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Installation and Operation Manual
-Built-in Models-
Manufacturer Update – Installation Manual
th
Manufacturer Effective Date: April 24
, 2019
Serial Number 19473 and forward
Built-in Models:
Front Facing Series
Corner (RS/LS) Series
See Through Series
Three Sided Series
Lyric Installation Manual: Built-in Models, April 2019
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Table of Contents
Related Manuals for ORTAL Lyric Front Facing Series
Summary of Contents for ORTAL Lyric Front Facing Series
- Page 1 Installation and Operation Manual -Built-in Models- Manufacturer Update – Installation Manual Manufacturer Effective Date: April 24 , 2019 Serial Number 19473 and forward Built-in Models: Front Facing Series Corner (RS/LS) Series See Through Series Three Sided Series Lyric Installation Manual: Built-in Models, April 2019...
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Page 2: Fireplace Safety Information And Warnings
Fireplace Safety Information and Warnings This section provides safety guidelines and instructions. It is important to SAVE THESE INSTRUCTIONS and to make yourself fully aware of all the safety protocols and features of the Lyric direct vent gas fireplace. ALL warnings and instructions below apply to all products manufactured and distributed by the manufacturer. - Page 3 WARNING – INSTALLATION AND SERVICE Installation and repairs must be done by an authorized, qualified dealer/installer (and gas supplier if necessary). The fireplace should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.
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Page 4: Table Of Contents
Table of Contents Fireplace Safety Information and Warnings ....................2 Certifications and Codes ..........................7 Product List: Built-In Lyric Models and Burners....................8 General Building Requirements ........................8 “Zero-Clearance” Requirements ........................8 Non-combustible Material Definition ......................9 Heat Release ..............................9 Heat Release: Reveal and Gap ......................10 Heat Release: Ventilation Grill (Louver) ....................11 Vertical Heat Release Designs ......................12 Sprinkler Clearance to Heat Release ....................14... - Page 5 Lyric Fireplace .............................42 Lyric Fireplace with Lights ........................43 Lyric Fireplace with ORTAL Power Vent .....................44 Lyric Fireplace with ORTAL Power Vent and Lights ................45 Lyric Fireplace Enervex Power Vent ....................46 Smart Home System Wiring Information ...................48 Vent System Information ..........................49 General Pipe Requirements &...
- Page 6 Fireplace Chase (Cavity) Construction ......................60 Cavity (Chase) Construction Notes......................61 Fireplace Installation Instructions .........................62 Selecting a Location ..........................62 Installation Sequence ..........................62 First Trip to Site: Planning Phase ......................62 Second Trip to Site: Installation Phase ....................63 Third Trip to Site: Startup Phase ......................63 Working with Glass Panels ........................64 Remote Control Setup and Operation ......................65 Remote Control Radio Frequency ......................65...
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Page 7: Certifications And Codes
Certifications and Codes Lyric direct vent gas fireplaces have been tested and approved by CSA Group for safety and efficiency for use with either Natural Gas (NG) or Propane (LP), and NOT for use with solid fuels. Certification Code (U.S. & Canada): ANSI Z21.88/CSA 2.33 –... -
Page 8: Product List: Built-In Lyric Models And Burners
Product List: Built-In Lyric Models and Burners This manual applies to the Lyric models mentioned in the following table. This table also lists basic burner and vent pipe specifications for each Lyric model. Burner Sizes: Vented Gas Fireplace Heaters Series Burner Models Vent Pipe Size... -
Page 9: Non-Combustible Material Definition
Surrounding material is not allowed to transfer weight to the fireplace or be connected in any way to the fireplace, with the exception of 5/8 Type X drywall (or its equivalent) in a flush installation. It may be fastened to the frame with 1" self-tapping drywall screws 16'' on center, with a minimum of 2 ½” from the metal lip. -
Page 10: Heat Release: Reveal And Gap
Heat Release: Reveal and Gap Heat Release – Reveal, Recessed (Section) Heat Release – Gap, Flush (Section) Lyric Installation Manual: Built-in Models, April 2019... -
Page 11: Heat Release: Ventilation Grill (Louver)
Heat Release: Ventilation Grill (Louver) Heat Release – Louver, Recessed (Front Elevation) Heat Release – Louver, Recessed (Section) Lyric Installation Manual: Built-in Models, April 2019... -
Page 12: Vertical Heat Release Designs
Vertical Heat Release Designs If your design cannot accommodate a horizontal heat release, a vertical heat release is acceptable. Because heat rises, it will take longer for the heat to dissipate out of a vertically oriented heat release. To compensate, a vertical heat release must be 30% larger than a horizontal heat release. Series 40-110: Minimum 160 sq. - Page 13 Split Side Vertical Heat Release Each half of the vertical heat release is put on each side of the fireplace cavity. Left Side Vertical Heat Release (Side Elevation) Right Side Vertical Heat Release (Side Elevation) Full Side Vertical Heat Release The entire heat release is put on just one side of the fireplace cavity.
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Page 14: Sprinkler Clearance To Heat Release
Sprinkler Clearance to Heat Release In a situation where a sprinkler head is in close proximity to the heat release, the detail shown in the diagram below must be followed. The distance between the sprinkler head to the heat release opening cannot be less than 60 inches (linear length) from any point of the heat release opening. -
Page 15: Securing The Fireplace
To raise the fireplace, build a platform to which the fireplace can be secured. Platform must be stable and able to bear the full weight of the fireplace. Platform can be constructed out of plywood, concrete, metal or any other solid materials. Material does not have to be non-combustible. Securing the Fireplace The fireplace has four total nailing flanges attached to the upper and lower sides of the front of the fireplace body. -
Page 16: Framing Requirements
If an access panel cannot be incorporated, the alternative method of servicing the gas and electrical components would be though the fireplace. This procedure requires removing the screen heat barrier, internal glass panel, taking out the interior design media, and lifting the grill, burner and bottom pressure release valve. -
Page 17: Wood Framing
Wood Framing 5/8” Type X Drywall is required on the interior (cladding the entire inner cavity/chase) and exterior of the wood framing. This provides heat protection for both the combustible framing and your finish material. Wood Framing Metal Framing 5/8” Type X Drywall is required on the exterior of the metal framing only. -
Page 18: Framing Diagrams
Framing Diagrams The following diagrams show framing dimensions in a flush application as an example. A flush application is not the only possible application for Lyric fireplaces. A recess of up to 4.5” over each glass opening is allowed. Front (F) Series Framing Diagram Model Framing Dimension A... -
Page 19: Corner (Rs/Ls) Series Framing Diagram
Corner (RS/LS) Series Framing Diagram Model Framing Dimension A Dimension B Dimension C Dimension D 90 RS/LS Metal* 42-1/16” 40-3/8” 18-15/16” 10” 90 RS/LS Wood 42-1/16” 41” 19-9/16” 10” 110 RS/LS Metal* 42-1/16” 47-7/16” 18-15/16” 10” 110 RS/LS Wood 42-1/16” 48-1/16”... -
Page 20: See Through (St) Framing Diagram
See Through (ST) Framing Diagram Model Framing Dimension A Dimension B Dimension C Dimension D 110 ST Metal* 42-1/16” 51-9/16” 15-3/4” 10” 110 ST Wood 42-1/16” 52-13/16” 15-3/4” 10” Dimension A – Metal: fireplace height + 1/4” (for maneuvering) Dimension A – Wood: fireplace height + 1/4” (for maneuvering) Dimension B –... -
Page 21: Three Side (Ts) Framing Diagram
Three Side (TS) Framing Diagram Model Framing Dimension A Dimension B Dimension C Dimension D 90 TS Metal* 42-1/16” 38-7/8” 18-15/16” 10” 90 TS Wood 42-1/16” 38-7/8” 19-9/16” 10” 110 TS Metal* 42-1/16” 45-15/16” 18-15/16” 10” 110 TS Wood 42-1/16” 45-15/16”... -
Page 22: Clearance & Finish Diagrams
Clearance & Finish Diagrams General Clearance Requirements Maintain clearances as shown in the following figures. Fireplace Recess/Overhang: A recessed fireplace cannot be have a top overhang deeper than 4-1/2” (including finish materials). This restriction applies to all glass sides in multisided fireplaces as well. Bottom recess (called “hearth extension”) has no minimum or maximum requirements. -
Page 23: Clearance To Furniture & Other Combustibles
Clearance to Furniture & Other Combustibles Furniture and other combustibles are not permitted within 36” of the fireplace glass. 36” clearance only applies to area directly in front of the fireplace glass. Space above and below fireplace glass is not included in this clearance requirement. -
Page 24: Television/Art Installation Information & Diagrams
Television/Art Installation Information & Diagrams Lyric’s Cool Wall Technology is a technique that prevents heat buildup within the fireplace chase, which keeps the wall cool and mitigates any damage that may result from high heat temperatures. Lyric’s Cool Wall system enables the option of installing artwork, a TV, or other similar electronic components above the fireplace: Location Wall Temperature... - Page 25 TV Detail for a Flush Fireplace and Mounted TV NOTE: The front zero-clearance stand-off directly above the fireplace opening must be removed. This is the only stand-off that is permitted to be removed. NOTE: When running wires for electronics through the fireplace chase, it is recommended to wrap wires in a thermal insulating wrap (R-6) as shown in diagram to the side.
- Page 26 TV Detail for a Recessed Fireplace and Recessed TV NOTE: The front zero-clearance stand-off directly above the fireplace opening must be removed. This is the only stand-off that is permitted to be removed. NOTE: When running wires for electronics through the fireplace chase, it is recommended to wrap wires in a thermal insulating wrap (R-6) as shown in diagram to the side.
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Page 27: Finish Diagrams
Finish Diagrams The following diagrams show various finish applications. Non-Combustible (Stone) Finish – Flush Application NOTES: • For manufactured stone products the clearance requirements will be determined by the stone manufacturer. Natural stone finishes do not require a recessed application and may be flush with the fireplace. - Page 28 Non-Combustible (Stone) Finish – Recessed Application NOTE: • For manufactured stone products the clearance requirements will be determined by the stone manufacturer. Natural stone finishes do not require a recessed application and may be flush with the fireplace. HEARTH EXTENSION NOTES: •...
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Page 29: Brick Veneer Finish - Flush Application
Brick Veneer Finish – Flush Application NOTE: Only 5/8” Type X Drywall or equivalent material (like backer board) is permitted to touch the fireplace. Lyric Installation Manual: Built-in Models, April 2019... -
Page 30: Brick Veneer Finish - Recessed Application
Brick Veneer Finish – Recessed Application NOTE: Only 5/8” Type X Drywall or equivalent material (like backer board) is permitted to touch the fireplace. Lyric Installation Manual: Built-in Models, April 2019... -
Page 31: Combustible (Wood) Finish - Flush
Combustible (Wood) Finish - Flush NOTE: Non-combustible trim goes around the entire fireplace opening as a border. Lyric Installation Manual: Built-in Models, April 2019... -
Page 32: Combustible (Wood) Finish - Recessed
Combustible (Wood) Finish - Recessed NOTE: Non-combustible plate goes around the entire fireplace opening as a border on sides where fireplace is recessed. Lyric Installation Manual: Built-in Models, April 2019... -
Page 33: Wood Hearth Extension
Wood Hearth Extension WARNING – Wood hearth extensions may dry out, crack, warp or become discolored. The air flow area must be free from any obstruction to allow heat from the chase to be released. NOTES: • A hearth extension is not required but may be used as a design feature. •... -
Page 34: Mantel Diagrams
Mantel Diagrams A mantel is not required but may be incorporated as a design feature. The following diagrams show how to safely design a mantel above your Lyric fireplace. Mantel Detail - Recess and Flush Application NOTE: Mantel can be combustible or non-combustible material. The air flow area must be free from any obstruction to allow heat from the chase to be released. -
Page 35: Diagram For Structural Weight Support
Diagram for Structural Weight Support Lyric fireplaces must not carry any structural weight. The framing must be supported by another surface. Please consult with your structural engineer and refer to your local building codes for proper wall support. The following drawing shows a recommended approach to this type of installation. Structural Weight Support –... -
Page 36: Structural Weight Support - Recessed Application
Structural Weight Support – Recessed Application NOTE: • The fireplace cannot bear any weight. Only Type X drywall (or equivalent) can be touching/attached to the fireplace. Lyric Installation Manual: Built-in Models, April 2019... -
Page 37: Gas Requirements And Setup
Gas Requirements and Setup Lyric fireplaces are sealed direct vent systems that are certified to operate with natural gas (NG) or propane (LP) only. The following sections present detailed information about gas routing, pressures, and more. Routing the Gas Line Correctly size and route the gas supply line from the supply regulator to the area where the access panel is located (or to the burner area if no access panel is available –... -
Page 38: Gas Pressure And Heat Input Charts
Gas Pressure and Heat Input Charts The following table lists gas pressures and heat input values. Inlet Manifold Heat Input Pressures Pressures ORIFICE BTU/hr SERIES BURNER GAS TYPE (Inch W.C.) (Inch W.C.) SIZE Natural Gas (NG) 10.0 14,461 36,154 Propane (LP) 11.0 13.0 10.5... -
Page 39: Gas Control Assemblies And Components
Gas Control Assemblies and Components Assemblies and components are listed and described in the tables following the figure. PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION Propane pilot orifice Burner gas tube Natural gas pilot orifice Spark plug connector Mertik gas valve TC connector Thermocouple block Olive D.4... -
Page 40: Pilot Inspection
Pilot Inspection During start up and service, the pilot and its accessories must be inspected for cleanliness and completeness. Do NOT disassemble the components. The green pilot gasket must be replaced anytime the assembly is unscrewed. Pilot Maintenance • Remove the media and vacuum all debris from the fireplace, burner and grill area at least once a year (quarterly for commercial installations). -
Page 41: Electrical Guidelines
Electrical Guidelines This chapter details electrical and wiring requirements for installation of Lyric fireplaces. Electrical Requirements Lyric fireplaces have two electrical options: Batteries The fireplace can run on 4 AA batteries located in the receiver unit with no other electrical support. An access panel is very highly recommended to reduce service time when replacing batteries. -
Page 42: Wiring Diagrams
Wiring Diagrams The following diagrams show the electrical wiring required for different combinations of fireplace options. Lyric Fireplace Lyric Installation Manual: Built-in Models, April 2019... -
Page 43: Lyric Fireplace With Lights
Lyric Fireplace with Lights NOTE: The fan outlet on the light control module is not used. Lyric Installation Manual: Built-in Models, April 2019... -
Page 44: Lyric Fireplace With Ortal Power Vent
Lyric Fireplace with ORTAL Power Vent Lyric Installation Manual: Built-in Models, April 2019... -
Page 45: Lyric Fireplace With Ortal Power Vent And Lights
Lyric Fireplace with ORTAL Power Vent and Lights Lyric Installation Manual: Built-in Models, April 2019... -
Page 46: Lyric Fireplace Enervex Power Vent
Lyric Fireplace Enervex Power Vent NOTE: Diagram continues on next page. Lyric Installation Manual: Built-in Models, April 2019... - Page 47 Lyric Installation Manual: Built-in Models, April 2019...
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Page 48: Smart Home System Wiring Information
Smart Home System Wiring Information The following wiring diagram is for incorporating fireplace control into a Smart Home System, taken from the Mertik Maxitrol operation guide: Lyric Installation Manual: Built-in Models, April 2019... -
Page 49: Vent System Information
Proper installation, use and maintenance of pipe is determined by and can be acquired from the vent pipe manufacturer. NOTE: See the ORTAL Power Vent Manual for more details on power venting with the ORTAL Power Vent. WARNING – Do NOT combine vent components from different pipe manufacturers. Please follow the manufacturer’s instructions for vent system installation. -
Page 50: Vent Pipe Clearances
NOTE: If your initial vertical rise off the top of the fireplace does not meet the V minimum, consider an ORTAL Power Vent System, which can allow for any initial vertical rise amount. See the ORTAL Power Vent Manual for details. -
Page 51: Horizontal Termination Venting Run Diagram
30 ft 9 ft 33 ft 12 ft 33 ft 9 ft NOTE: For venting runs that exceed these maximums, consider an ORTAL Power Vent System. See the ORTAL Power Vent Manual for details. Lyric Installation Manual: Built-in Models, April 2019... -
Page 52: Vertical Termination Venting Run Diagram
31 ft 6 ft 34 ft 6 ft 34 ft 6 ft NOTE: For venting runs that exceed these maximums, consider an ORTAL Power Vent System. See the ORTAL Power Vent Manual for details. Lyric Installation Manual: Built-in Models, April 2019... -
Page 53: Vertical Termination Venting Run Diagram - Straight Vertical
Vertical Termination Venting Run Diagram – Straight Vertical SERIES 90-140 V min = 3 feet Max Vertical (V) NOTE: For venting runs that exceed this maximum, consider an ORTAL Power Vent System. See the ORTAL Power Vent Manual for details. Vent Restrictor Sizing Guidelines SCENARIO A When you have vertical elbows of 45˚, no additional length for the (H) calculation for the restrictor plate... - Page 54 The (H) calculation to be used in the restrictor table is (H) = (B) +6 feet, so the (H) length is 27 feet. Per the table, the restrictor plate is 0. No restrictor is required. SCENARIO C The first 90˚ elbow is not taken into calculation of the (H) length for the restrictor plate size. For example: Total height of duct work = 15 feet (V) Length between the center of the 90˚...
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Page 55: Fireplace Restrictors And Vent Arrangement
Environment gas type (NG vs. LP and the source of the gas) and other factors may affect the best restrictor choice. NOTE: If the flame appears to be atypical, please contact Lyric by Ortal for alternate restrictor size recommendations. The following symbols are used in the tables: X: The path is not allowed. -
Page 56: Restrictor Table: Series 90 (Burner 70)
Restrictor Table: Series 90 (Burner 70) 27’ 1.97” 1.57” 1.57” 1.18” 1.18” 24’ 1.97” 1.57” 1.57” 1.18” 1.18” 21’ 1.97” 1.97” 1.57” 1.57” 1.18” 1.18” 18’ 1.97” 1.97” 1.97” 1.57” 1.57” 1.18” 1.18” 15’ 1.97” 1.97” 1.97” 1.57” 1.57” 1.18” 1.18”... -
Page 57: Horizontal Termination Clearance Diagrams
Horizontal Termination Clearance Diagrams Lyric Installation Manual: Built-in Models, April 2019... -
Page 58: Vertical Termination Clearance Diagrams
Vertical Termination Clearance Diagrams NOTE: This chart does not apply to a chimney shroud application. See Chimney Shroud Detail on the next page for more information. Lyric Installation Manual: Built-in Models, April 2019... -
Page 59: Chimney Shroud Detail
Chimney Shroud Detail Keep a minimum 6-inch clearance around the vent termination to surrounding. This includes the bottom side of termination as well. If the top of the shroud is enclosed, keep a maximum of 10 inches clear from the top of the termination to the shroud ceiling. -
Page 60: Vent Maintenance
Vent Maintenance Regular inspection of the venting system by a qualified service technician is recommended every six months. The following maintenance routing is recommended: 1. Inspect for excessive condensation, e.g., water droplets forming in the inner lining, and subsequently dripping from the joints. This can cause corrosion in the system. 2. -
Page 61: Cavity (Chase) Construction Notes
Cavity (Chase) Construction Notes Non-combustible Framing The wall behind a Lyric fireplace (either at the back or side of the fireplace) and the ceiling above the fireplace must be non‐combustible construction such as 5/8” Type X Drywall, concrete, brick, concrete masonry units, or plaster on metal framing and lath. -
Page 62: Fireplace Installation Instructions
Working with Drywall Framing must be covered completely with non-combustible material (as specified in the diagrams below) and have the gaps sealed with a non-combustible fire sealant. We recommend using 5/8” Type X drywall (or equivalent) with a level 1 finish (or better), but any building material that is equivalent to 5/8” Type X Drywall in heat insulation (R-value and K-value). -
Page 63: Second Trip To Site: Installation Phase
Second Trip to Site: Installation Phase • Confirm the framing and platform are built to spec. • Confirm gas and electric are in the correct location. • Confirm access panel location and size. • Confirm heat release location and size. •... -
Page 64: Working With Glass Panels
• Confirm operation and remote-control setup. • Set up the media per manufacturer specifications. • Remove blue protective film from glass and clean glass. • Re-install the glass and safety barrier. • Go over operation of the fireplace and remote with the homeowner. •... -
Page 65: Remote Control Setup And Operation
Remote Control Setup and Operation This section provides safety information and instructions for setting up and operating the remote control. The redesigned GV60 handsets G6R-H…FB and G6R-H…FW operate the same as the previous handset G6R- H… Only the symbols on the buttons have changed. See the figure below for the corresponding symbols. Remote Control Radio Frequency Radio frequency of the remote control supplied with your fireplace is 315 MHz for U.S. -
Page 66: Pairing Remote To Receiver (Setting The Electronics Code)
Pairing Remote to Receiver (Setting the Electronics Code) To make sure your remote work with your fireplace, follow these guidelines to set the code on the radio frequency handset and pair the remote and receiver. These instructions are taken directly from the electronics manufacturer Mertik Maxitrol: 1. -
Page 67: Operating Instructions
Operating Instructions Some options on the remote may not be available on all fireplaces. For complete operating instructions, please refer to the Lyric Homeowner’s Operation and Maintenance Manual. These operation instructions come directly from the remote manufacturer, Mertik Maxitrol TO TURN ON FIREPLACE Remote Control Handset 1. -
Page 68: Interior Design Media
Interior Design Media Non-combustible interior media glass is available with Lyric fireplaces. This section provides guidelines for safe placement of media. WARNINGS – INSTALLING AND HANDLING MEDIA • DO NOT install the interior design media until fireplace installation is complete, the gas line is connected and tested for leaks, and initial burner operation has been inspected and approved. -
Page 69: Cold Climate Insulation
NOTE: Glass is the standard media option for Lyric fireplaces. Ortal media options are available upon request. For placement guidelines for Ortal media options, please consult the Ortal Installation Manual for Built-In Models. Cold Climate Insulation Seal all cracks around your fireplace with noncombustible material wherever cold air could enter the room. -
Page 70: Operating Warnings
• Cleaning the glass with a ceramic glass cleaner (to remove white film). • Checking the interior media. • Checking for gas leaks. • Adjusting the restrictor (if necessary). • Performing an overall check to make sure that everything is working properly. When these activities are complete, initial startup is concluded and the fireplace may be operated by the owner. - Page 71 • Periodic checks should be made of the burner for correct position and condition. Visually check the flame of the burner, making sure that the flames are steady. For any problem, call a qualified service technician. • The venting system must be inspected before use. Annual inspection by a qualified field technician must be scheduled to ensure the flow of combustion and ventilation air.
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Page 72: Warranty Policy
Limited Warranty period and while the Product remains at the site of the original installation, Ortal USA will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, Ortal USA will, at its option, refund the purchase price or wholesale price of the Ortal product, whichever is applicable. - Page 73 No one is authorized to change this Limited Warranty or to create for Ortal USA any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
- Page 74 Ortal USA in writing. Submission of a completed warranty claim is the preferred method of warranty claim notification. Ortal USA must be notified of the claimed defect in writing within 90 days of the date of failure. Please have the unit’s serial number when filing a claim.
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Page 75: Sample Product Certification Labels
Sample Product Certification Labels The following figures show sample certification labels for various product series. This label is found on a metal plate that should be located near the access panel area. DEALERS/INSTALLERS: You MUST leave your fireplace’s label with the fireplace. Instruct the owner before handing over the fireplace where this label can be found in their installation. -
Page 76: Lyric Installation Manual: Built-In Models, April
© Ortal 2019 Rev. 2.0 April 2019 SKU: KPMANUALLYRIC Lyric by Ortal 8421 Canoga Ave Canoga Park, CA 91304 T: (818)238-7000 | F: (818)678-0541 info@lyricfireplace.com | www.lyricfireplace.com Lyric Installation Manual: Built-in Models, April 2019...
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