leaving water conditions as the chilled water flow rate drops to an operating unit, causing the leaving chilled wa- Each dual chiller application, Parallel and Series, is de- ter temperature to drop and initiate the evaporator freeze pro-...
Page 29 Table 24 — Dual Master Chiller Control Parameters for Parallel Applications DISPLAY NAME PATH VALUE 1 (Master) Master/Slave Select Default: 0 (Disable) 1=Local Control 2=Remote Control Master Control Type 3=CCN Control Default: 1(Local) Configure for proper control type. Must be set to the Slave Chiller’s address. The Master and Slave chiller must have different Slave Address addresses and be on the same Bus Number...
Page 30 CHWS TEMP SENSORS CHECK VALVES CONTROL BOX CONTROL BOX LOAD SLAVE MASTER CHILLER CHILLER SLAVE MASTER PUMP PUMP NOTE: This is a simplified wiring diagram. FIELD WIRING Not all hydronic specialties are shown. FIELD COMMUNICATION WIRING Fig. 25 — Typical Parallel Master/Slave Chillers Dedicated Primary Pumping, Variable Flow, Leaving Water Control CHWS TEMP SENSORS ISOLATION VALVES...
Page 31 CHECK VALVES CONTROL BOX CONTROL BOX LOAD SLAVE MASTER CHILLER CHILLER SLAVE MASTER PUMP PUMP FIELD WIRING NOTE: This is a simplified wiring diagram. FIELD COMMUNICATION WIRING Not all hydronic specialties are shown. Fig. 27 — Typical Parallel Master/Slave Chillers Dedicated Primary Pumping, Variable Flow, Entering Water Control ISOLATION VALVES CONTROL BOX...
Page 32 Table 26 — Master Chiller Configuration in Series Applications DISPLAY NAME PATH VALUE 1 (Master) Master/Slave Select Default: 0 (Disable) 1=Local Control 2=Remote Control Master Control Type 3=CCN Control Default: 1(Local) Configure for proper control type. Must be set to the Slave Chiller’s address. The Master and Slave chiller must have Slave Address different addresses and be on the same...
Page 33: Dual Chiller Pump Control For Series
DUAL CHILLER PUMP CONTROL FOR SERIES Outdoor Air Temperature (OAT), Return Water Reset (Delta CHILLER APPLICATIONS — Pump control for series T), 4-20mA control, and Space Temperature control: chiller applications is controlled by the master chiller only. The control of the slave chiller is directed through com- DISPLAY PATH VALUE...
Page 34 DESIGN RISE (TYPICAL) a30-4066 LOADING (%) Fig. 30 — Leaving Chilled Water Temperature Control DESIGN RISE (TYPICAL) a30-4478 LOADING % Fig. 31 — Return Water Temperature Control Load Profile...
Page 35: Outside Air Temperature Reset
OUTSIDE AIR TEMPERATURE RESET — The control To configure this option with the Touch Pilot™ display: system is capable of temperature reset based on outdoor-air temperature (OAT). Typically as the outdoor temperature de- DISPLAY NAME PATH VALUE creases so does building cooling load. The chilled water tem- Cooling Reset Low = 0°...
Page 36 DELTA T RESET (RETURN WATER RESET) — The To configure this option with the Touch Pilot display: ™ control system is also capable of performing fluid temperature reset based on evaporator fluid temperature difference (Delta DISPLAY PATH VALUE NAME T), sometimes called return water reset. Because the change in temperature through the evaporator is a measure of the building Cooling Reset Low = 0°...
Page 37 4-20 mA TEMPERATURE RESET — The control system is To configure this option with the Touch Pilot™ display: also capable of temperature reset based on an externally pow- ered 4 to 20 mA signal. The Energy Management Module DISPLAY NAME PATH VALUE (EMM) is required for temperature reset using a 4 to 20 mA...
Page 38: Demand Limit
SPACE TEMPERATURE RESET — The control system is the user-configurable level at a 20 mA input signal. The third also capable of temperature reset based on space temperature. type uses the CCN Loadshed module and has the ability to lim- The energy management module (EMM) and accessory sensor it the current operating capacity to maximum and further re- (P/N 33ZCT55SPT) are required for temperature reset using...
Page 39: Externally Powered (4 To 20 Ma) Demand
Switch Controlled — If using 2 or 3-step demand limit con- EXTERNALLY POWERED (4 to 20 mA) DEMAND trol, an energy management module must be installed. One- LIMIT — The energy management module is required for 4 to step demand limit control does not require the energy manage- 20 mA demand limit control.
Page 40: Ccn Loadshed Controlled Demand Limit
CCN LOADSHED CONTROLLED DEMAND LIMIT — To with compensation for daylight savings, date, holiday flag, and configure Demand Limit for CCN Loadshed control, the unit Op- the outdoor-air temperature. erating Type Control must be in CCN control. With the Touch Pi- Set this variable to 2 for stand-alone OAT broadcast.
Page 41: Daylight Saving Time Configuration
Typical configuration of the Alarm Routing variable is Table 28 — Daylight Saving Time Configuration 11010000. This Alarm Routing status will transmit alarms to ComfortVIEW software, TeLink, BACLink, and DataLINK. ™ DISPLAY NAME PATH VALUE 1 or 2 This option cannot be configured with the Touch Pilot dis- Activate Default = 2 play.
Page 42: Head Pressure Control (Variable Speed Fans)
Override #14: Low LWT (Leaving Water Temperature) — the DGT goes below 186.4 F (85.8 C) and more than 5 min- This override stops the compressors if LWT < freeze + utes have passed. This override has priority over almost ev- freeze_ov (freeze = Main Menu ...
Page 43: Pre-Start-Up
Nb is the number of samples the controller uses to determine if PRE-START-UP unit is stable. One sample is taken per second. Optimization Deviation Tolerance is the percentage change in the capacity IMPORTANT: Complete the Start-Up Checklist for which will trigger the controls to get out of optimization and re- 30XV Liquid Chillers at the end of this publication.
Page 44: Operating Limitations
Operating Limitations 1. Determine average voltage: TEMPERATURES — Unit operating temperature limits are listed in the table below. 243+236+238 Average voltage = TEMPERATURE Maximum Ambient Temperature Minimum Ambient Temperature* Maximum Evaporator EWT† Maximum Evaporator LWT 2. Determine maximum deviation from average voltage: Minimum Evaporator LWT 38** (AB) 243 –...
Page 45 †For applications requiring evaporator entering water temperature 2. Nominal flow rates required at AHRI (Air-Conditioning, Heating operation at less than 45 F (7.2 C), contact your local Carrier repre- and Refrigeration Institute) conditions: 44 F (7 C) leaving fluid sentative for unit selection using the Carrier electronic catalog.
Page 46 Unit Sizes 30XV140, 160, 180, 200, 225 140 Std Tier 140 Mid, High, & 160 Std Tier 160 Mid, High, & 180 Std Tier 180 Mid, High, & 200 Std Tier 200 Mid, & High Tier 225 Std Tier 225 Mid, & High Tier 0.00 10.00 20.00...
Page 47: Operation
OPERATION With a command to start the Sequence of Operation — chiller, the evaporator pump will start. After verifying water flow, the control will monitor the entering and leaving water temperature. If the need for mechanical cooling is determined, the control decides which circuit and compressor to start. The control will start the required compressor completely unloaded VALVE MOTOR COVER and de-energize the oil separator heater (if already energized).
Page 48: Operating Modes
When the pulldown time and lag start time have elapsed value to 1 = Outside Air Temperature, 2 = Fluid Delta T, 3 = and the Combined Leaving Chilled Water Temperature is 4-20 mA Input, 4 = Space Temperature) and reset is active. more than 3°...
Page 49 The RJ11 connector is used as access into perature thermistors. These thermistors are 5,000 ohms at the Carrier Comfort Network (CCN) at the sensor. ® 77 F (25 C) and are identical in temperature versus resis- To connect the space temperature sensor (see Fig.
Page 50 Table 33 — 5K Thermistor Temperature (°F) vs Resistance TEMP RESISTANCE TEMP RESISTANCE TEMP RESISTANCE TEMP RESISTANCE TEMP RESISTANCE (Ohms) (Ohms) (Ohms) (Ohms) (Ohms) –25 98,010 4,976 1,614 19,393 –24 94,707 4,855 1,582 18,843 –23 91,522 4,737 1,550 18,311 1,519 –22 88,449 4,622...
Page 51: Thermistors
ECONOMIZER TEMPERATURE (ECTA) SUCTION GAS TEMPERATURE (SGTA) COMPRESSOR A LIQUID TEMP (LIQT A) TEMPERATURE DISCHARGE GAS TEMPERATURE (DGTA) LEAVING WATER TEMPERATURE (LWT) OUTDOOR AIR ENTERING WATER TEMPERATURE (OAT) TEMPERATURE (EWT) DISCHARGE GAS TEMPERATURE (DGTB) LIQUID TEMP SUCTION GAS (LIQT B) ECONOMIZER TEMPERATURE (SGTB) COMPRESSOR B...
Page 52: Service
ECONOMIZER PRESSURE TRANSDUCER (EPT A) OIL PRESSURE DISCHARGE PRESSURE LIQUID LINE PRESSURE HIGH PRESSURE SUCTION PRESSURE TRANSDUCER (OPT A) TRANSDUCER (DPT A) TRANSDUCER (LPT A) TRANSDUCER (SPT A) SWITCH (HPS A) COMPRESSOR (A) OIL LEVEL SWITCH (OIL LSA) OIL SEPARATOR (A) EVAPORATOR FLOW SWITCH (CWFS) POWERBOX END...
Page 53: Main Exv Control
ECONOMIZER RELIEF ECONOMIZER FLOW TO COMPRESSOR ECONOMIZER EXV LIQUID LINE SHUT OFF VALVE BRAZED PLATE HEAT EXCHANGER (ECONOMIZER) MAIN EXV FILTER DRIER SIGHT GLASS MAIN FLOW TO EVAPORATOR Fig. 47 — Economizer Assembly 1. Cable 2. Glass Seal 3. Motor Housing 4.
Page 54 If the valve is not working properly, continue with the fol- For units with isolation valve option: Close the ball lowing test procedure: valves on the liquid line directly above the filter drier, af- ter the main EXV before the evaporator, and on the econ- Check the EXV output signals at appropriate terminals on omizer line to the compressor.
Page 55: Compressor Assembly
CLOSED ADAPTER 27mm / 1 OPEN DISASSEMBLY OPEN VALVE IN QUICK TEST SUB-MODE BEFORE DISASSEMBLING CLOSED ASSEMBLY 50Nm (36 ft-lb)+ 30° 27mm / 1 OPEN GASKET EF05BD271 NV 32.5mm EF05BD331 NV 36mm a30-4072 NOTES: 1. Push down on valve piston to close valve before assembling. 2.
Page 56: Evaporator Service
Oil is available in the following quantities from your local ther side of filter by removing the cap and closing the valve. Carrier representative: One is connected to the oil filter and the other is mounted on the compressor. Connect a charging hose to the ¼-in. access fit- QUANTITY TOTALINE PART NO.
Page 57 DISCHARGE HIGH PRESSURE PRESSURE TAP TRANSDUCER LOCATION MOTOR THERMISTOR TERMINALS DISCHARGE GAS THERMISTOR ECONOMIZER PORT HIGH PRESSURE SWITCH LOCATION COMPRESSOR TERMINALS OIL PRESSURE TRANSDUCER SIDE VIEW LOCATION VI SOLENOID VALVE OIL SOLENOID VALVE SUCTION PRESSURE OIL INLET PORT TRANSDUCER LOCATION SUCTION TEMPERATURE THERMISTOR...
Page 58 OIL SEPARATOR OIL SOLENOID OIL FILTER OIL SERVICE VALVES Fig. 51 — Typical Oil System (All Units) Fig. 53 — Suction Service Valve Fig. 52 — Suction Service Valve Butterfly Valve Open Butterfly Valve Closed...
Page 59 Contact your Service Parameters  Brine Freeze Setpoint) +1.0° F (0.5° C), local Carrier representative for assistance. then the heater will be turned on along with the pump. A current sensing relay monitors the current to the evap- CAUTION orator heaters.
Page 60: Tightening Evaporator Head Bolts
EVAPORATOR RETUBING — When retubing is required, obtain the service of qualified personnel experienced in boiler CAUTION maintenance and repair. Most standard procedures can be fol- lowed when retubing the evaporators. An 8% crush is recom- Hard scale may require chemical treatment for its preven- mended when rolling replacement tubes into the tube sheet.
Page 61: Preparation For Winter Shutdown
Evaporator heaters will not protect the evaporator from potential of tubing damage due to corrosion, scaling, and freeze-up in the event of power loss. algae. Carrier assumes no responsibility for evaporator damage resulting from untreated or improperly treated Microchannel Heat Exchanger (MCHX) Con- water.
Page 62: Routine Cleaning Of Rtpf Coil Surfaces
This cleaner is cleaner as described above. available from Carrier Replacement Parts division as part num- 3. Thoroughly wet finned surfaces with clean water and a ber P902-0301 for a one gallon container, and part number low velocity garden hose, being careful not to bend fins.
Page 63: Refrigerant Circuit
Fusible plugs are located in each cir- Refrigerant Circuit Relief Devices — cuit between the condenser and the liquid line shutoff valve. LEAK TESTING — Units are shipped with complete oper- PRESSURE RELIEF VALVES — Valves are installed in ating charge of refrigerant R-134a (see Physical Data tables supplied in the 30XV installation instructions) and should each circuit and are located on the evaporators and oil sepa- rators.
Page 64 CIRCUIT B COMPRESSOR VFD CIRCUIT A COMPRESSOR VFD 30XV140-200 CIRCUIT B COMPRESSOR VFD CIRCUIT A COMPRESSOR VFD 30XV225-325 Fig. 60 — VFD Compressor Locations...
Page 65 CONDENSER FAN DRIVES — Chillers with M or H in the 10th position of the model number or with the Low Ambi- CAUTION ent option will have condenser fans on each circuit which are controlled by one or two VFDs. The fans on each circuit all If the compressor VFD enclosure is removed for service it operate together at the same preprogrammed frequency.
Page 66 Table 41 — Condenser Fan Drive Arrangement, Standard Tier CIRCUIT 30XV140-180 FAN STAGE A CONTACTOR # FC A1 FC A2 FC A3 FC A4 Control FAN POSITION FMA1 FMA2 FMA3 FMA4 Box End FAN STAGE B CONTACTOR # FC B1 FC B2 FC B3 FC B4...
Page 67 Table 42 — Condenser Fan Drive Arrangement, Mid Tier 30XV 140 (All Voltages) VFD Designation Fan Position FMA1 FMA2 FMA3 FMA4 Control Box End VFD Designation Fan Position FMB1 FMB2 FMB3 FMB4 30XV 160,180 (208/230V) VFD Designation Fan Position FMA1 FMA2 FMA3 FMA4...
Page 68 Table 42 — Condenser Fan Drive Arrangement, Mid Tier (cont) 30XV300 (380V-575V) Designation FMA1 FMA2 FMA3 FMA4 FMA5 FMA6 FMA7 FMA8 Position Control Box End Designation FMA1 FMA2 FMA3 FMA4 FMA5 FMA6 FMA7 FMA8 Position 30XV325 (380-575V) Designation FMA1 FMA2 FMA3 FMA4 FMA5...
Page 69 Table 43 — Condenser Fan Drive Arrangement, High Tier 30XV140 (208/230V) Designation FMA1 FMA2 FMA3 FMA4 FMA5 Position Designation FMB1 FMB2 FMB3 FMB4 FMB5 Position Control 30XV140 (380-575V) Box End Designation FMA1 FMA2 FMA3 FMA4 FMA5 Position Designation FMB1 FMB2 FMB3 FMB4 FMB5...
Page 70 Table 43 — Condenser Fan Drive Arrangement, High Tier (cont) 30XV250, 275 (380V-575V) Designation FMA1 FMA2 FMA3 FMA4 FMA5 FMA6 FMA7 FMA8 Control Position Box End Designation FMA1 FMA2 FMA3 FMA4 FMA5 FMA6 FMA7 FMA8 Position 30XV300 (380-575V) Designation FMA1 FMA2 FMA3 FMA4...
Page 71: Vfd Display Navigation
VFD DISPLAY NAVIGATION when not in [Status] mode, or in case of an alarm or warning (alert). IMPORTANT: The VFDs are configured through the b. The operator data line in the middle section shows Touch Pilot controls, and parameters should not be up to 5 variables with their related units, regardless changed manually.
Page 72 Status Display III shows events and actions of the Smart variables to display on the local control panel, digital preset Logic Control. Figure 66 shows an example. speeds, scaling of analog references, closed loop single-zone and multi-zone applications, and specific functions related to fans, pumps and compressors.
Page 73 Torque, DC Link Voltage, Heat Sink Temperature, Control VFD CONFIGURATION TABLES — The configuration Card Temperature, Heater Status, and Communication Status. parameters for the VFDs are stored in the control system and are automatically sent to the drives when addressed. The pa- Fan VFD Status —...
Page 74 Table 46 — Compressor VFD Parameters for 380 V/60 Hz Units, 30XV140-225 30XV140 30XV160 30XV180 30XV200 30XV225 PARAMETER PARAMETER SETTING NUMBER DESCRIPTION DESCRIPTION CKT A CKT B CKT A CKT B CKT A CKT B CKT A CKT B CKT A CKT B 0-40 hand on button disabled...
Page 75 Table 47 — Compressor VFD Parameters for 380 V/60 Hz Units, 30XV250-325 30XV250 30XV275 30XV300 30XV325 PARAMETER PARAMETER DESCRIPTION SETTING DESCRIPTION NUMBER CKT A CKT B CKT A CKT B CKT A CKT B CKT A CKT B 0-40 hand on button disabled 1-03 torque profile...
Page 76 Table 48 — Compressor VFD Parameters for 460-575 V/60 Hz Units, 30XV140-225 30XV140 30XV160 30XV180 30XV200 30XV225 PARAMETER PARAMETER DESCRIPTION SETTING DESCRIPTION NUMBER CKT A CKT B CKT A CKT B CKT A CKT B CKT A CKT B CKT A CKT B 0-40 hand on button disabled...
Page 77 Table 49 — Compressor VFD Parameters for 460-575 V/60 Hz Units, 30XV250-325 30XV250 30XV275 30XV300 30XV325 PARAMETER PARAMETER DESCRIPTION SETTING DESCRIPTION NUMBER CKT A CKT B CKT A CKT B CKT A CKT B CKT A CKT B 0-40 hand on button disabled 1-03 torque profile...
Page 78 Table 50 — Fan VFD Parameters, Standard Tier, 30XV140-180 30XV140, 30XV160, 30XV180 PARAMETER DESCRIPTION ITEM 208/230V 380V 460V 575V 1-20 MOTOR POWER KW 10.4 — 10.4 — 10.4 — 10.4 — 10.4 — 10.4 — 10.4 — 10.4 — 1-22 MOTOR VOLTS —...
Page 79 Table 51 — Fan VFD Parameters, Standard Tier, 30XV200 30XV200 PARAMETER DESCRIPTION ITEM 208/230V 380V 460V 575V 1-20 MOTOR POWER KW 13.0 — 13.0 — 13.0 — 13.0 — 13.0 — 13.0 — 1-22 MOTOR VOLTS — — — — —...
Page 80 Table 52 — Fan VFD Parameters, Standard Tier, 30XV225 30XV225 PARAMETER DESCRIPTION ITEM 380V 460V 575V 1-20 MOTOR POWER KW 15.6 — 10.4 — 15.6 — 10.4 — 15.6 — 10.4 — 1-22 MOTOR VOLTS — — — — — —...
Page 81 Table 53 — Fan VFD Parameters, Standard Tier, 30XV250-275 30XV250, 30XV275 PARAMETER DESCRIPTION ITEM 380V 460V 575V 1-20 MOTOR POWER KW 15.6 — 15.6 — 15.6 — 15.6 — 15.6 — 15.6 — 1-22 MOTOR VOLTS — — — — —...
Page 82 Table 54 — Fan VFD Parameters, Standard Tier, 30XV300 30XV300 PARAMETER DESCRIPTION ITEM 380V 460V 575V 1-20 MOTOR POWER KW 18.2 — 18.2 — 18.2 — 18.2 — 18.2 — 18.2 — 1-22 MOTOR VOLTS — — — — — —...
Page 83 Table 55 — Fan VFD Parameters, Standard Tier, 30XV325 30XV325 PARAMETER DESCRIPTION ITEM 380V 460V 575V 1-20 MOTOR POWER KW 13.0 10.4 13.0 13.0 10.4 13.0 13.0 10.4 13.0 1-22 MOTOR VOLTS MOTOR FREQUENCY 1-23 [HZ] MOTOR INTENSITY 1-24 32.5 26.0 32.5 13.0...
Page 84 Table 56 — Fan VFD Parameters, Mid Tier, 30XV140 30XV140 PARAMETER DESCRIPTION ITEM 208/230V 380V 460V 575V 1-20 MOTOR POWER KW 10.4 — 10.4 — 10.4 — 10.4 — 10.4 — 10.4 — 10.4 — 10.4 — 1-22 MOTOR VOLTS —...
Page 85 Table 57 — Fan VFD Parameters, Mid Tier, 30XV160-180 30XV160, 30XV180 PARAMETER DESCRIPTION ITEM 208/230V 380V 460V 575V 1-20 MOTOR POWER KW 13.0 — 13.0 — 13.0 — 13.0 — 13.0 — 13.0 — 1-22 MOTOR VOLTS — — — —...
Page 86 Table 58 — Fan VFD Parameters, Mid Tier, 30XV200 30XV200 PARAMETER DESCRIPTION ITEM 208/230V 380V 460V 575V MOTOR POWER 1-20 15.6 — 15.6 — 15.6 — 15.6 — 15.6 — 15.6 — 1-22 MOTOR VOLTS — — — — — —...
Page 87 Table 59 — Fan VFD Parameters, Mid Tier, 30XV225 30XV225 PARAMETER DESCRIPTION ITEM 380V 460V 575V 1-20 MOTOR POWER KW 18.2 — 13.0 — 18.2 — 13.0 — 18.2 — 13.0 — 1-22 MOTOR VOLTS — — — — — —...
Page 88 Table 60 — Fan VFD Parameters, Mid Tier, 30XV250-275 30XV250, 30XV275 PARAMETER DESCRIPTION ITEM 380V 460V 575V 1-20 MOTOR POWER KW 18.2 — 18.2 — 18.2 — 18.2 — 18.2 — 18.2 — 1-22 MOTOR VOLTS — — — — —...
Page 89 Table 61 — Fan VFD Parameters, Mid Tier, 30XV300 30XV300 PARAMETER DESCRIPTION ITEM 380V 460V 575V 1-20 MOTOR POWER KW 13.0 10.4 13.0 13.0 10.4 13.0 13.0 10.4 13.0 1-22 MOTOR VOLTS MOTOR FREQUENCY 1-23 [HZ] MOTOR INTENSITY 1-24 32.5 26.0 32.5 13.0...
Page 90 Table 62 — Fan VFD Parameters, Mid Tier, 30XV325 30XV325 PARAMETER DESCRIPTION ITEM 380V 460V 575V 1-20 MOTOR POWER KW 13.0 10.4 13.0 10.4 13.0 10.4 13.0 10.4 13.0 10.4 13.0 10.4 1-22 MOTOR VOLTS MOTOR FREQUENCY 1-23 [HZ] MOTOR INTENSITY 1-24 32.5 26.0...
Page 91 Table 63 — Fan VFD Parameters, High Tier, 30XV140 30XV140 PARAMETER DESCRIPTION ITEM 208/230V 380V 460V 575V 1-20 MOTOR POWER KW 13.0 — 13.0 — 13.0 — 13.0 — 13.0 — 13.0 — 1-22 MOTOR VOLTS — — — — —...
Page 92 Table 64 — Fan VFD Parameters, High Tier, 30XV160-180 30XV160, 30XV180 PARAMETER DESCRIPTION ITEM 208/230V 380V 460V 575V 1-20 MOTOR POWER KW 15.6 — 15.6 — 15.6 — 15.6 — 15.6 — 15.6 — 1-22 MOTOR VOLTS — — — —...
Page 93 Table 65 — Fan VFD Parameters, High Tier, 30XV200 30XV200 PARAMETER DESCRIPTION ITEM 208/230V 380V 460V 575V 1-20 MOTOR POWER KW 10.4 10.4 18.2 — 18.2 — 18.2 — 18.2 — 18.2 — 18.2 — 1-22 MOTOR VOLTS — — —...
Page 94 Table 66 — Fan VFD Parameters, High Tier, 30XV225 30XV225 PARAMETER DESCRIPTION ITEM 380V 460V 575V 1-20 MOTOR POWER KW 10.4 10.4 15.6 — 10.4 10.4 15.6 — 10.4 10.4 15.6 — 1-22 MOTOR VOLTS — — — MOTOR FREQUENCY 1-23 —...
Page 95 Table 67 — Fan VFD Parameters, High Tier, 30XV250-275 30XV250, 30XV275 PARAMETER DESCRIPTION ITEM 380V 460V 575V 1-20 MOTOR POWER KW 13.0 10.4 13.0 13.0 10.4 13.0 13.0 10.4 13.0 1-22 MOTOR VOLTS MOTOR FREQUENCY 1-23 [HZ] MOTOR INTENSITY 1-24 32.5 26.0 32.5...
Page 96 Table 68 — Fan VFD Parameters, High Tier, 30XV300 30XV300 PARAMETER DESCRIPTION ITEM 380V 460V 575V 1-20 MOTOR POWER KW 13.0 10.4 13.0 10.4 13.0 10.4 13.0 10.4 13.0 10.4 13.0 10.4 1-22 MOTOR VOLTS MOTOR FREQUENCY 1-23 [HZ] MOTOR INTENSITY 1-24 32.5 26.0...
Page 97 Table 69 — Fan VFD Parameters, High Tier, 30XV325 30XV325 PARAMETER DESCRIPTION ITEM 380V 460V 575V 1-20 MOTOR POWER KW 15.6 10.4 15.6 10.4 15.6 10.4 15.6 10.4 15.6 10.4 15.6 10.4 1-22 MOTOR VOLTS MOTOR FREQUENCY 1-23 [HZ] MOTOR INTENSITY 1-24 39.0 26.0...
Page 98 VFD ALARM RESET — As long as communication is es- tablished between the Touch Pilot™ controls and the VFD, CAUTION most alarms can be reset directly through the chiller control system. Use all proper rigging procedures and precautions when VFD REPLACEMENT PROCEDURE — If required, VFDs moving VFDs to avoid damage to the equipment.
Page 99 VFD typical location. capacitor banks. If the unit has been stored for more than 3 years without power applied to the drives, contact Carrier Ser- vice to obtain information and instructions for reforming the capacitor banks.
Page 100: Maintenance
• Check condenser coils for debris; clean as necessary with alarm, but the unit is still running. A solid red highlighted bell Carrier approved coil cleaner. icon indicates that the unit is shut down due to a detected fault. • Periodic clean water rinse, especially in coastal and CURRENT ALARMS —...
Page 101 Table 72 — Alarm Reference Lists BY NAME ALARM NAME CODE Circ A - High Condensing temperature out of map compressor Alarm 10037 Circ A - High saturated temperature out of map compressor Alarm 10101 Circ B - High Condensing temperature out of map compressor Alarm 10038 Circ B - High saturated temperature out of map compressor Alarm 10102...
Page 102 Table 72 — Alarm Reference Lists (cont) BY NAME (cont) ALARM NAME CODE Fan A1 VFD Error, Circuit A Alarm 20nnn Fan A1 VFD Error, Circuit A Alarm 38nnn Fan A2 VFD Error, Circuit A Alarm 21nnn Fan A2 VFD Error, Circuit A Alarm 39nnn Fan B1 VFD Error, Circuit B Alarm 23nnn...
Page 103 Table 72 — Alarm Reference Lists (cont) BY CODE CODE ALARM NAME Alarm 10001 Evaporator Freeze Protection Alarm 10005 Circuit A Low Suction Temperature Alarm 10006 Circuit B Low Suction Temperature Alarm 10014 Customer Interlock failure Alarm 10031 Unit is in Emergency Stop Alarm 10032 Evaporator Pump #1 fault Alarm 10033...
Page 104 Table 72 — Alarm Reference Lists (cont) BY CODE (cont) CODE ALARM NAME Alarm 21nnn Fan A2 VFD Error, Circuit A Alarm 23nnn Fan B1 VFD Error, Circuit B Alarm 24nnn Fan B2 VFD Error, Circuit B Alarm 35nnn Compressor VFD Error, Circuit A Alarm 36nnn Compressor VFD Error, Circuit B Alarm 38nnn...
Page 105 - control voltage for proper voltage - open chilled water flow switch LEGEND — Carrier Comfort Network® MOP — Maximum Operating Pressure — Energy Management Module — Outdoor Air Temperature — Entering Water Temperature SIOB — Standard Input Output Board —...
Page 106 Switch Setpoint Con- Check unit configuration. allowed to start. configuration. figuration Failure LEGEND — Carrier Comfort Network® MOP — Maximum Operating Pressure — Energy Management Module — Outdoor Air Temperature — Entering Water Temperature SIOB — Standard Input Output Board —...
Page 107 Affected circuit will be restarted normally. 12032 Circuit B Condenser Subcooling Liquid Pressure Transducer LEGEND — Carrier Comfort Network® MOP — Maximum Operating Pressure — Energy Management Module — Outdoor Air Temperature — Entering Water Temperature SIOB — Standard Input Output Board —...
Page 108 Circuit B Alarms and Alerts section on down and Alert Codes page 111) LEGEND — Carrier Comfort Network® MOP — Maximum Operating Pressure — Energy Management Module — Outdoor Air Temperature — Entering Water Temperature SIOB — Standard Input Output Board —...
Page 109 - confirm correct configuration See Table 74 for alarm descriptions. LEGEND — Carrier Comfort Network® — Maximum Operating Pressure — Energy Management Module — Outdoor Air Temperature — Entering Water Temperature SIOB — Standard Input Output Board —...
Page 110 9014 Master and Slave parallel and series selection conflict 9015 Master and Slave EWT option in conflict with chiller in series 9016 Slave EWT option in conflict with chiller in series LEGEND — Carrier Comfort Network® — Entering Water Temperature...
Page 111: Vfd Alarms And Alerts
Check the VFD output current/compressor current, Contact Carrier Service Overcurrent Check VFD output current/compressor current, Confirm the motor size matches the VFD nameplate, check parameters 1-20 and 1-25 for correct motor data, Contact Carrier Service Earth fault Check if an earth fault exists...
Page 112 Check parameter 1-90 and confirm setting is [0], check motor temperature, Contact Carrier Service Torque limit exceeded Check the VFD output current/compressor current, Contact Carrier Service Overcurrent Check VFD output current/compressor current, Confirm the motor size matches the VFD nameplate, check parameters 1-20 and 1-25 for correct motor data, Contact Car-...
Page 113: Troubleshooting
BLACK BOX FUNCTION — The control system ated. This file can be accessed by using Carrier’s Service soft- equipped with a “black box” function that continuously stores ware and opened in software such as Microsoft Excel for operating parameters in the onboard memory every 5 seconds.
Page 114 Table 79 — Black Box Function Alarms Collected ALARM ALARM ALARM TEXT DESCRIPTION AND CCN MESSAGE ALARM TEXT DESCRIPTION AND CCN MESSAGE CODE CODE Evaporator Freeze Protection Circuit A Suction Transducer 10001 12004 Circuit A Low Suction Temperature Circuit B Suction Transducer 10005 12005 Circuit B Low Suction Temperature...
Page 115 TROUBLESHOOTING GUIDE — Table 80 shows potential unit issues and possible solutions. This table is meant only as a guide, and is not exhaustive in issues or solutions. Table 80 — Troubleshooting SYMPTOM POSSIBLE CAUSE POSSIBLE REMEDY Unit Does Not Run Check for power to unit •...
Page 116: Electrical Schematics
Example: Test the function of the Ckt A condenser fans Control and power schemat- Electrical Schematics — ics for 30XV units with Greenspeed ® intelligence are shown in • Power must be applied to the unit. The Enable/Off/ Figs. 70-81. Remote Contact switch must be in the OFF position.
Page 117 Fig. 70 — 30XV Typical Field Wiring Schematic...
Page 118 NOTE: See Legend on page 116. Fig. 71 — 30XV Standard Tier 140-275 (All Voltages) Power Schematic...
Page 119 NOTE: See Legend on page 116. Fig. 72 — 30XV Standard Tier 300, 325 (All Voltages) Power Schematic...
Page 120 NOTE: See Legend on page 116. Fig. 73 — 30XV Mid Tier 140 (All Voltages),160-275 (380/460/575v) Power Schematic...
Page 121 NOTE: See Legend on page 116. Fig. 74 — 30XV High Tier 140-200 (380/460/575v) Power Schematic...
Page 122 NOTE: See Legend on page 116. Fig. 75 — 30XV High Tier 140-200 (208/230v), Mid Tier 160-200 (208/230v) Power Schematic...
Page 123 NOTE: See Legend on page 116. Fig. 76 — 30XV High Tier 225-325 (All Voltages), Mid Tier 300, 325 (All Voltages) Power Schematic...
Page 124 NOTE: See Legend on page 116. Fig. 77 — 30XV High Tier 225-325 (All Voltages), Mid Tier 300, 325 (All Voltages) Power Schematic...
Page 125 Fig. 78 — 30XV Communication Wiring...
Page 126 Fig. 79 — 30XV 115V Control Wiring (All Tonnages, All Voltages)
Page 127 Fig. 80 — 30XV 24V Control Wiring (All Tonnages, All Voltages)
Page 128 Fig. 81 — 30XV 24V Control Wiring Schematic (All Tonnages, All Voltages)
Page 129: Display Tables
APPENDIX A — TOUCH PILOT™ DISPLAY TABLES GENERAL PARAMETERS CCN TABLE NAME: GENUNIT TABLE TYPE: 11H TOUCH PILOT PATH: Main Menu  General Parameters DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Local = 0 Net. = 1 Remote = 2 CTRL_TYP 0 to 3 Run Status...
Page 130: Appendix A - Touch Pilot
APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) PUMP CONFIGURATION CCN TABLE NAME: PUMPCONF TABLE TYPE: 11H TOUCH PILOT PATH: Main Menu  Configuration Menu  Pump Configuration DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Evap Pumps Sequence cpumpseq 0 to 4...
Page 131 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) TEMPERATURES CCN TABLE NAME: TEMP TABLE TYPE: 11H TOUCH PILOT PATH: Main Menu  Temperatures DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Evap Entering Fluid COOL_EWT °F (°C) Evap Leaving Fluid COOL_LWT °F (°C)
Page 132 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) INPUTS STATUS CCN TABLE NAME: INPUTS TABLE TYPE: 11H TOUCH PILOT PATH: Main Menu  Inputs Status DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Remote On/Off Switch ONOFF_SW open/close Remote Setpoint Switch...
Page 133 OUTPUTS STATUS CCN TABLE NAME: OUTPUTS TABLE TYPE: 11H TOUCH PILOT PATH: Main Menu  Outputs Status DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE CIRCUIT A LABEL_A normal/alarm Compressor A CP_A off/on Oil Solenoid Output A OIL_SL_A off/on VI Solenoid Output A...
Page 134 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) PUMP STATUS CCN TABLE NAME: PUMPSTAT TABLE TYPE: 11H TOUCH PILOT PATH: Main Menu  Pump Status DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Evap Pump #1 Command CPUMP_1 0 to 1 Evap Pump #2 Command...
Page 135 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) MODES CCN TABLE NAME: MODES TABLE TYPE: 11H TOUCH PILOT PATH: Main Menu  Modes DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Start Up Delay In Effect m_delay no/yes Second Setpoint In Use...
Page 136 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) VLT [VFD] DRIVE MAINTENANCE CCN TABLE NAME: VLT_DRV TABLE TYPE: 12H TOUCH PILOT PATH: Main Menu  Maintenance  VLT Drive Maintenance DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Cir A Drive Power...
Page 137 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) EXV CONTROL CCN TABLE NAME: EXV_CTRL TABLE TYPE: 12H TOUCH PILOT PATH: Main Menu  Maintenance  EXV Control DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Circuit A EXV Override Circuit A ov_exv_a EXV Position Circuit A...
Page 138 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) QUICK TEST TABLE CCN TABLE NAME: QCK_TEST TABLE TYPE: 12H TOUCH PILOT PATH: Main Menu  Quick Test Table DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Unit must be in L-off Disable/ Enable Quick Test Enable QCK_TEST...
Page 139 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) MASTER SLAVE CONTROL CCN TABLE NAME: M_MSTSLV TABLE TYPE: 12H TOUCH PILOT PATH: Main Menu  Maintenance Menu Master Slave Control DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE MASTER/SLAVE CONTROL Unit is Master or Slave...
Page 140 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) CONTROL LIMITS CCN TABLE NAME: LIMITS TABLE TYPE: 12H TOUCH PILOT PATH: Main Menu  Maintenance Menu Control Limits DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE EXV_dsh_act A dshacta °F(°C) EXV_dsh_stp A...
Page 141 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) EXV ECO. CONTROL CCN TABLE NAME: ECO_CTRL TABLE TYPE: 12H TOUCH PILOT PATH: Main Menu  Maintenance Menu EXV Eco. Control DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE EXV Eco Position Cir A eco_a...
Page 142 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) FAN DRIVE MAINTENANCE CCN TABLE NAME: FAN_DRV TABLE TYPE: 12H TOUCH PILOT PATH: Main Menu  Maintenance Menu Fan Drive Maintenance DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Fan Drive Power A1 fd_pwra1...
Page 143 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) FAN DRIVE ADDRESSING CCN TABLE NAME: FAN_DRV2 TABLE TYPE: 12H TOUCH PILOT PATH: Main Menu  Maintenance Menu Fan Drive Addressing DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Fan Drive A1 Attach SET_FDA1...
Page 144 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) SERVICE PARAMETERS CCN TABLE NAME: SERVICE TABLE TYPE: 13H TOUCH PILOT PATH: Main Menu  Configuration Menu Service Parameters DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Evaporator Fluid Type flui_typ 1 to 3 1 = Water, 2 = Med Brine...
Page 145 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) UPDATE RUNNING HOUR CCN TABLE NAME: UPDTHOUR TABLE TYPE: 13H TOUCH PILOT PATH: Main Menu  Configuration Menu  Update Running Hour DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Machine Operating Hours...
Page 146 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) MASTER/SLAVE CONTROL TABLE CCN TABLE NAME: MST_SLV TABLE TYPE: 13H TOUCH PILOT PATH: Main Menu  Configuration Menu Master Slave config DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE MASTER/SLAVE CONTROL Master/Slave Select...
Page 147 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) EMAIL CONFIGURATION CCN TABLE NAME: EMAILCFG TABLE TYPE: 13H TOUCH PILOT PATH: Main Menu  Configuration Menu Email Configuration DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Sender Email Part1 senderP1 Sender Email Part2 senderP2...
Page 148 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) BROADCAST MENU CCN TABLE NAME: BROCASTS TABLE TYPE: 14H TOUCH PILOT PATH: Main Menu  Configuration Menu Broadcast Menu DEFAULT READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE UNIT VALUE WRITE Activate ccnbroad 0 to 2 OAT Broadcast...
Page 149 APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont) CONTROL IDENTIFICATION CCN TABLE NAME: CTRL_ID TABLE TYPE: 20H TOUCH PILOT PATH: Main Menu  Configuration Menu Control Identification READ/ LINE TOUCH PILOT DESCRIPTION CCN NAME RANGE DEFAULT VALUE UNIT WRITE CCN Element Number 0-239 CCN Bus Number 0 to 239...
Page 150: Appendix B - Ccn Point Table
APPENDIX B — CCN POINT TABLE TRANSLATOR CCN TABLE CCN POINT NAME DATABASE POINT NAME ACCESSIBLE CTRL_TYP GENUNIT_CTRL_TYP CHIL_S_S GENUNIT_CHIL_S_S CHIL_OCC GENUNIT_CHIL_OCC min_left GENUNIT_min_left SP_SEL GENUNIT_SP_SEL SP_OCC GENUNIT_SP_OCC GENUNIT CAP_T GENUNIT_CAP_T GENUNIT_SP CTRL_PNT GENUNIT_CTRL_PNT EMSTOP GENUNIT_EMSTOP DEM_LIM GENUNIT_DEM_LIM min_lim GENUNIT_min_lim VERS_ID GENUNIT_VERS_ID COOL_EWT...
Page 151 APPENDIX B — CCN POINT TABLE (cont) TRANSLATOR CCN TABLE CCN POINT NAME DATABASE POINT NAME ACCESSIBLE ONOFF_SW INPUTS_ONOFF_SW SETP_SW INPUTS_SETP_SW LIM_SW1 INPUTS_LIM_SW1 LIM_SW2 INPUTS_LIM_SW2 OIL_L_A INPUTS_OIL_L_A OIL_L_B INPUTS_OIL_L_B SP_RESET INPUTS_SP_RESET INPUTS LIM_ANAL INPUTS_LIM_ANAL leak_v INPUTS_leak_v leak_2_v INPUTS_leak_2_v REM_LOCK INPUTS_REM_LOCK ICE_SW INPUTS_ICE_SW OCC_OVSW...
Page 152 APPENDIX B — CCN POINT TABLE (cont) TRANSLATOR CCN TABLE CCN POINT NAME DATABASE POINT NAME ACCESSIBLE HR_MACH RUNTIME_HR_MACH HR_CP_A RUNTIME_HR_CP_A st_cp_a RUNTIME_st_cp_a HR_CP_B RUNTIME_HR_CP_B st_cp_b RUNTIME_st_cp_b hr_cpum1 RUNTIME_hr_cpum1 hr_cpum2 RUNTIME_hr_cpum2 VIctA RUNTIME_VIctA VIctB RUNTIME_VIctB hrfana01 RUNTIME_hrfana01 hrfana02 RUNTIME_hrfana02 hrfana03 RUNTIME_hrfana03 hrfana04 RUNTIME_hrfana04...
Page 153 APPENDIX B — CCN POINT TABLE (cont) TRANSLATOR CCN TABLE CCN POINT NAME DATABASE POINT NAME ACCESSIBLE QCK_TEST QCK_TEST_QCK_TEST Q_EXVA QCK_TEST_Q_EXVA Q_OILS_A QCK_TEST_Q_OILS_A Q_ECO_A QCK_TEST_Q_ECO_A Q_OILHTA QCK_TEST_Q_OILHTA Q_010_A QCK_TEST_Q_010_A Q_COMPA QCK_TEST_Q_COMPA Q_ISOP_A QCK_TEST_Q_ISOP_A Q_VI_A QCK_TEST_Q_VI_A Q_VFAN_A QCK_TEST_Q_VFAN_A Q_EXVB QCK_TEST_Q_EXVB Q_OILS_B QCK_TEST_Q_OILS_B Q_ECO_B QCK_TEST_Q_ECO_B...
Page 154 APPENDIX B — CCN POINT TABLE (cont) TRANSLATOR CCN TABLE CCN POINT NAME DATABASE POINT NAME ACCESSIBLE SET_FDA1 FAN_DRV2_SET_FDA1 SET_FDA2 FAN_DRV2_SET_FDA2 FAN_DRV2 SET_FDB1 FAN_DRV2_SET_FDB1 SET_FDB2 FAN_DRV2_SET_FDB2 CHIL_S_S PROTOCOL_CHIL_S_S CPUMP_1 PROTOCOL_CPUMP_1 CPUMP_2 PROTOCOL_CPUMP_2 CTRL_PNT PROTOCOL_CTRL_PNT DEM_LIM PROTOCOL_DEM_LIM EMSTOP PROTOCOL_EMSTOP HC_SEL PROTOCOL_HC_SEL LAG_LIM PROTOCOL_LAG_LIM LCW_STPT...
Page 155 APPENDIX B — CCN POINT TABLE (cont) TRANSLATOR CCN TABLE CCN POINT NAME DATABASE POINT NAME ACCESSIBLE alm1_A1 FAN_DRV_alarm1_A1 alm2_A1 FAN_DRV_alarm2_A1 warn1_A1 FAN_DRV_warning1_A1 warn2_A1 FAN_DRV_warning2_A1 status_w_A1 FAN_DRV_status_word_A1 alm1_A2 FAN_DRV_alarm1_A2 alm2_A2 FAN_DRV_alarm2_A2 warn1_A2 FAN_DRV_warning1_A2 warn2_A2 FAN_DRV_warning2_A2 status_w_A2 FAN_DRV_status_word_A2 FAN_DRV alm1_B1 FAN_DRV_alarm1_B1 alm2_B1 FAN_DRV_alarm2_B1 warn1_B1...
Page 156: Appendix C - Lon Point Table
APPENDIX C — LON POINT TABLE, EXAMPLE CONFIGURATION LON POINT SNVT TYPE POINT READ/WRITE CCN POINT DESCRIPTION CCN POINT NAME CHLRMAP1 nviChillerEnable SNVT_switch POINT01 CCN Chiller Start/Stop CHIL_S_S nviCoolSetpt SNVT_temp_p POINT02 Control Point CTRL_PNT nvoOnOff SNVT_switch POINT03 nvoActiveSetpt SNVT_temp_p POINT04 Control Point CTRL_PNT nviCapacityLim...
Page 157: Appendix D - Bacnet/Modbus Translator Points
APPENDIX D — BACnet/MODBUS TRANSLATOR POINTS BACnet MS/TP OBJECT AND MODBUS ITEM NUMBER CCN POINT NAME CCN POINT DESCRIPTION READ/WRITE INSTANCE REGISTER POINT01 CTRL_TYP Local=0 Net.=1 Remote=2 AV_000 0x4000 POINT02 CHIL_S_S Net.: Cmd Start/Stop BV_000 0x4001 POINT03 CHIL_OCC Net.: Cmd Occupied BV_001 0x4002 POINT04...
Page 158: Instrumentation
A33-4494...
Page 161: Appendix G - Evaporator Heater Sensor Set Point
APPENDIX G — EVAPORATOR HEATER SENSOR SET POINT Evaporator Heater Sensor Set Point 30XV UNIT SIZE *TIER SET POINT [AMPS] 140 - 180 M, H 10.4 225 - 325 10.4 * 10th digit in model number.
Page 162: Network Interface Parameters
If in doubt, do not change anything; contact Carrier service. SETUP MENU — The Setup Menu allows users to modify settings such as network information, web connections, and display settings.
Page 163 ™ APPENDIX H — TOUCH PILOT WEB AND NETWORK INTERFACE PARAMETERS (cont) NOTE: The Touch Pilot does not support DHCP (Dynamic ™ Host Configuration Protocol). The unit cannot automatically Setup Back to application obtain the network parameters via a DHCP server. Network Web Connection System...
Page 164: Appendix H - Touch Pilot Web And Network Interface Parameters
™ APPENDIX H — TOUCH PILOT WEB AND NETWORK INTERFACE PARAMETERS (cont) System Setup Info Settings Special FW download Reboot LEGEND Fig. H — Edit Connection Menu 1 — System information 2 — System settings such as buzzer, file search option, delay during start-up, introduction screen 3 —...
Page 165 ™ APPENDIX H — TOUCH PILOT WEB AND NETWORK INTERFACE PARAMETERS (cont) the interface, see Changing the Touch Pilot Display Lan- SETUP PASSWORD SETTINGS — The Password screen guage on page 8. provides users with the ability to control access to the Setup menu.
Page 166 ™ APPENDIX H — TOUCH PILOT WEB AND NETWORK INTERFACE PARAMETERS (cont) ETHERNET/IP CONNECTION PROBLEMS — If the unit 4. Carry out all the necessary modifications, and click OK to is point-to-point connected to a PC (the cable can be crossed or accept or Cancel to discard changes.
Page 167 ™ APPENDIX H — TOUCH PILOT WEB AND NETWORK INTERFACE PARAMETERS (cont) If the responses are positive (see Fig. P), the web browser Negative Response — If the response to the ping command is configuration may be faulty. Check the system parameters to negative, verify the IP address of the PC and the IP address of determine if a proxy server or an automatic configuration script the unit.
Page 168 ™ APPENDIX H — TOUCH PILOT WEB AND NETWORK INTERFACE PARAMETERS (cont) 4. Select the Direct Connection option and click OK to save the change. 5. On the Java Control Panel—General tabbed page (see Fig. T), click Settings under Temporary Internet Files.
Page 169: Appendix I - Compressor Circuit Breaker Factory Trip Settings
APPENDIX I — COMPRESSOR CIRCUIT BREAKER FACTORY TRIP SETTINGS Table B — Mid/High Tier* STANDARD FACTORY TRIP FACTORY TRIP UNIT SIZE V-HZ (3 PH) BREAKER AMPS HIGH SCCR SCCR SETTING SETTING 30XV140-200 MDL3800W HMDL3800W 30XV140-200 KD3400W HKD3400W 30XV140-200 460, 575 KD3300W HKD3300W 30XV225-325...
Page 170: Index
Main EXV control Safety devices Troubleshooting procedure Second setpoint in use  Carrier Corporation 2017 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53300166-01 Printed in U.S.A.
Page 171 START-UP CHECKLIST FOR 30XV LIQUID CHILLERS (Remove and use for Job File) NOTE: To avoid injury to personnel and damage to equipment or property when completing the procedures listed in this start-up checklist, use good judgment, follow safe practices, and adhere to the safety considerations/information as outlined in preced- ing sections of this Controls, Start-Up, Operation, Service and Troubleshooting document.
Page 172 Chilled Water System Check  Yes  No 1. All chilled water valves are open. 2. All piping is connected properly.  Yes  No 3. All air has been purged from the system.  Yes  No 4. Chilled water pump is operating with the correct rotation. ...
Page 173 Refrigerant Charge Additional charge required Circuit A __________ Circuit B _________ Oil Charge Additional charge required Circuit A__________ Circuit B __________ Oil Level (Upper Sight Glass) Circuit A Circuit B 1/2 Top sight glass 1/2 Top sight glass 1/2 Bottom sight glass 1/2 Bottom sight glass To obtain software version, allow screen to lock out.
Page 174 Record Configuration Information TOUCH PILOT™ DESCRIPTION PATH DEFAULT ENTRY Language English Login Button Units US Imp Setpoint Select Main MenuGeneral Parameters 0 (Auto) Cir Priority Sequence 0 (Auto) Ramp Loading Enable 0 (No) Unit Off to On Delay 1 min Demand Limit Type Select 0 (None) Main MenuConfiguration Menu...
Page 175 Record Configuration Information TOUCH PILOT™ DESCRIPTION PATH DEFAULT ENTRY Evaporator Fluid Type 1 (Water) Entering Fluid Control Brine Freeze Setpoint 34° F (1.1° C) Brine Minimum fluid temp 38° F (3.3° C) Fast Capacity Recovery EWT Probe on cir A side Service Password Leakage Charge Threshold 2.5 Volts...
Page 176 Component Test — Complete the following tests to make sure all peripheral components are operational before the compressors are started. TOUCH PILOT™ DESCRIPTION PATH CHECK WHEN COMPLETE Quick Test Enable (Unit must be in Local OFF) Circuit A EXV Position Circuit A Oil Solenoid EXV Eco Position Cir A Oil Heater Circuit A...
Page 177 Operating Data: Record the following information from the Run Status, Temperatures and Outputs Modes when machine is in a stable operating condition. TEMPERATURES EVAPORATOR ENTERING FLUID _______________ EVAPORATOR LEAVING FLUID _______________ CONTROL POINT _______________ CAPACITY _______________ OUTSIDE AIR TEMPERATURE _______________ CHWS TEMPERATURE _______________ (Dual Chiller Control Only) CIRCUIT A...
Page 178: Manufacturer Reserves The Right To Discontinue, Or Change At Any Time, Specifications Or Designs Without Notice And Without Incurring Obligations
Start-up Technician _________________________________________________________________Date__________________ Customer Representative _________________________________________________________________Date__________________ © Carrier Corporation 2017 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53300166-01 Printed in U.S.A. Form 30XV-1T Pg CL-8...

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Carrier AquaForce 30XV140 Controls, Start-Up, Operation, Service And Troubleshooting Instructions

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