ProMinent Dulco flex DFBa Series Operating Instructions Manual
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ProMinent Dulco flex DFBa Series Operating Instructions Manual

ProMinent Dulco flex DFBa Series Operating Instructions Manual

Peristaltic pump
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Operating instructions

DULCO
flex DFBa
®
Peristaltic Pump
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
Part no. 986228
Original operating instructions (2006/42/EC)
BA DX 009 02/10 EN

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Summary of Contents for ProMinent Dulco flex DFBa Series

  • Page 1: Operating Instructions

    Operating instructions DULCO flex DFBa ® Peristaltic Pump Please carefully read these operating instructions before use! · Do not discard! The operator shall be liable for any damage caused by installation or operating errors! Technical changes reserved. Part no. 986228 Original operating instructions (2006/42/EC) BA DX 009 02/10 EN...
  • Page 2 ProMinent Dosiertechnik Heidelberg GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 email: info@prominent.de Internet: www.prominent.com 986228, 1, en_GB © 2010...

  • Page 3: Table Of Contents

    Table of contents Table of contents Introduction................4 1.1 Explanation of the Safety Information......4 1.2 Users' qualifications............5 1.3 ID Code................. 6 1.3.1 Identcode DULCO ® flex DFBa 010......6 1.3.2 Identcode DULCO ® flex DFBa 013......8 1.3.3 Identcode DULCO flex DFBa 016......

  • Page 4: Introduction

    Introduction Introduction These operating instructions provide information on the technical data and functions of the DULCOMETER ® BFDa series peristaltic pump. Explanation of the Safety Information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions provide detailed safety information and are provided as clear step- by-step instructions.

  • Page 5: Users' Qualifications

    Trained user A trained user is a person who fulfils the requirements made of an instructed person and who has also received additional training specific to the system from ProMinent or another authorised distribu‐ tion partner. Trained qualified personnel A qualified employee is deemed to be a person who is able to assess...

  • Page 6: Id Code

    Customer Service department Customer Service department refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system. Note for the system operator The pertinent accident prevention regulations, as well...
  • Page 7 Introduction Identcode DFBa DULCO flex DFBa 010 ® Adjustment gears with integrated frequency converter / 1x 230 VAC 0.37 kW, 9-34 1/min, 12-48 l/h, 8 bar 0.37 kW, 16-60 1/min, 23-86 l/h, 4 bar 0.37 kW, 28-105 1/min, 40-151 l/h, 1 bar Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC 0.18 kW, 0-23 1/min, 0-33 l/h, 8 bar 0.18 kW, 0-38 1/min, 0-54 l/h, 8 bar...

  • Page 8: Flex Dfba 013

    Introduction Identcode DFBa DULCO flex DFBa 010 ® Batch control Without batch control With batch control Special version Standard Halar-coated housing Vacuum system none Certification CE mark 1.3.2 Identcode DULCO ® flex DFBa 013 Identcode DFBa DULCO flex DFBa 013 ®...
  • Page 9 Introduction Identcode DFBa DULCO flex DFBa 013 ® Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC 0.18 kW, 0-23 1/min, 0-53 l/h, 8 bar 0.18 kW, 0-38 1/min, 0-88 l/h, 8 bar 0.25 kW, 0-60 1/min, 0-140 l/h, 4 bar 0.25 kW, 0-91 1/min, 0-212 l/h, 1 bar Hose material EPDM...

  • Page 10: Flex Dfba 016

    Introduction Identcode DFBa DULCO flex DFBa 013 ® Standard Halar-coated housing Vacuum system none Certification CE mark 1.3.3 Identcode DULCO ® flex DFBa 016 Identcode DFBa DULCO flex DFBa 016 ® Type DFBa 016, 0.092 l/revolution Drive Pump without drive Step-down gears / 3 x 230 / 400 VAC 0.18 kW, 14 1/min, 77 l/h, 8 bar 0.18 kW, 20 1/min, 110 l/h, 8 bar...
  • Page 11 Introduction Identcode DFBa DULCO flex DFBa 016 ® Hose material EPDM NR-A Norprene (max. 2 bar) NBR-A Hypalon TYGON (max. 2 bar) Hydraulic connection VA BSP 3/4" VA NPT 3/4" PP BSP 3/4" PVDF BSP 3/4" PVDF NPT 3/4" PVC NPT 3/4" Tri-Clamp, VA, 1"...

  • Page 12: Flex Dfba 019

    Introduction Identcode DFBa DULCO flex DFBa 016 ® Certification CE mark 1.3.4 Identcode DULCO ® flex DFBa 019 Identcode DFBa DULCO ® flex DFBa 019 Type DFBa 019, 0.122 l/revolution Drive Pump without drive Step-down gears / 3 x 230 / 400 VAC 0.18 kW, 14 1/min, 102 l/h, 2 bar 0.18 kW, 20 1/min, 146 l/h, 2 bar 0.25 kW, 32 1/min, 234 l/h, 2 bar...

  • Page 13: Identcode Dulco

    Introduction Identcode DFBa DULCO flex DFBa 019 ® VA BSP 1" VA NPT 1" PP BSP 1" PVDF BSP 1" PVDF NPT 1" PVC NPT 1" Tri-Clamp, VA, 1" DIN 11851, VA NW 25 Base plate Base plate, lacquered steel Base plate, stainless steel Portable unit + lacquered steel base plate Portable unit + stainless steel base plate...
  • Page 14 Introduction Identcode DFBa DULCO flex DFBa 022 ® Pump without drive Step-down gears / 3 x 230 / 400 VAC 0.25 kW, 17 1/min, 252 l/h, 8 bar 0.37 kW, 23 1/min, 342 l/h, 8 bar 0.55 kW, 38 1/min, 565 l/h, 4 bar 0.55 kW, 45 1/min, 669 l/h, 4 bar 0.55 kW, 54 1/min, 803 l/h, 2 bar 0.75 kW, 66 1/min, 982 l/h, 2 bar...
  • Page 15 Introduction Identcode DFBa DULCO flex DFBa 022 ® DIN 11851, VA NW 25 Base plate Base plate, lacquered steel Base plate, stainless steel Portable unit + lacquered steel base plate Portable unit + stainless steel base plate Leakage sensor without leakage sensor with leakage sensor Rotor Rotor with 2 rollers...

  • Page 16: Safety And Responsibility

    Safety and responsibility Safety and responsibility General safety information WARNING! Live parts Possible consequence: Fatal or very serious injuries – Measure: The device must be disconnected from the power supply before it is opened – Isolate damaged, faulty or manipulated devices from the mains in order to de-energise.
  • Page 17 Safety and responsibility WARNING! Correct and proper use Possible consequence: Fatal or very serious injuries – The unit is not intended to convey or regulate gaseous or solid media – Do not exceed the rated pressure, speed or temperature for the pump –...
  • Page 18 Safety and responsibility CAUTION! Environmental influences Possible consequence: Material damage right through to destruction of the unit – The device is not suitable for outdoor operation – Take suitable measures to protect the device from environmental influences such as: – UV rays –...

  • Page 19: Functional Description

    Functional description Functional description Brief functional description The package contents supplied with the DULCO flex DFBa is ® selectable via the identcode. The DULCO flex DFBa is a displacement pump. The feed chem‐ ® ical is conveyed by the rotor squeezing the hose in the direction of flow.

  • Page 20: Overview Of The Device

    Functional description Overview of the Device P_DX_0017_SW Fig. 1: Diagram of functional principle Housing Rollers Rotor Hose...

  • Page 21: Transport, Storage, Assembly And Installation

    Transport, storage, assembly and Installation Transport, storage, assembly and Installation User qualification, transport and storage: instructed persons, Ä Chapter 1.2 “Users' qualifications” on page 5 User qualification, assembly: trained qualified personnel, see Ä Chapter 1.2 “Users' qualifications” on page 5 User qualification, electrical installation: Qualified electrician, Ä...

  • Page 22: Ambient Conditions

    Transport, storage, assembly and Installation 4.3.1 Ambient conditions NOTICE! Ambient conditions Possible consequence: Property damage and increased wear and tear Assembly is to be carried out in the following order. If the must has to be installed outdoors, then it is to be equipped with protection against sunlight and weather influences.

  • Page 23: Alignment Of The Discharge Side

    Transport, storage, assembly and Installation 4.3.3 Alignment of the discharge side The discharge line is to be kept as straight and short as possible, in order to avoid performance reduction. The diameter must correspond to the rated diameter of the pump hose.
  • Page 24 Transport, storage, assembly and Installation P_DX_0021_SW Fig. 3: Squeezing the hose Hose in normal shape Perfect squeezing Excessive squeezing (increased wear and tear Insufficient squeezing (backflowing media in the to pump and hose) cavity will destroy the hose within a short period of time) The spacer plates are fitted in the factory.
  • Page 25 Transport, storage, assembly and Installation 1/min 0-19 20-39 40-59 60-79 80-99 4,0 * * Supplied state DFBa 013 / Number of spacer plates of 0.5 mm thickness (Norpren and TYGON): 1/min 0-19 20-39 40-59 60-79 80-99 2,0* * Supplied state DFBa 016 / Number of spacer plates of 0.5 mm thickness (except Norpren and TYGON): 1/min...

  • Page 26: Performance Curves

    Transport, storage, assembly and Installation DFBa 022 / Number of spacer plates of 0.5 mm thickness: 1/min 0-19 20-39 40-59 60-79 80-99 4,0 * * Supplied state 4.3.5 Performance curves NOTICE! Maximum pressure under continuous operation The dotted line indicates the limit for maximum pres‐ sure under continuous operation l /h 110 120 130...
  • Page 27 Transport, storage, assembly and Installation l /h 33 0 30 0 27 0 24 0 21 0 18 0 15 0 12 0 80 90 100 110 120 130 140 1/min 2 bar 8 bar 4 bar P_DX_0023_SW Fig. 5: DFBa 013 l /h 100 110 120 130 140 1/min...
  • Page 28 Transport, storage, assembly and Installation l /h 1040 90 100 110 120 130 140 1/min P_DX_0016_SW Fig. 7: DFBa 019 l /h 1500 1350 1200 10 50 10 0 1/min 8 bar 4 bar 2 bar P_DX_0024_SW Fig. 8: DFBa 022...

  • Page 29: Commissioning

    Commissioning Commissioning Ä Chapter User qualification, commissioning: trained user, see 1.2 “Users' qualifications” on page 5 Testing prior to commissioning the pump The following tests are to be carried out: Ensure that the pump has not been damaged during transpor‐ tation or storage.

  • Page 30: Operating The Dfba

    Operating the DFBa Operating the DFBa User qualification, operation: instructed persons, see Ä Chapter 1.2 “Users' qualifications” on page 5 The peristaltic pump is to be fully integrated into the customer's designated plant and is then controlled by this plant. It is not possible to operate the pump directly.

  • Page 31: Maintenance, Repair, Malfunctions, Disposal And Spare Parts

    Maintenance, repair, malfunctions, disposal and spare parts Maintenance, repair, malfunctions, disposal and spare parts User qualification, maintenance and disposal: instructed Ä Chapter 1.2 “Users' qualifications” on page 5 persons, see User qualification, repair and malfunctions: trained user, see Ä Chapter 1.2 “Users' qualifications” on page 5 Maintenance CAUTION! Disconnect the pump from the mains...

  • Page 32: Troubleshooting

    Maintenance, repair, malfunctions, disposal and spare parts Turn the rotor with the help of the motor so that the remaining roller presses against the pump hose Re-attach the second roller with spacer plates back onto the rotor Attach the front cover to the pump housing Mount the pump hoses from both discharge and suction sides Open all of the valves...
  • Page 33 Maintenance, repair, malfunctions, disposal and spare parts Problem Possible cause Solution High pump speed Reduce pump speed High conveying temperature Reduce product temperature High operating pressure Reduce operating pressure Pump cavitations Check the suction conditions Pump hose pulled into the pump High inlet pressure (>...

  • Page 34: Disposal Of Used Parts

    Note the current national regulations and legal standards which apply in your country The pump hose is to be removed and disposed of on-site before sending the pump to ProMinent Dosiertechnik GmbH, Heidelberg / Germany. ProMinent Dosiertechnik, Heidelberg/Germany is prepared to take back clean used parts.
  • Page 35 Maintenance, repair, malfunctions, disposal and spare parts P_DX_0018_SW Fig. 9: Spare parts exploded view DFBa 010/013 DFBa 010 refer to Fig. 9 Pos. Description Quantity Reference Part number Pump housing 102.02.01 Rotor (2 rollers) 102.02.03 Rotor shaft 102.01.04 Roller ball bearings 102.01.02 Roller ⌀35 102.01.09...
  • Page 36 Maintenance, repair, malfunctions, disposal and spare parts DFBa 010 refer to Fig. 9 Pos. Description Quantity Reference Part number Connection PP-NPT 102.00.18 Connection PVDF-NPT 102.00.19 Connection DIN 102.00.20 Connection SMS 102.00.21 Connection TRI-CLAMP 102.00.22 Pressure flange, standard 102.00.11 Pressure flange, thermoplastic hose 102.00.23 Base plate 102.00.12...
  • Page 37 Maintenance, repair, malfunctions, disposal and spare parts DFBa 013 refer to Fig. 9 Pos. Description Quantity Reference Part number Connection VA-BSP 103.00.10 Connection PP-BSP 103.00.15 Connection PVDF-BSP 103.00.16 Connection VA-NPT 103.00.17 Connection PP-NPT 103.00.18 Connection PVDF-NPT 103.00.19 Connection DIN 103.00.20 Connection SMS 103.00.21 Connection TRI-CLAMP 3/4"...
  • Page 38 Maintenance, repair, malfunctions, disposal and spare parts P_DX_0014_SW Fig. 10: Spare parts exploded view DFBa 016/019 DFBa 16 refer to Fig. 10 Pos. Description Quantity Reference Part number Pump housing 101.02.01 Rotor 101.02.03 Rotor shaft 101.01.04 Roller ball bearings 101.01.36 Roller ⌀45 105.01.07 Long bolts...
  • Page 39 Maintenance, repair, malfunctions, disposal and spare parts DFBa 16 refer to Fig. 10 Pos. Description Quantity Reference Part number Connection VA-NPT 101.00.16 Connection PP-NPT 101.00.17 Connection PVDF-NPT 101.00.18 Connection DIN 101.00.19 Connection SMS 101.00.20 Connection TRI-CLAMP 101.00.21 Pressure flange, standard 101.00.22 Pressure flange, thermoplastic hose 101.00.23...
  • Page 40 Maintenance, repair, malfunctions, disposal and spare parts DFBa 019 refer to Fig. 10 Pos. Description Quantity Reference Part number Short bolts 102.00.14 Front cover 101.00.12 Seal front cover 101.00.11 Connection VA-BSP 105.00.13 Connection PP-BSP 105.00.14 Connection PVDF-BSP 105.00.15 Connection VA-NPT 105.00.16 Connection PP-NPT 105.00.17...
  • Page 41 Maintenance, repair, malfunctions, disposal and spare parts P_DX_0019_SW Fig. 11: Spare parts exploded view DFBa 22 DFBa 022 refer to Fig. 11 Pos. Description Quantity Reference Part number Pump housing 113.00.01 Rotor 113.00.02 Rotor shaft 113.00.03 Screw rotor shaft 113.00.04 Roller standard 113.00.05 Roller for thermoplastic hose...
  • Page 42 Maintenance, repair, malfunctions, disposal and spare parts DFBa 022 refer to Fig. 11 Pos. Description Quantity Reference Part number Connection VA-NPT 113.00.13 Connection PP-NPT 113.00.14 Connection PVDF-NPT 113.00.15 Connection DIN 113.00.16 Connection SMS 113.00.17 Connection TRI-CLAMP 113.00.18 Pressure flange, standard 113.00.19 Pressure flange, thermoplastic hose 113.00.20...

  • Page 43: Technical Data Dfba

    Technical data DFBa Technical data DFBa Type Feed rate P max. Flow rate Rollers/ Hose Solids Weight Connecto shoes DFBa in l/U in bar at max. interior max. without pressure drive ⌀ in mm ⌀ in mm in l/h in kg 0,024 Rollers 3/8"...

  • Page 44: Dimensions Dfba 016 / 019

    Technical data DFBa Dimensions DFBa 016 / 019 P_DX_0026_SW Fig. 13: Dimensions DFBa 016 / 019 119 mm 75 mm 60 mm 170 mm 190 mm 265 mm 30 mm 3/4" BSP 160 mm Dependent on selected drive 30 mm...

  • Page 45: Dimensions Dfba 022

    Technical data DFBa Dimensions DFBa 022 P_DX_0027_SW Fig. 14: Dimensions DFBa 022 110 mm 95 mm 85 mm 210 mm 245 mm 355 mm 25 mm 1" BSP 175 mm Dependent on selected drive 25 mm...

  • Page 46: Dfba Technical Appendices

    DFBa technical appendices DFBa technical appendices Declaration of Conformity Fig. 15: EC Declaration of Conformity...

  • Page 47: Index

    Index 10 Index Backflowing media..........24 Rollers..............24 Correct and proper use........17 Safety data sheet..........17 Counter measures..........17 Safety information..........16 Safety Information..........4 Displacement pump..........19 Spacer plates............24 Disposal............... 34 Squeezing the hose..........24 Emergency stop switch........16 Unauthorised access..........

This manual is also suitable for:

Dulco flex dfba 013Dulco flex dfba 010Dulco flex dfba 022Dulco flex dfba 016Dulco flex dfba 019

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