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Summary of Contents for Alpha ESS T100
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Page 1: Imprint
Installation & Operation Manual Energy Storage System (ESS) T50/T100... -
Page 2: Copyright Statement
Your Smart Energy Copyright Statement This manual is under the copyright of Alpha ESS Co., Ltd, with all rights reserved. Please keep the manual properly and operate in strict accordance with all safety and operating instructions in this manual. Please do not operate the system without reading through the manual. -
Page 3: Table Of Contents
Product Appearance ................ 11 Product Characteristics ..............12 Parts Parameters ................12 Container....................12 PCS ......................13 Battery System ..................15 Fire Extinguishing System ................ 19 Air Conditioner ..................19 Distribution Box ..................20 ______________________________________________________________________ Alpha ESS Co., Ltd. Page 3 of 45... - Page 4 Routine Inspection ..................35 Routine Maintenance ................38 Notes....................41 7. Troubleshooting ..................43 Battery and BMS troubleshooting ..........43 Error Type ....................43 Emergency Handling Plan ................ 43 EMS Troubleshooting ..............44 ______________________________________________________________________ Alpha ESS Co., Ltd. Page 4 of 45...
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Page 5: Introduction
This manual applies for Storion T50/T100 Li-ion battery energy storage system, mainly includes: (1) Safety introduction Introduces the product use, operating notes and qualification of operators of T50/T100 Li- ion battery energy storage system. (2) Product description Describes product appearance, product characteristics, system composition and major functions of T50/T100 Li-ion battery energy storage system. - Page 6 Combination made up of a bidirectional converter and a battery system unit, which can be used as an independent load or be controlled directly by monitoring system in an energy storage power station. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 6 of 45...
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Page 7: Safety Instructions
Equipment protection must be taken in live line measurements (e.g.: insulation gloves). The measuring equipment should be connected and used correctly to ensure personnel safety. When measuring, at least two workers are needed. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 7 of 45... -
Page 8: Measuring Equipment
Item Notes Work clothes Protective shoes Protective glasses Insulated gloves For touching live parts Note: All metal tools during maintenance should be insulated. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 8 of 45... - Page 9 Note: When replacing modules, the stacking machine should be used carefully in case that the modules may fall down. All workmen are suggested to wear high-safety and high strength protective shoes to protect their feet. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 9 of 45...
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Page 10: Product Description
Your Smart Energy 3. Product Description The AlphaESS T50/T100 energy storage system is an off-grid system. The excessive energy generated by the PV will be stored in the batteries. The stored energy can be used when the PV is not generating enough energy, for self-consumption at a certain time or to shave off peak usage and fill valley usage. -
Page 11: Product Appearance
Your Smart Energy Product Appearance Figure 3-3 is the layout diagram of the container storage system. Figure 3-3 Container layout diagram Figure 3-4 T50/T100 without container Item Components Battery system Fire extinguishing system Air conditioner PWG2-50 /100 PCS ______________________________________________________________________ Alpha ESS Co., Ltd. -
Page 12: Product Characteristics
Horizontal or Vertical Vertical SPA-H, t2.0; Thermal Enclosure shading details Shell material details insulation composite board: stone wool The fixed foundation of the Foundation type container is cement pile Hold down method ______________________________________________________________________ Alpha ESS Co., Ltd. Page 12 of 45... -
Page 13: Pcs
Your Smart Energy 3.3.2.1 Product Instruction T50/T100 INV is a hybrid inverter. It has DC/DC and DC/AC modules. It can transform the DC electricity from PV panels into three-phase AC electricity to supply the loads. The DC/DC module can charge batteries by using the PV panels generated electricity. The DC/AC module is bidirectional, so the grid electricity can also through this inverter charge the batteries. - Page 14 Conduct counter clockwise rotation on the emergency stop switch and then loosen the locking status. b) Push the AC breaker into “OFF” position, pull up the emergence button then turn the AC breaker “ON”. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 14 of 45...
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Page 15: Battery System
RS485, CAN2.0 3.3.3.1 M48112-S Figure 3-5 Battery appearance Figure 3-6 Battery front cover Battery interface definition: Description Description Battery negative pole Dip switch Battery positive pole COM port Earthing point Information label ______________________________________________________________________ Alpha ESS Co., Ltd. Page 15 of 45... - Page 16 -10～50 ℃ range Communication mode Weight 70 ± 2.0 kg 494.6 x 615.3 x 162.6 Size (W x D x H) (±5) mm Humidity 15%～85% 3.3.3.2 HV900112 Figure 3-7 HV900112 front cover ______________________________________________________________________ Alpha ESS Co., Ltd. Page 16 of 45...
- Page 17 Figure 3-8 Front cover of TOP BMU box with EMS Top BMU box with EMS interface definition: Description Description BMU COM port PCS COM port BMU COM port PV COM port Ethernet Dry contact Reserve power supply EMS display screen ______________________________________________________________________ Alpha ESS Co., Ltd. Page 17 of 45...
- Page 18 <10 W 3.3.3.4 Junction box Wiring definition Description Description DC IN INV- DC OUT+ DC IN INV+ Handle DC OUT- Technical parameters Description Technical parameter Dimensions (W*D*H) 447x205x162 mm Weight 7 kg ______________________________________________________________________ Alpha ESS Co., Ltd. Page 18 of 45...
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Page 19: Fire Extinguishing System
Air conditioner technical parameters: Project Technical Parameter Auxiliary power type 220 V, 50 HZ Refrigerating capacity 2000 W Rated power 616 W Rated current 2.8 A Maximum power 880 W Maximum current ______________________________________________________________________ Alpha ESS Co., Ltd. Page 19 of 45... -
Page 20: Distribution Box
If you don’t need the container, please skip to 4.2.2 directly. Container Installation 4.2.1.1 Base Requirements 1. This container has been made based on the new 10'GP mark TEU dimensions; 2991*2438*2591 (long * wide * high). ______________________________________________________________________ Alpha ESS Co., Ltd. Page 20 of 45... -
Page 21: ______________________________________________________________________
60 degrees. Maintain the horizontal level of the container in the lifting process. Step2: Put it on a prepared foundation. Step3: Open the container emergency door. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 21 of 45... -
Page 22: Battery Installation
If you don’t need the container, you can only see this chart to install the storage system. Battery cluster No. number Cluster No. Battery gear number Battery SN No. a. Check the cluster No. on the battery cover. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 22 of 45... -
Page 23: Battery Side-Wiring
(Battery package) battery COM. Network cable Terminal resistance 280mm Insert the BMU port of (Battery package) HV900112 a. Please see the following figure, connect the power and COM cables among batteries. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 23 of 45... -
Page 24: ______________________________________________________________________
HV900112 Top battery of one battery cluster c. Connect the comminucation cables to the LMU port of HV900112 control box as the following diagram shows. Figure 4-1 Battery side-communication cables connection ______________________________________________________________________ Alpha ESS Co., Ltd. Page 24 of 45... -
Page 25: Inverter Side-Wiring
We suggest to use 35mm cables to connect both AC and PV port. Figure 4-3 Inverter wiring diagram ______________________________________________________________________ Alpha ESS Co., Ltd. Page 25 of 45... -
Page 26: ______________________________________________________________________
Load output phase C Battery input positive pole Diesel input phase A Battery input negative pole Diesel input phase B Ground connect Diesel input phase C Neutral connect Load output phase A ______________________________________________________________________ Alpha ESS Co., Ltd. Page 26 of 45... -
Page 27: Operation
From left to right: OFF- triggered position-ON Figure 5-1 Plastic circuit breaker in switch-off status B. Turn on the AC switches of HV900112 in each cluster respectively. Figure 5-2 AC switch in switch-on status ______________________________________________________________________ Alpha ESS Co., Ltd. Page 27 of 45... -
Page 28: ______________________________________________________________________
PV switch and battery switch in switch-off satus F. turn on the load and diesel switches by pushing up the switch handles. Figure 5-4 Load switch and diesel switch in switch-off satus G. Normal system operation ______________________________________________________________________ Alpha ESS Co., Ltd. Page 28 of 45... -
Page 29: Switch Off
Note: automatically power-on if the system is still powered after 5 min. Dry Contact Description 1. Connect DO_2 to the dry contact of the diesel generator, port 2 and 3 is normally closed ______________________________________________________________________ Alpha ESS Co., Ltd. Page 29 of 45... -
Page 30: Diesel Generator Control
Upper limit of the configured SOC range GCOutputMode Optional 6, 7 mode GCChargePower Battery charging power GCRatedPower Diesel generator output rated power When the diesel generator is enabled, it will supply the load at the first. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 30 of 45... -
Page 31: Online Monitoring
So please use the following steps: Open the portal: www.alphaess.com. Please fill in “Username”, “Password” and click “Login”, if you have registered. If not, please register following these steps Figure 5-5 Monitoring Login Interface ______________________________________________________________________ Alpha ESS Co., Ltd. Page 31 of 45... -
Page 32: Registering License
More detailed information can be obtained in Online Monitoring Webserver installation Manual. Figure 5-6 Register Interface Registering License Click Install new system to register the license No. Figure 5-7 Menu for Installer ______________________________________________________________________ Alpha ESS Co., Ltd. Page 32 of 45... -
Page 33: Generator Control Setting On Server
If you set the Generator output power. it will charge the batteries with the rest power – P under the condition of satisfying load. The rest power is P=P output load Choose time control, the diesel generator will start during the configured working time. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 33 of 45... -
Page 34: Pv Junction Box Data Check
The upper cover plate cannot be opened until the DC-link capacitance inside the module discharges completely about 15 minutes later (see warning label on the surface of module for details). ______________________________________________________________________ Alpha ESS Co., Ltd. Page 34 of 45... -
Page 35: Routine Maintenance
6 month Protective shoes passage should ground mat should be tidy not be damaged Check the air Once The air conditioner Work cloth; conditioner conditioner 6 months should work Protective shoes ______________________________________________________________________ Alpha ESS Co., Ltd. Page 35 of 45... -
Page 36: ______________________________________________________________________
Once 6 between Wrenches; fixing months modules and Insulated gloves brackets Module Check the Once 6 All bolts of copper Work cloth; connection module serial months bars and cables are Protective shoes; ______________________________________________________________________ Alpha ESS Co., Ltd. Page 36 of 45... -
Page 37: ______________________________________________________________________
Protective shoes; grounding months grounding All fixing bolts Work cloth; Check the Once 6 should be tight Protective shoes; PCS fixing fixings of PCS months Wrenches; with container Insulated gloves ______________________________________________________________________ Alpha ESS Co., Ltd. Page 37 of 45... -
Page 38: Routine Maintenance
Screwdriver Work clothes; Battery Protective The brackets and modules should system 6 months shoes; be clean cleaning Cloth Work clothes; Painting on Protective 6 months Corresponding color number modules shoes; ______________________________________________________________________ Alpha ESS Co., Ltd. Page 38 of 45... -
Page 39: ______________________________________________________________________
Check all varieties during the shoes; t of the operation of converter. system Check whether the major parts are Ok or not. Check the heating of converter`s case and use thermal imager to ______________________________________________________________________ Alpha ESS Co., Ltd. Page 39 of 45... -
Page 40: ______________________________________________________________________
Check whether some cracks Work clothes; appear on the fan’s blade. e and Protective alteration of 12 months Listen whether there are some shoes; cooling fan abnormal vibration sounds during the operation of fan. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 40 of 45... -
Page 41: Notes
After running out, make sure all doors are closed. The fire extinguishing system would automatically work. Do not try to put the fire out manually. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 41 of 45... -
Page 42: ______________________________________________________________________
(that is, the batteries has not been charged for two weeks or longer) for a long time, in case of over discharge. Please contact us in time if there are any conditions that could not be explained in the manual. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 42 of 45... -
Page 43: Troubleshooting
In order to prevent accidents such as electric shock, fire or explosion, the emergency switch should be pressed immediately to stop the equipments when abnormal sound, smell or sparks is found. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 43 of 45... -
Page 44: Ems Troubleshooting
Check communication connection PV Meter Disconnect PV-Meter Lost between EMS and grid meter SD not inserted or SD writing SD lost Replug SD card error Network card error NetCard Err Contact with Alpha ______________________________________________________________________ Alpha ESS Co., Ltd. Page 44 of 45...
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