Related Manuals for YOKOGAWA Revolution FA-M3 R
Summary of Contents for YOKOGAWA Revolution FA-M3 R
- Page 1 Technical Range-free Multi-controller Information FA-M3 R Overview TI 34M6A01-01E 2000.5 2nd Edition...
- Page 2 This document is based on the version of FA-M3 R as of May 2000. For details about the current version of FA-M3 R, please contact your nearest distributor or agency.
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Page 3: Table Of Contents
CONTENTS Introduction to FA-M3 ………………..………………………………………………………... 1 FA-M3 Features ………………………………………………………………………………..2 Ultra-fast Processing Speed………..………………………………………………………... 3 Comparison with Competitors……..………………………………………………………..4 Compact Size. ……………………..………………………………………………………….. 5 Universal Range.……………………..……………………………………………………..6 Multiple CPUs .………………………………………………………………………………..7 Sequence CPU Modules.…………………………………………………………………..8 (F3SP05-0P, F3SP21-0N, F3SP28-3N, F3SP38-6N, F3SP53-4H, F3SP58-6H, F3FP36-3N) BASIC CPU Modules……………………………………………………………………….. - Page 4 Applications of Personal Computer Link Interface………………………………………... 36 (Connection with personal computer/Display) Personal Computer Link Modules ………..…………………………………………………37 (F3LC11-1N, F3LC11-2N) Personal Computer Link via Programming Port……………………………………………38 (F3SP05-0P, F3SP21-0N, F3SP28-3N, F3SP38-6N, F3SP53-4H, F3SP58-6H) Ethernet Interface Module………..……………..……………………………………………39 (F3LE01-5T) FA Link H Module ………..……………..………..………………………………………….. 40 (F3LP02-0N) Fiber-optic FA Link H Module………..……………..………………………………………..41 (F3LP12-0N)
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Page 5: Introduction To Fa-M3
Extensive studies were conducted to meet every requirement including ultra-high- speed control, steady dispersion-free control and improved networking functions including link control. The FA-M3 R is Yokogawa's ideal controller for next- generation equipment, delivering even greater accuracy and productivity. Instruction... -
Page 6: Fa-M3 Features
* Indicates the performance when running a program that contains basic instructions and application instructions in average ratios; does not guarantee that all the user's program will run at this speed. ** Acronym of remote Operation Maintenance and Engineering proposed by Yokogawa Electric Corporation. The FA-M3 R outclasses the capabilities of today's PLCs and offers the functionality, performance, a choice of languages and expandability provided by a microcomputer board. -
Page 7: Ultra-Fast Processing Speed
Application Type 1: Compared whith Our Conventional CPU * In comparison to the former CPU module of Yokogawa with the actual applications The number of PLC units can be reduced since two ladder programs With conventional PLC With FA-M3 R can be executed by one CPU module. -
Page 8: Comparison With Competitors
* Executed instructions means the average number of instructions executed in 1 by PLC. Ultra-fast Execution of Instructions Basic instruction: Min. 0.0175 µs Application instruction: Min 0.070 µs Comparison with Yokogawa's Former CPU Module for Basic Instructions Instruction New SP53 Former SP35 LD, AND, OR 17.5 to 35 ns... -
Page 9: Compact Size
Compact Size Postcard-size Controller Why does a controller need to be smaller? • To provide ample room for additional modules • To allow installation of the controllers without affecting the machine design and safety of the user factory (allowing perspective facilities) •... -
Page 10: Universal Range
Universal Range Whatever the number of I/O points, one PLC covers all. • Higher functionality than high-end PLC, yet more reasonable cheaper than low-end PLC FA-M3 R costs only two- thirds of competitors' for • Only one model covers a broad range 2048 points. -
Page 11: Multiple Cpus
Multiple CPUs •Use any programming language you like. •Use the optimum language for your applications. •Combine languages freely. Up to 4 CPU modules can be combined. Ultra-high-speed Communication and processing text processing (character handling) Sequence CPU BASIC CPU Up to 4 ladder programs Real-time BASIC programs can be run, allowing task can be run. -
Page 12: Sequence Cpu Modules
Sequence CPU Modules Larger Program Capacity, Device Capacity and Variety of Instructions than for High- end PLCs Seven modules to meet various needs. F3SP05 F3SP21 F3SP28 F3SP38 F3SP53 F3SP58 F3FP36 Item Number of inputs/outputs 2,048 2,048 4,096 8,192, 4,096 8,192 4,096 Number of Basic... -
Page 13: (F3Sp05-0P, F3Sp21-0N, F3Sp28-3N, F3Sp38-6N, F3Sp53-4H, F3Sp58-6H, F3Fp36-3N) Basic Cpu Modules
BASIC CPU Modules YM-BASIC/FA, the world's fastest BASIC Incorporates YM-BASIC/FA, a BASIC language for real-time control used in proven Yokogawa • YEWMAC500 computer for factory automation. Realizes a BASIC program-based controller (no need for a sequence CPU module). • Can directly access inputs and outputs. -
Page 14: (F3Bp20-0N, F3Bp30-0N) Easy Real-Time Processing With Basic
Easy Real-time Processing with BASIC A statement to start an interrupt routine needs only one line. F3BP20-0N and F3BP30-0N FA-M3 R 100 ON INT 2 , 5 GOSUB WARI@ Interrupt statement 110 ! 120 LOOP@ Main routine F3BP20-0N 140 GOTO LOOP@ F3BP30-0N 150 ! Interrupt routine... -
Page 15: Fa-M3 Programming Tool Widefield
Ladder Programming Tool Designed for Engineers Ultimate program reusability. WideField dramatically reduces Total Cost of Ownership by customization of each machine. FA-M3 Programming Tool WideField Object ladder Enriched help System Design Program Component Remote OME* Program Design Index view System log* Collective change of I/O positions User log* Programming... -
Page 16: Object Ladder
Conventional ladder programming *Structured programming. A programming method proposed by Yokogawa Electric Corporation in 1989, in which an increasingly complexed ladder program is divided into parts for individual functional units so that developers can easily understand the program framework, and improved productivity and program maintainability. As these advantages became recognized in the 1990's, structured programming grew rapidly. -
Page 17: Program Component
Program Component Independence of Blocks and Macros for Enhancing Drastical Reusability. Blocks and macros are pieces of program and use common devices as their data. Thus, devices need to be assigned uniquely not to doubly used in different blocks and macros. By using the concept of local devices in each block and macro, devices can be handled independently in each block and macro. -
Page 18: Index View
Index View Increased Efficiency of Reuse with Improved Visibility. A ladder program is coded as a long strip of diagram, which makes it difficult to grasp the overall flow. The entire program structure can be grasped. You can hide and show each circuit block under the circuit comment (just like expanding and collapsing the tree) to grasp the entire program structure and go to the corresponding parts. -
Page 19: Collective Change Of I/O Positions
Collective Change of I/O Positions Whenever the I/O module allocation is changed, the I/O addresses in the program can be changed instantly. Addition of Deletion of Addition of Deletion of I/O Modules I/O Modules I/O Modules I/O Modules Before change Before change After change After change... -
Page 20: Logical Design By Tag Name
Logical Design by Tag Name A name suggesting the corresponding action can be assigned to each device to increase maintainability. Arbitrary names for individual devices can be used in the programming before the terminal assignment is decided. The ability to separately determine the logical design and physical design (i.e., program design and terminal assignment) greatly reduces the engineering period. -
Page 21: Group Tag Name
Group Tag Name Sets of names can be named to enable data sets to be managed under group names System Configuration Group Name Settings Multi-axis positioning control Group name PCH1 Ｃ Ｃ Ｃ Ｃ Ｈ Ｈ Ｈ Ｈ Signal Name Address ２... -
Page 22: Advantages Of Windows Environment
Advantages of Windows Environment Effortless data exchange with Windows-based applications. Support for versatile Windows technologies such as OLE. Tag name definitions set on a Microsoft Excel sheet can be imported into WideField. Data in WideField, such as a ladder diagram, can be utilized for the As Built Drawings. -
Page 23: Flexible Operability
Flexible Operability Ladder diagrams can be modified like editing a document with a word processor. Programming problems are minimized and operability maximized. Program modification and monitoring can be done simultaneously by opening multiple windows. Both mouse and key operations are supported. Connection lines can be dawn and deleted by dragging. -
Page 24: Sophisticated Debugging Functions
Sophisticated Debugging Functions Ladder diagrams can be modified while they are running. User-oriented debugging functions assist program development and modification. The log of CPU-detected errors can be viewed as the System Log, and the trend of the system running status can be managed as the User Log. Multiple parts of a diagram can be changed at once and modified parts can be reverted at once, all while online. -
Page 25: Enriched Help
Enriched Help A description, operands and examples of action are shown for each instruction. The appropriate help for each situation can be called. Details on how to use an instruction and its action can be referenced. An outline of a function and how to use it can be referenced. Potential causes and countermeasures for an error can be referenced. -
Page 26: Basic Programming Tool M3 For Windows
BASIC Programming Tool M3 for Windows Convenient BASIC program development under Windows environment. Features: Runs under Windows 95, Windows 98 or Windows NT. Sophisticated debugging functions: On-line program modification • Variable data trace • Break actions • Step run • CPU self-diagnostics: •... -
Page 27: Outstanding Maintenance Support Functions
Maintenance parts no longer need to be stocked separately for each system scale or model. * Acronym of remote Operation Maintenance and Engineering proposed by Yokogawa Electric Corporation. The memory backup batteries for all CPU modules are maintenance-free and have a shelf- life of at least 10 years and a service life of at least 30 years under normal operating conditions... -
Page 28: Remote Ome
Remote OME The FA-M3 R supports remote equipment maintenance, called "Remote OME. " Remote OME involves performing the following remotely: Operation: Operation and monitoring Maintenance: Troubleshooting Engineering: Program modification and debugging Remote OME is achieved: (1) Over a local area network via Ethernet, whereby OME requests are connected using a readily available dial-up router to a public phone line (2) Over public phone lines via a modem connected to the Programming port For an FA-M3 R incorporated in a system, the following can be done from a personal computer at a distant... -
Page 29: Remote Ome Via Ethernet
Remote OME via Ethernet The FA-M3 R is the world's first* PLC that supports remote maintenance of multiple pieces of machines installed in distant locations, via Ethernet. Using a remote maintenance camera, remote maintenance can be performed while actually monitoring the equipment. The following can be performed remotely with the standard features of WideField: Editing/loading/saving programs, monitoring ladder diagrams, monitoring devices, monitoring operation statuses and reading various data. - Page 30 Remote OME via Ethernet and Dial-up Router Factory / Plant Engineering Dept. / Headquarters Operating status monitoring, program modofication, program start/stop, and error log reading Public Windows-based DOS-based phone Line Ethernet Dial-up router Ethernet F3LE0 FA-M3 R FA-M3 R FA-M3 R 1-5T Dial-up router Remote maintenance...
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Page 31: Remote Ome Using Commercially-Available Modem
Remote OME Using Commercially-available Modem An FA-M3 R installed in a distant location can be maintained via a public telephone line. The following can be performed remotely with the standard features of WideField: Editing/loading/saving programs, monitoring ladder diagrams, monitoring devices, monitoring operation statuses, viewing system log, reading various data, and more. -
Page 32: System Log
System Log Status changes, failures and errors during operation of an FA-M3 R can be recorded. The system log lists the date, time and message of each event to allow you to grasp the past operation log and analyze changes in the system status and the results of program failures. The information displayed as the system log can also be printed and saved to a file, which can then be opened and printed later. -
Page 33: User Log
User log Alarms, events and errors for equipment and machines (controlled by an FA-M3 R) occurring during operation can be logged. In addition to the system log, user-defined messages can be recorded (for up to 64 messages per CPU) as the user log. The user log lists the date, time and message of each event to allow you to grasp the past operation log and analyze changes in the system status and the results of improper equipment/machine operations. -
Page 34: Sampling Traces
Sampling Traces You can trace device values while running a program. You can also record device values before the trigger condition is established. You can use sampling traces not only while debugging but also during operation for troubleshooting and failure analyses (no other manufacturer's PLC provides this function Use of the sampling trace function does not affect the scan time. -
Page 35: Analog Input/Output Modules
Analog Input/Output Modules High-speed Conversion, High Precision and High Noise Tolerance Combined with a high-speed CPU module, high-speed analog input and output control system can be built. (1) Analog Input Modules F3AD04-0N: 4 analog inputs F3AD08-1N: 8 analog inputs • Input signal range: -10 to 10 V DC, 0 to 5 V DC, 1 to 5 V DC •... -
Page 36: (F3Ad04-0N, F3Ad08-1N, F3Da02-0N, F3Da04-1N, F3Da08-5N) Temperature Control Modules
Temperature Control Modules Four Temperature Controllers in One Compact FA-M 3 R Module Wide range of temperature controller module lineups for all types of inputs and outputs. Selectable speed of control span according to the application requirement: 500 ms/4 channels, 250 ms/2 channels, 125 ms/channel Auto/manual mode switching useful for sequence maintenance at machine startup. -
Page 37: Positioning Modules For Controlling Every Type Of Motor
Positioning Modules for Controlling Every Type of Motor Applicable Module Features Moter Open-loop control Good controllability • Max. 6 ms high speed startup time Pulse F3NC11 • On-route action, control mode switching by an external trigger signal moter F3NC12 • Biaxial arc interpolation; acceleration/deceleration method: trapezoidal drive •... -
Page 38: F3Nc11-0N And F3Nc12-0N Advanced Model Positioning Modules With Positioning Pulse Output
F3NC11-0N and F3NC12-0N Advanced model Positioning Modules with Positioning Pulse Output For motor control on either 1 or 2 axes per module. Best suited to position- A X 1 A X 2 instructed servomotors and servo drivers as well as pulse motors and drivers. B S Y B S Y B S Y 1 2 3 4... -
Page 39: F3Nc51-0N And F3Nc52-0N Positioning Modules With Analog Voltage Output
F3NC51-0N and F3NC52-0N Positioning Modules with Analog Voltage Output For motor control on either 1 or 2 axes per module. Outputs the velocity ERR1 ERR1 command value to srevomoters and servo drivers based on the feedback ERR2 NC51-0N NC52-0N POSIT POSIT signal from an external position sensor (encoder). -
Page 40: Applications Of Personal Computer Link Interface
Applications of Personal Computer Link Interface The personal computer link: (1) Is a communication link that is dedicated for the FA-M3 R and allows the device data within sequence CPUs to be read or written from other equipment (personal computers, display units, etc.) without intervention of a sequence program, and also allows a sequence program to notify events. -
Page 41: (Connection With Personal Computer/Display) Personal Computer Link Modules
Personal Computer Link Modules A personal computer link module provides the FA-M3 R with the personal computer link feature via RS-232-C or RS-422/485. The built-in communications protocol allows connections to be made to other equipment that supports the same protocol without requiring any program, and facilitates system configuration. A personal computer link module is typically used to connect display units. -
Page 42: Personal Computer Link Via Programming Port
F3SP FA-M3 R RS-232-C The same commands are used for personal computer link modules are sequence CPU modules. Note: The following cables are available for connection from Yokogawa. Model: KM11-2T, -3T or -4T Specification: D-sub 9-pin female; approx. 3, 5, or 10 meters long, respectively... -
Page 43: Ethernet Interface Module
Ethernet Interface Module The Ethernet interface module enables the FA-M3 R's data to be accessed via Ethernet as one style of personal computer link. Using this Module, the FA-M3 R's data can be accessed directly from personal computers and workstations, thus allowing an information system and control system to be directly linked. -
Page 44: (F3Le01-5T) Fa Link H Module
FA Link H Module High-speed data transmission between FA-M3 R controllers for data sharing (4 times faster than the conventional FA link) Conventional FA Link FA Link H (F3LP01-0N) (F3LP02-0N) 250 Kbps 1.25 Mbps F3LP02-0N F3LP02-0N Item Specification Up to 8192 Link relays (up to 2048 per link) Up to 8192... -
Page 45: (F3Lp02-0N) Fiber-Optic Fa Link H Module
Fiber-optic FA Link H Module High-speed data transmission between FA-M3 R controllers for data sharing, Fiber-optic cable F3LP12-0N F3LP12-0N Fiber-optic FA Link H Item Specification FA-M3 R (max. 1.25 Mbps,max. 10 km, Up to 8192 Link relays (up to 2048 per system) connecting max. -
Page 46: (F3Lp12-0N) Ut Link Module
A total of up to 31 UT temperature controllers and µR1800* recorders can be connected SD B per UT link module over the maximum cable extension of 1200 m (for RS-485). RD A RD B Note: The UT350, UT550, UT750, UP750 and UT2000 are products Yokogawa M&C corporation. SHIELD F3LC51-2N TI 34M6A01-01E... -
Page 47: (F3Lc51-2N) Multi-Link Module
* The current version of the F3LC21-1N multi-link module only supports of PLCs from Mitsubishi Electric Corporation and OMRON Corporation. The company names appearing in this document are registered trademarks of their respective holders. For details on models whose connection has been verified, consult your nearest Yokogawa representative or sales office. F3LC21-1N Multi-link Module... -
Page 48: (F3Lc21-1N) Gp-Ib Communication Module
GP-IB Communication Module High-speed Communication with Testing and Measuring Instruments as Well as Various Signal Generators Accessible from ladder and BASIC programs Enables waveform generators, digital multimeters, LCR meters, etc. to be connected, their signal generation conditions to be set, and the measured data to be read easily via GP-IB, thus reducing the leadtime of testing and inspections. -
Page 49: (F3Gb01-0N) Rs-232-C And Rs-422/485 Communication Modules (1)
RS-232-C and RS-422/485 Communication Modules (1) Access from Ladder and BASIC Programs to Field Instruments via RS-232-C or RS-422/485 Interface Sequence CPU Module Ladder sequence + ladder communication BASIC CPU Module BASIC program + serial communication F3SP F3RZ81-0N F3BP20-0N F3RS22-0N F3RZ91-0N F3BP30-0N F3RS41-0N... -
Page 50: (F3Rz81-0N, F3Rz91-0N) Rs-232-C And Rs-422 Communication Modules (2)
RS-232-C and RS-422 Communication Modules (2) Access from BASIC Program by Combination of a Access from a Ladder Sequence Program by BASIC CPU Module and a Serial Communication Combination of a Sequence CPU Module and a Module Ladder Communication Module ON INT WARI@ LOOP@ WAIT... -
Page 51: (F3Rs22-0N, F3Rs41-0N) Fa-M3 Value
FA-M3 Value FA-M3's extensive functions and unrivaled performance come at an economic price. A special set of CPU, power supply and I/O modules is offered at a discount price as a value pack The FA-M3 value pack,F3SC21-1N,is a compact controller composed of: An F3BU04-0N four-slot base module An F3SP05-0P sequence CPU module with power supply unit and memory An F3WD64-3N input/output module with 32 input and 32 outputs... -
Page 52: (F3Sc21-1N) Fiber-Optic Fa-Bus Module
Fiber-optic FA-bus Module The fiber-optic FA-bus module enables data to be sent as high-speed as 10 Mbps. Modules in subunits can handled like those in the main unit with no effect on the scan time. (Data refresh rate: 1 ms for 1024 devices) No transmission delay by direct access to I/O devices Not only digital I/O modules but also almost all the modules including analog I/O, temperature controller and pulse input modules installed in a subunit can be handled. -
Page 53: (F3Lr01-0N) Fiber-Optic Fa-Bus Type 2 Module
Fiber-optic FA-bus Type 2 Module Multi-station remote I/O system with high-speed transmission over a long distance Main unit F3LR02-0N Fiber-optic FA-bus Type 2 Item Specification Transmission 10 Mbps speed Transmission Subunit Subunit Two-core fiber optic cable media Transmission Between stations : 500 m Daisy Chain distance... -
Page 54: (F3Lr02-0N) Devicenet Interface Module
DeviceNet Interface Module De Facto Standard, Reduced-cabling System F3LD01-0N F3LD01-0N T-connection T-connection Multi-drop DeviceNet Split branches Remote I/O Display unit Analog Specific-application controller, Sensors and Data processing Gateway to other terminal mass flow controller, actuators devices such as networks such as temperature controller, barcode reader sensor bus and... -
Page 55: 24 V Dc Power Supply Module
24 V DC Power Supply Module DC Power Supply Module Added to Lineup The DC power supply module makes full use of the FA-M3 R's features of compactness, light-weight, and low power consumption. It is ideal for installing an FA-M3 R controller inside battery-driven equipment such as an automatic guided vehicle (AGV). -
Page 56: (F3Pu26-0N) Market Standard Connectors
Market Standard Connectors The FA-M3 R employs market standard connectors for its 32-and 64-point I/O modules, so a huge range of cables and terminal blocks from other vendors can be used. Of course, the FA-M3 R offers terminal blocks with a connector and dedicated connector cables. FA-M3 R KM55-0 dedicated cables... - Page 57 Windows and Excel are registered trademarks of Microsoft Corporation. Intel, MMX, and Pentium are trademarks or registered trademarks of Intel Corporation. Ethernet is a registered trademark of XEROX Corporation. Other product and company names appearing in this document are trademarks or registered trademarks of their respective holders.
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