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YOKOGAWA FA-M3 System Upgrade Manual
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YOKOGAWA FA-M3 System Upgrade Manual

YOKOGAWA FA-M3 System Upgrade Manual

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Technical
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TI 34M06Z42-01E
www.yokogawa.com/itc/
Yokogawa Electric Corporation
Range-free Controller FA-M3
System Upgrade Guide
TI 34M06Z42-01E
2018.06 2nd Edition (YK)

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Summary of Contents for YOKOGAWA FA-M3

  • Page 1 Technical Range-free Controller FA-M3 Information System Upgrade Guide TI 34M06Z42-01E www.yokogawa.com/itc/ TI 34M06Z42-01E 2018.06 2nd Edition (YK) Yokogawa Electric Corporation...
  • Page 2 １. Introduction 1. Introduction The FA-M3 has been used in many systems since its debut in December 1992. Early systems now require replacement of parts with service life for preventive maintenance or system upgrade. The operational economy of a system declines as it ages due to more frequent aged deterioration related failures, obsolete functions and higher system maintenance cost.
  • Page 3 Internet and intranets. Adoption of an open network as represented by FL- net allows flexible selection of equipment from different vendors. Figure 1.1 Merits of system upgrade All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 4 ● Humidity: Corrosion of contacts accelerate when humidity exceeds ● Corrosive gas: Causes corrosion of contacts ● Dust: Causes short circuit failures and corrosion Figure 2.1. Aged deterioration of systems (Bathtub curve) All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 5 Recommended replacement cycle is a time period for preventive ・ maintenance of parts with service life, but is not a guarantee against random failures. Recommended replacement cycle is a guide, and varies with operating ・ conditions. All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 6 ■ Photocoupler ● Generally, the light-emitting element of a photocoupler has an expected life, and in some FA-M3 modules, wearout failures appear after about 5 to 6 years depending on temperature and other environment conditions. Figure2.2 Electrolyte leakage Figure 2.3 Corrosion of contacts...
  • Page 7 The CPU module uses a large capacity lithium battery, which has continuous ・ backup capacity beyond its service life (10 years) but replacement (for each module) at end of service life is recommended. All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 8 FA link H module F3LP02-0N High-speed counter module F3XP01-0H F3XP02-0H F3AD04-0N F3AD04-0R F3AD04-0V Analog input module F3AD08-1N F3AD08-1V F3AD08-4V F3AD08-1R Temperature control/PID module F3CU04-0N F3CU04-1N Temperature monitoring module F3CX04-0N All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...

  • Page 9: System Upgrade Procedure

    3. System Upgrade Procedure 3.1 Upgrading FA-M3 ■ Evolution of FA-M3 ● The evolution of FA-M3 since its debut in 1992 has always considered upward compatibility so an existing FA-M3 system can be easily migrated to the latest FA-M3V. ■ Upgrade procedure ●...
  • Page 10 ３. System upgrade procedure Sequence CPU module evolution Figure 3.1 Sequence CPU module evolution All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 11 F3SP7□-□□ cannot be used with AT compatible CPU modules and some old sequence CPU module types in a multi-CPU configuration. See reference "5.2 Restrictions on CPU module installation" for more details. All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 12 Dedicated ROM pack Program backup Table 3.3 Interfaces of F3SP7□ Item Media Purpose Ethernet Connection of PC and display Communication Programming Memory SD (SDHC) Data storage and program backup All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 13 Short-circuit protector added ✓ F3YD64-1F F3WD□□-□N F3WD□□-□P ✓ Input response time selectable DI/O Short-circuit protector added F3WD□□-□F F3WD□□-□P ✓ *1 Scheduled to be discontinued on 31 March 2019 All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 14 Old product (model suffix N): Input response time: 16 ms, 1 ms ・ Latest product (model suffix F): input response time: Always, 62.5 μs, ・ 250 μs, 1 ms, 16 ms Note: 64-point module has no 16 ms option. All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 15 ３. System upgrade procedure ■ Programs ● No ladder program change needed for upgrading to replacement product. Figure 3.3 Appearance of basic I/O modules Figure 3.4 Reusing terminal block All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 16 F3LX02-2N ✓ F3LX01 (Ver.1) and F3LX02 (Ver.2) cannot be FL-net mixed. Software compatible but has no AUI port and has F3LX02-1N F3LX02-2N ✓ different look (e.g. connector location.) All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 17 ■ Even with application compatibility, processing timing may change due to faster processing speed so you should always verify system operation after module upgrade. All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 18 To be 2006 F3SP67-6S ✓ ✓ discontinued 2011 F3SP22-0S Available ✓ 2012 F3SP71-4S Available ✓ 2012 F3SP76-7S Available ✓ *1 Scheduled to be discontinued on 31 March 2019. All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 19 Figure 3.5 Conversion illustration ■ Upward and downward compatibility ● A project converted to WideField3 can also be saved in the old format. Figure 3.6 Upward and downward compatibility All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 20 (directory) with a name defined by a user using CAM3’s initial design menu. Normally, programs to be ported are stored near individually defined directories. (In CADM 3, folder name and project name do not match.) All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 21 Figure 3.8 Conversion Window ● A ladder program edited in WideField3 can also be converted and saved in an earlier (WideField/WideField2) format. Figure 3.9 Downgrade and Save window All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 22 ● Need to redefine configuration values after changing CPU type. ● Redefine configuration such as run operation setup, input/output setup, device setup etc. Figure 3.10 Configuration window (Latch Range Setup example) ① ② All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...

  • Page 23: Configuration Precautions

    DREF instruction output refreshing executed concurrently with instructions. Figure 3.11 Configuration (shared memory setup) Figure 3.12 Configuration (Input/output setup) All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 24 M194 (battery error) is on. All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 25 ● Various migration guides are available for download from the PLC (FA-M3)/RTOS Controller (e-RT3) web page on the following FA- M3 partner portal (member registration and login is required). https://partner.yokogawa.com/global/itc /index.htm Table 3.9 Technical Information (TI)
  • Page 26 4. Upgrading related equipment Upgrading SCADA ■ VDS/ASTMAC version upgrade For VDS, which is used as an FA-M3 operation monitoring package, update it to the latest release (R7.20 for F3SPV9) to tap on new features and the latest personal computer operating system.

  • Page 27: Reference Information

    Security Operation log × × ✓ Password ✓ ✓ ✓ Download tag definitions ✓ ✓ ✓ Programming tool WideField3 WideField2 or later WideField3 Current consumption 460mA 850mA 450mA All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 28 ✓ ✓ Password ✓ ✓ Download tag definitions × × WideField or Programming tool WideField or later WideField2 or later WideField2 or later later Current consumption 450mA 450mA All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 29 Download tag definitions × × ✓ ✓ ✓ WideField or WideField2 WideField or WideField2 or WideField2 or Programming tool later or later later later later Current consumption 890mA 890mA 920mA All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 30 ✓ ✓ ✓ ✓ CADM3 or CADM3 or Programming tool CADM3 or later CADM3 or later CADM3 or later later later Current consumption 350mA 420mA 560mA 325mA 405mA All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 31 The combination of F3SP7-  N + F3SP7-S + F3SP21 (F3SP25, F3SP35/ F3BP20, F3BP30) is not possible. The combination of F3SP7- S + F3SP7-S + F3SP21 (F3SP25, F3SP35/ F3BP20, F3BP30) is not possible. The combination of F3SP7- N + F3SP7-S is possible. All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...
  • Page 32 5. Reference Information List of end-of-sale (EOS) products For product availability, refer to the following list of end-of-sale products, which is downloadable from the FA-M3 website. ◆ List of end-of-sale products for FA-M3/e-RT3 https://web-material3.yokogawa.com/TI34M06Z40-01E.pdf All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06-00...

  • Page 33: Revision Information

    If you have any questions, you can send an E-mail to the following address. E-mail: plc_message@csv.yokogawa.co.jp ■ Written by Yokogawa Electric Corporation ■ Published by Yokogawa Electric Corporation 2-9-32 Nakacho, -shi, Tokyo, 180-8750, JAPAN Musashino All Rights Reserved. Copyright © 2018, Yokogawa Electric Corporation TI 34M06Z42-01E 2018.06.30-00...