Thermador Pro Grand PRD304EG Service Manual page 2

Service Manual for Thermador Pro Grand Dual Fuel Ranges:
4.4.1 Grill Flame Spreader Removal and Replacement................................ 33
4.4.2 Grill Burner Removal and Replacement............................................... 34
4.4.3 Grill Hot Surface Igniter Removal and Replacement............................ 35
4.4.4 Grill Electrode Removal and Replacement .......................................... 35
4.4.5 Grill Thermostat Removal and Replacement ....................................... 36
4.4.6 Grill Orifice and Elbow Connector Removal and Replacement ............ 37
4.5 Removal and Replacement of Top-Accessible Components ...................... 38
4.5.1 Jet Holder Assembly Removal and Replacement ................................ 38
4.5.2 Standard Valve Removal and Replacement ........................................ 40
4.5.3 Microswitch Removal and Replacement .............................................. 41
4.5.4 Solenoid Valve for XLO Burner - Removal and Replacement ............. 42
4.5.5 Solenoid Valve for Grill - Removal and Replacement ......................... 43
4.5.6 XLO Valve Removal and Replacement................................................ 44
4.5.7 Potentiometer Removal and Replacement........................................... 47
4.5.8 Manifold Removal and Replacement ................................................... 48
4.5.9 Oven Lamp Transformer Removal and Replacement.......................... 50
4.5.10 Oven Temperature Selector Removal and Replacement..................... 51
4.5.11 Five-Position Oven Function Selector Removal and Replacement...... 52
4.5.12 Oven Temperature Gauge Removal and Replacement ....................... 53
4.5.13 Regulator Removal and Replacement ................................................. 54
4.5.14 Control Board Removal and Replacement........................................... 55
4.5.14.1 Control Board Removal and Replacement (Large Oven).............. 55
4.5.14.2 Control Board Removal and Replacement (Small Oven).............. 56
4.5.15 Simmer Control Board Removal and Replacement ............................. 57
4.5.16 Hot Surface Igniter Board Removal and Replacement ........................ 58
4.5.17 LED Indicator Removal and Replacement ........................................... 59
4.5.18 Ignition (Spark) Module Removal and Replacement............................ 59
4.5.19 Door Latch Removal and Replacement ............................................... 60
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PRD304EG, PRD364EDG, PRD364EDPG, PRD364ELG, PRD366EG, PRD366EPG, PRD484ECG, PRD484EEG, PRD486EDG, PRD486EDPG, PRD486ELG
4.5.20 Plunger Switch Removal and Replacement ......................................... 62
4.5.21 Griddle and Grill Thermostat Removal and Replacement .................... 63
4.5.22 Control Panel and Bullnose Removal and Replacement ..................... 64
4.6 Removal and Replacement of Back-Accessible Components .................... 68
4.6.1 Backguard and Island Trim Removal and Replacement ...................... 68
4.6.2 Back Panel Removal and Replacement............................................... 69
4.6.3 Crossmember Cover Removal and Replacement................................ 70
4.6.4 Terminal Block Removal and Replacement ......................................... 70
4.6.5 Electrical Wiring Connections at the Terminal Block............................ 71
4.6.6 Cooling Fan Removal and Replacement ............................................. 71
4.6.6.1 Air Interlock Switch Removal and Replacement ........................... 72
4.6.7 Thermal Fuse Removal and Replacement........................................... 73
4.7 Removal and Replacement of Front-Accessible Components .................... 74
4.7.1 Oven Temperature Sensor Removal and Replacement ...................... 74
4.7.2 Oven Lamp and Bulb Removal, Replacement, and Diagnostics.......... 75
4.7.2.1 Oven Light Diagnostics ................................................................. 75
4.7.3 Oven Door Removal, Installation, and Alignment................................. 77
4.7.3.1 Removing the Door ....................................................................... 77
4.7.3.2 Installing the Door ......................................................................... 77
4.7.3.3 Aligning the Door .......................................................................... 78
4.7.4 Convection Components - Removal and Replacement....................... 79
4.7.5 Broil Burner Removal and Replacement .............................................. 83
4.7.6 Bake Element Components - Removal & Replacement (Large Oven) 86
4.7.7 Bake Element Components - Removal & Replacement (Small Oven) 88
4.7.8 Door Handle Components - Removal and Replacement .................... 89
4.7.9 Door Hinge Removal and Replacement............................................... 90
4.7.10 Door Gasket Removal and Replacement............................................. 93
4.7.11 Kick Panel Removal and Replacement ................................................ 94
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