ORTAL 60HH Series Installation And Operation Manual

ORTAL 60HH Series Installation And Operation Manual

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Installation and Operation Manual
Ortal 60HH Series
Ortal 60HH Series Fireplaces:
60HH Front Facing
60HH Corner (RS/LS)
60HH Three Sided (TS)
Ortal Installation Manual: 60HH Series (V1.0)

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Summary of Contents for ORTAL 60HH Series

  • Page 1 Installation and Operation Manual Ortal 60HH Series Ortal 60HH Series Fireplaces: 60HH Front Facing 60HH Corner (RS/LS) 60HH Three Sided (TS) Ortal Installation Manual: 60HH Series (V1.0)
  • Page 2: General

    WARNING: MATERIAL USAGE All materials and objects used to carry out the installation must be certified/approved or specified by Ortal and are suitable for use. Do NOT install the system with different materials or objects than those approved for installation by Ortal.
  • Page 3: Table Of Contents

    Table of Contents General Safety Information and Warnings Product Information Models Certification Rating Label Zero-Clearance Stand-Offs Installation Prior to Installation Locate the Fireplace Fireplace Installation First Trip to Site: Planning Second Trip to Site: Installation Third Trip to Site: Startup Post-Installation Initial Burning Period Final Inspection Procedure...
  • Page 4 Electrical Electrical Requirements Pairing the Remote and Receiver Wiring Diagrams Home Automation Wiring Diagram Interior Design Media Media Placement Guidelines Glass Media Placement Stone Media Placement Log Media Placement Operation 10-Button Remote Control Handset Operating Instructions Puck Handset Operating Instructions Wall Switch Operating Instructions MyFire App...
  • Page 5: Product Information

    For more information on Power Venting, please refer to the Power Vent System Installation and Operation Manual.  Venting is not supplied by Ortal with the fireplace. The fireplace is certified to be used with, and can be obtained from, the ...
  • Page 6: Rating Label

    You must instruct the owner before handing over the fireplace where this label can be found. OWNERS: Make sure the installer leaves your fireplace’s rating label in an area that is easily accessible for you. This information is required for servicing and receiving replacement parts. 60HH Series Rating Label...
  • Page 7: Zero-Clearance Stand-Offs

    Any framing in front of the stand-off must be non-combustible. Protective Cover: Attached under the bottom front part of the fireplace to protect the double glass fans during shipping and installation. 60HH Series Front Facing Zero-Clearance Stand-Offs (Isometric View) Zero-Clearance Stand-Offs (Top View)
  • Page 8: Installation

    Installation NOTE: Provide the contractor with a printed copy of the “Building Checklist” on page 10 and review requirements with them. Prior to Installation Locate the Fireplace Keep the following factors in mind when selecting a location for the fireplace: Fireplace clearance requirements (review “General Clearances”...
  • Page 9: Third Trip To Site: Startup

    In addition, the installer must review and explain the following to the owner: Safety warnings  Fireplace operation  Warranty requirements  Maintenance requirements  Glass is hot during and after operation.  If any questions or concerns arise, owner must contact the local Ortal dealer/installer for support. ...
  • Page 10: Building Around The Fireplace

    Building Around the Fireplace Building Checklist The following building checklist is a quick reference for a typical 60HH series fireplace installation. This list is not exhaustive and does not supplement thorough review of the installation manual.  Fireplace Location: Ensure the location allows for min. 40” clearance from viewing area to furniture and other combustibles.
  • Page 11: Framing

    Framing Framing Requirements Fireplace chase may be framed with either combustible (typically wood studs) or non-combustible framing (typically metal studs). Any framing within 10 ” from the top of the fireplace glass (viewing area) must be non-combustible. Any framing after that point may be combustible.
  • Page 12: Framing Dimensions

    Framing Dimensions The following framing information applies to combustible and non-combustible framing material. The diagrams presented are for illustrative purposes only. There are multiple approved framing scenarios. A flush application is not the only permitted application. The fireplace may be recessed into the wall. Refer to diagrams and values below and in the following pages for details. 60HH Front (F) Series Fireplace Glass...
  • Page 13 60HH Corner (RS/LS) Series Fireplace Glass Glass Height Length Depth Stand-Off Legs Length Height 60HH " " ” ” ” ” " RS/LS Framing Fireplace 60HH RS/LS A: Height " B: Length " C: Depth ” Refer to pipe manufacturer’s V: Firestop firestop dimensions...
  • Page 14 60HH Three Sided (TS) Series Fireplace Glass Glass Height Length Depth Stand-Off Legs Length Height 60HH TS " " ” ” ” ” " Framing Fireplace 60HH TS A: Height " B: Length " C: Depth ” Refer to pipe manufacturer’s V: Firestop firestop dimensions...
  • Page 15: General Clearances

    General Clearances Viewing Area Clearance Zone The viewing area clearance zone is an area that extends perpendicular from the fireplace viewing area. The depth of the viewing area clearance zone depends on the combustibility of the material in question. Distance is measured from the fireplace heat barrier. Non-Combustible Materials Must be minimum 12 inches from fireplace viewing area.
  • Page 16: Heat Release

    This heat is generated convectively as the fireplace heats up. It is separate from exhaust heat produced in the combustion chamber of the fireplace. For safety purposes, a heat release is required in order to keep the wall around the fireplace cool. Heat release requirements are the same for all 60HH series models. Heat Release Requirements The heat release must be located at or near the top of the fireplace chase and start within 6 inches (0-6 inches max) of the ...
  • Page 17 Vertical Heat Release: Split Front Vertical Heat Release: Full Side The heat release is oriented vertically and split between the two sides of the The heat release is oriented vertically. Entire chase. heat release is on one side of the fireplace chase.
  • Page 18: Air Intake Opening

    Air Intake Opening An air intake opening must be incorporated into the framing and finish around the fireplace. The air intake opening is essential to maintain cool air flow between the double glass panels by allowing the double glass fans to circulate room air through the glass panels and up into the chase.
  • Page 19 Air Intake for a Platform NOTE: Please refer to the “Chase Floor/Platform” section on page 11 for details on platform construction.
  • Page 20: Mounting A Tv/Artwork

    The decision to install a television above an Ortal fireplace is up to the discretion of the owner. TV and art manufacturers may specify that their product should not be installed on, near or above a heat source. Ortal will not be held liable for any adverse effects on a TV, artwork or other equipment located near the Ortal fireplace.
  • Page 21 Recessed TV/Artwork When the TV is mounted on a wall that recesses over fireplace, the TV must be at least 12 inches from the top of the fireplace glass viewing area. NOTE: Vent clearances must be maintained. See “Vent Clearances” section on page 31 for details.
  • Page 22: Access Panel

    Access Panel An access panel is not required (see note below for exception), but it is highly recommended. It allows for access to the fireplace’s gas and electrical components for servicing. NOTE: An access panel at the fireplace is required for fireplaces with a power vent to allow access to the power vent control box for servicing.
  • Page 23: Recessed Ledge Detail

    Recessed Ledge Detail A ledge over the top of a fireplace that is less than 24 inches from the top of the fireplace viewing area must maintain a minimum of 12 inches from the top of the viewing area to the top of the framing. Entire structure must be non-combustible (framing and finish).
  • Page 24: Structural Weight Support

    The following drawing shows a recommended approach to this type of installation. Please note that these drawings are not to scale. All fireplace drawings with correct dimensions are available on the Ortal website.
  • Page 25: Step-By-Step Chase Construction

    Step-by-Step Chase Construction The following checklist is a simplified overview of typical chase construction for a 60HH series fireplace installation. This list is not exhaustive and does not supplement thorough review of the installation manual. Step 1 BUILD BACK AND SIDE WALLS Frame the back and side walls according to framing requirements.
  • Page 26: Finishing

    Finishing The following diagrams show various finish applications. Diagrams apply to both combustible and non-combustible finish material. IMPORTANT NOTES: All recessed installations must comply with applicable maximum overhang limit and side wall clearances. See “Maximum  Overhang/Mantel Depth” and “Clearance to a Side Wall” sections on page 15 for details. No material is permitted to extend past the metal lip surrounding the fireplace viewing area.
  • Page 27: Recessed Installation

    Recessed Installation Diagram applies to both combustible and non-combustible finish material. The finish must maintain at least a ” clearance to the fireplace to both the top and bottom recesses. Maximum Overhang Depth Overhang depth of a recessed fireplace must not exceed 12 inches. Overhang depth is measured from the edge of the fireplace lip to the out-most part of the wall (including finish material).
  • Page 28: Venting

    Review “Vent Configurations” section on page 29 to determine if your fireplace needs a power vent. ORTAL POWER VENT NOTE: See the Ortal Power Vent Manual for more details on power venting. ENERVEX POWER VENT NOTE: See Ortal’s Enervex RS Power Vent Manual for more details on power venting with an Enervex power vent.
  • Page 29: Vent Configurations

    The following sections provide information for calculating vent configuration distances and elbows. For vent configurations that cannot conform to these guidelines, consider Ortal’s Power Vent System, or contact Ortal for assistance. Power Vent information can be found in the Power Vent Installation Manual.
  • Page 30 TERMINATION CAP NOTE: Low Profile Termination Cap and Sconce Termination Cap can negatively impact flame appearance and are not recommended for use with the fireplace. Allowable Maximum Horizontal Runs 60HH Series (135 Single Burner) V minimum = 3 feet Vertical (V)
  • Page 31: Vent Restrictor Sizing Guidelines

    Vent Restrictor Sizing Guidelines The restrictor sizing tables in this section determine the recommended restrictor for your vent configuration. These tables show Ortal’s recommendations only. The Environment, gas type and other factors may affect the best restrictor choice. How to use the “Recommended Restrictor” tables: Find the total vertical rise in your vent configuration along the y-axis.
  • Page 32: Vent Termination

    Vent Termination Horizontal Termination Clearance Diagram Location Country Minimum Clearance Description Clearance above grade, veranda, porch, deck, or balcony. US & 12 inches NOTE: On private property where termination is less than 7 feet above a sidewalk, driveway, Canada deck, porch, veranda, or balcony, use of a listed cap shield is suggested. ≤...
  • Page 33 Covered Alcove: spaces open only on one side and with an overhang Horizontal Termination Clearances Continued: Covered Alcove Application Location Country Minimum Clearance Description Clearance under non-vinyl veranda, porch, deck, balcony, or overhang. NOTE: Termination in a covered alcove space is permitted with the dimensions specified. 1.
  • Page 34: Vertical Termination Clearance Diagram

    Vertical Termination Clearance Diagram NOTE: This chart does not apply to a chimney shroud application. See the “Chimney Shroud” section on the next page for more information. TERMINATION CAP NOTE: A Low Profile Termination Cap can negatively impact flame appearance and is not recommended for use with the fireplace.
  • Page 35: Chimney Shroud

    Chimney Shroud Top Open Keep a minimum 6-inch clearance around the diameter of the cap’s side edge and extending above and below the cap. Sides Open Keep a minimum 6-inch clearance around the diameter of the cap’s side edge, and a minimum 10-inch clearance above the top of the cap.
  • Page 36: Co-Axial To Co-Linear Conversion

     failure to conform to all installation requirements will void the applicable warranty. This appliance must be properly connected to a venting system in accordance with the Ortal’s installation instructions.  Operation of this appliance when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possibly death.
  • Page 37: Vent Configuration

    Vent Configuration Minimum Vertical Rise: 10 feet (see diagram below)  Maximum Vertical Rise: 40 feet (see diagram below)  Offsets: Two 45˚ offsets may be used directly on the fireplace with up to a 6-foot section between them. The minimum ...
  • Page 38: Gas

    The fireplaces are approved for use with natural gas (NG) or propane (LP) only. No other fuel types are permitted. Gas Pressures Heat Input Inlet Pressure Manifold (BTU/hr) Fireplace Series Burner Gas Type Orifice Size Pressure Natural Gas 11.0 23,312 43,715 1400 60HH Front...
  • Page 39: Gas Conversion

    Gas conversion (NG to LP or LP to NG) can be done in the field. Gas conversion must only be performed by a technician who has specific authorization by Ortal to change these components. The conversion kit must be supplied by Ortal. Using parts from other manufacturers or having an unauthorized party perform the conversion will void your fireplace’s warranty.
  • Page 40: Electrical

    Electrical WARNING: Disconnect the power supply before servicing any electrical components. Electrical Requirements A duplex receptacle with two outlets (not included) must be installed in the location where the gas and electrical components will be placed, which must be to the side or back of the fireplace within 36 inches of the pilot (see diagram in “Routing the Gas Line” section on page 38).
  • Page 41: Wiring Diagrams

    Wiring Diagrams The following diagrams show the electrical wiring required for different feature combinations. For wiring diagrams with Ortal or Enervex power vent, refer to the applicable power vent manual. For wiring diagrams with CO shutoff kit, refer to CO Shutoff Kit spec sheet at www.ortalheat.com.
  • Page 42 Wiring Diagram: Double Glass Fireplace with Interior Lighting...
  • Page 43: Home Automation Wiring Diagram

    Interior Design Media Ortal offers interior media options such as stones, glass, logs, and embers that can be provided with the fireplace. This section provides guidelines for safe placement of media. It is crucial that the placement guidelines outlined below are followed as a large portion of flame quality issues are caused by improper media setup.
  • Page 44: Media Placement Guidelines

    Media Placement Guidelines When installing media, adhere to the following general guidelines: Keep the media back from the pilot hood so at least one burner port is open. Crowding around the pilot hood may hinder  lighting and could result in potential damage to the fireplace and surrounding area or personal injury. Do not use the hood to support media.
  • Page 45: Log Media Placement

    Log Media Placement Place the logs carefully to block as few ports as possible. If a log is placed over a port, block the port with a “coin” to keep  the flame from creating soot on the media or to manipulate the look of the flame. Block as few ports as possible, and no more than 30% of total ports.
  • Page 46: Operation

    Operation WARNING – Read these instructions carefully before lighting the fireplace. Four operation options are available for use with the fireplace: 10-Button Remote Control Handset (default option, always included with the fireplace)  Puck Handset (optional accessory)  Wall Switch (optional accessory) ...
  • Page 47: Puck Handset

    Turning the Fireplace On 1. Press the button until you hear continuous beeping, and a blinking series of lines confirms the start sequence has begun; release buttons. 2. Main gas flows once pilot ignition is confirmed. 3. The system automatically goes into Manual Mode after main burner ignition. NOTE: When pilot ignition is confirmed, motor turns automatically to maximum flame height.
  • Page 48: Operating Instructions

    Operating Instructions Instructions for operating the Puck Handset are shown below. Turning the Fireplace On/Off Firmly press and hold the button until two short beeps confirms the start  sequence has begun; release button. OFF: Firmly press the button.  Increase/Decrease Flame Height INCREASE: To increase flame height, press and hold...
  • Page 49: Wall Switch

    Wall Switch Control Option Radio Frequency Power Supply Wall Switch IMPORTANT: For safety/communication purposes, the 10-button handset must be located within 26 feet of the receiver. Operating Instructions Turning the Fireplace On/Off ON: Press and hold the ON-OFF button until two short beeps confirms the start sequence has begun;...
  • Page 50: Myfire App

    To download the MyFire app, search “MyFire” at the Apple App Store or Google Play. Operating Instructions For setup and operating instructions of the MyFire app, see the Homeowner’s Fireplace Operation Manual, or visit the Ortal website or www.myfireapp.com. MyFire Wi-Fi Box The MyFire Wi-Fi router box provides the Wi-Fi connection that allows the MyFire App to operate the fireplace.
  • Page 51: Fireplace Maintenance

    Submerged Parts Do not use the fireplace if any part has been under water, or if you suspect that it may have been under water. The Ortal dealer service technician must inspect and, if necessary, replace any parts of the control system and any gas controls which have been under water.
  • Page 52 © Ortal 2022 Version 1.0, August 2022 SKU: KPMAN60HHNLUSV1.0 Ortal USA 2152 Citygate Drive, Columbus, OH 43219 T: (818) 238-7000 | F: (818) 678-0541 info@ortalheat.com | www.ortalheat.com...

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