Related Manuals for Alpha ESS Storion-TB250
Summary of Contents for Alpha ESS Storion-TB250
- Page 1 Installation of Manual Energy Storage System (ESS) Storion-TB250 ( Micro-grid，with M38210-S)
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Page 3: Imprint
Alpha ESS Italy S.r.l. +39 (0) 599 239 50 info@alpha-ess.it www.alpha-ess.it Via Loda, 17-41013 Castelfranco Emilia (MO), Italy Alpha ESS Australia PTY. Ltd. +61 1300 968 933 (Technical Support) australia@alpha-ess.com www.alpha-ess.com Suite 1, Level 1, 530 Botany Road, Alexandria, NSW, 2015, Australia Feb. -
Page 4: Copyright Statement
IMPRINT Copyright Statement This manual is under the copyright of Alpha ESS Co., Ltd, with all rights reserved. Please keep the manual properly and operate in strict accordance with all safety and operating instructions in this manual. Please do not operate the system before reading through the manual. -
Page 5: Table Of Contents
3.1 Appearance of the Product..............10 3.2 Product Characteristics................11 3.3 Parameters of Components..............11 3.3.1. PCS........................11 3.3.2. STS Cabinet......................14 3.3.3. Transformer Cabinet..................16 3.3.4. Battery System....................17 4. Installation......................25 4.1 Installation Precautions................25 ______________________________________________________________________ Alpha ESS Co., Ltd. Page 3 of 47... - Page 6 4.4.1 Battery Side Wiring....................33 4.4.3 Dry Contact Description..................38 4.4.1. PCS Side-Wiring....................38 4.4.2. System grounding....................40 4.4.3. Meter Wiring......................40 5. Operation......................44 6. Remove the Communication Shorting Screw..........44 7. Contact........................45 ______________________________________________________________________ Alpha ESS Co., Ltd. Page 4 of 47...
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Page 7: Introduction
Your Smart Energy 1. Introduction 1.1 Brief Introduction This manual applies for Storion-TB250 Li-ion battery energy storage system, mainly includes: (1) Safety introduction Introduces the product use, operating notes and qualification of operators of TB250 Li-ion battery energy storage system. - Page 8 Your Smart Energy Introduction (5) Storage unit A combination of a bidirectional converter and a battery system unit, which can be used as an independent load or be controlled directly by monitoring system. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 6 of 47...
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Page 9: Safety Instructions
Obvious signs should be set at front switch and rear-level switch in case of accidents caused by false switching. Warning signs or tapes should be set near the operation areas. Keys of the system must be pulled out after maintenance or operation. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 7 of 47... -
Page 10: Live Line Measurement
For the safety of operators to the system, personal protective equipment are required. During the operation, following protective equipment are required: Item Notes Work clothes Protective shoes Protective glasses ______________________________________________________________________ Alpha ESS Co., Ltd. Page 8 of 47... - Page 11 Note: When replacing modules, the stacking machine should be used carefully in case that the modules may fall down. All workmen are suggested to wear high-safety and high strength protective shoes to protect their feet. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 9 of 47...
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Page 12: Product Description
Safety Instructions 3. Product Description When The AlphaESS Storion-TB250 energy storage system supports Micro-grid mode to run. the PV PCS generates insufficient power to support load consumption, the energy stored in the battery can be used. The overall system connection diagram is as follows: 3.1 Appearance of the Product... -
Page 13: Product Characteristics
The PCS can be used for micro-grid applications.The PCS can be used with PV inverter to supply load energy and charge the battery. When the PV energy is insufficient, the diesel ______________________________________________________________________ Alpha ESS Co., Ltd. Page 11 of 47... -
Page 14: Appearance Instruction
Note: Components 8 Terminals, 9 SPD switch ,10 Auxiliary power switch can be seen after unfold the dam-board. 3.3.1.3 Technical Parameters Table 3 Technical parameters of the PCS Item Storion-TB250 Note ______________________________________________________________________ Alpha ESS Co., Ltd. Page 12 of 47... -
Page 15: Emergency Stop Switch
The converter stops working immediately after pushing the button. If you want to restart the converter, please proceed in the following order: Conduct clockwise rotation on the emergency stop switch and then loosen the locking status. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 13 of 47... -
Page 16: Sts Cabinet
PCS breaker,and the below figure is a topology diagram of its constituent structure. 3.3.2.2 Appearance Instruction Figure 3- 4 Appearance of the STS Cabinet ______________________________________________________________________ Alpha ESS Co., Ltd. Page 14 of 47... - Page 17 400V Input voltage range -25%~15% Output voltage range -25%~15% Rated input current 1155A Max input current 1270A(110%) AC frequency 50 Hz / 60 Hz Frequency range 47~52Hz/57~62Hz Switching time gap <80ms ______________________________________________________________________ Alpha ESS Co., Ltd. Page 15 of 47...
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Page 18: Transformer Cabinet
0~95% (Non-Condensing) Communication Interfaces Ethernet‚ RS-485 3.3.3. Transformer Cabinet Figure 3- 5 Appearance of the Transformer Cabinet Table 7 Composition of the Transformer Cabinet Description Description PCS indicator AC input phase C ______________________________________________________________________ Alpha ESS Co., Ltd. Page 16 of 47... -
Page 19: Battery System
Energy storage capacity According to the project Ambient temperature situation is 30℃, measured at DC side Continuous discharge current 0.5C (continuous) Direct voltage 600 – 900 V Communication interface RS485, CAN2.0 ______________________________________________________________________ Alpha ESS Co., Ltd. Page 17 of 47... - Page 20 Table 11 Battery technical parameters Item Technical parameter Remarks Battery model M38210-S Assembly method 12S2P Nominal voltage 38.4 V Voltage range 36～43.2 V Nominal capacity 210 Ah Max. charge / discharge ______________________________________________________________________ Alpha ESS Co., Ltd. Page 18 of 47...
- Page 21 -10～50 ℃ range Communication mode CAN and RS485 Weight 62 kg 332 x 570 x 223 (±5) Size (W x D x H) Humidity 15%～85% 3.3.3.2 HV900105 Figure 3-6 HV900105 front cover ______________________________________________________________________ Alpha ESS Co., Ltd. Page 19 of 47...
- Page 22 Note: For centralized batteries, the DIP switch must always be set to 1, and the rest are turned off. 3.3.2.3 Top BMU Box (with EMS) Functions such as remote monitoring, remote upgrade, etc. can be realized through the TOP BMU Box with EMS. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 20 of 47...
- Page 23 Earthing point x 4 Note: Top BMU Box (with EMS) can communicate with PCS, air conditioner, PV junction box and other external devices as RS485. You can use a common network ______________________________________________________________________ Alpha ESS Co., Ltd. Page 21 of 47...
- Page 24 490.6 x 323 x 161 ± 5 mm RS-485×4; Ethernet 10/100/1000Mbps×1 Internal storage Mirco SD card, 16 GB Events diary Recent one-month happenings Work voltage 24 V Power consumption <10 W ______________________________________________________________________ Alpha ESS Co., Ltd. Page 22 of 47...
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Page 25: Junction Box
21 x DC IN BAT- 21 x DC IN BAT+ 6 x DC OUT INV- Table 18 Technical parameters Description Technical parameter Dimensions (W*D*H) 564 x 439 x 845 mm Weight 50 kg ______________________________________________________________________ Alpha ESS Co., Ltd. Page 23 of 47... - Page 26 Your Smart Energy Product Description 3.3.2.5 Battery Rack Figure 3-10 Battery Rack Table 18 Technical parameters Description Technical parameters Dimension(D*W*H) 743.3 x 602 x 2241.5 mm Weight 116kg ______________________________________________________________________ Alpha ESS Co., Ltd. Page 24 of 47...
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Page 27: Installation
Gouding Serrated Washer HV900105 1 X Communication Cable 1 X Communication Cable 4 X M6 4 X M6*16 300 mm, BAT-HV Box 680 mm, HV Box - HV Box Gouding Serrated Washer ______________________________________________________________________ Alpha ESS Co., Ltd. Page 25 of 47... - Page 28 1system: 1 x 4500 mm, 1 system: 1 x 4500 mm, 7500 mm EMS-INV 95mm2 Power Cable, 95mm2 Power Cable, Black-Black, For Junction box- Red-Red, For Junction box - INV(T100) INV(T100); Bettery Rack ______________________________________________________________________ Alpha ESS Co., Ltd. Page 26 of 47...
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Page 29: Installation
When removing the Cabinets a forklift can be used to remove the whole case. Users can lift the device bottom with a forklift or remove the PCS cabinet through the lifting hole on its top with a crane. It can be transported alone. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 27 of 47... -
Page 30: Operation Space
After the cabinet is removed to the installation position with a forklift or a tool. The cabinet should be adjusted and removed to the designed position. Then open the internal door of cabinet, and fix the cabinet with M13 screws, as shown in Figure 4- 3. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 28 of 47... - Page 31 Installation Your Smart Energy Figure 4- 3 Diagram of the PCS cabinet base Figure 4-4 Diagram of the STS cabinet base ______________________________________________________________________ Alpha ESS Co., Ltd. Page 29 of 47...
- Page 32 For the grounding of the cabinet, a grounding copper bar is installed at the bottom of the cabinet. When wiring, refer to the cable diameter in the table below to ground the copper bar. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 30 of 47...
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Page 33: Battery System Installation
250kW ≥45 Rack and modules need to be grounded reliably! The grounding resistance should 4.3.2. Battery System Installation be less than 4Ω. 4.3.2.1 Battery Rack Installation That depends on the customer. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 31 of 47... - Page 34 Step 3: Put the same cluster of batteries on the same rack with the serial number by turns as the above figure shows.Install the HV900105 box into the lower right corner of the battery rack. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 32 of 47...
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Page 35: Wiring
(COM Port, Port 1 or 2) by using the communication cable from TOP BMU part list. Then connect HV900105 (COM port) one by one by using cable from HV900105 parts list, please see Figure 4-13. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 33 of 47... - Page 36 Figure 4-14 CAN communication connection between STS and PCS F. When connecting PCS, STS, and EMS, open the front door of the PCS cabinet and remove the lower left protective cover. Observe the communication interface. Use the ______________________________________________________________________ Alpha ESS Co., Ltd. Page 34 of 47...
- Page 37 External auxiliary power input Obtained from external auxiliary power Obtained from external auxiliary power Obtained from external auxiliary power Obtained from external auxiliary power Reserved container fan Reserved container fan Connected to 500K ______________________________________________________________________ Alpha ESS Co., Ltd. Page 35 of 47...
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Page 38: Power Cables Connection
Place the relevant power cables to junction cabinet at the first, as shown in Figure 4-17. Note:The cover of the junction box should be taken off for wiring. The cables should be connected vertically with the copper bars in the junction cabinet. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 36 of 47... - Page 39 These Earthing Point screws and grounding serrated washers are shipped in the corresponding batteries, HV900105, Top BMU box, Junction box packages. Figure 4-18 The diagram of earthing point ______________________________________________________________________ Alpha ESS Co., Ltd. Page 37 of 47...
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Page 40: Dry Contact Description
For the requirements of connecting cables on the generator side, single or multiple cables with appropriate diameters should be selected. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 38 of 47... - Page 41 Installation Your Smart Energy For Storion-TB250: 2*95 mm² copper core cable is recommended for each phase； Figure 4-21 PCS wiring diagram Table 22 PCS terminal blocks Describe BAT Input + BAT Input - Grid / Generator Input L1 Grid / Generator Input L2...
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Page 42: System Grounding
Notice that the AC output neutral is not connected to ground.Rack and modules 4.4.3. Meter Wiring need to be grounded reliably! The grounding resistance should be less than 4Ω. Please refer to the following diagram to connect the CT meter. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 40 of 47... - Page 43 Connect to S2 of CT2 port - CT3 sampling line wiring Connect to S2 of CT3 port - Meter communication Connect to EMS or other meters through port 1 network cable to realize communication ______________________________________________________________________ Alpha ESS Co., Ltd. Page 41 of 47...
- Page 44 Please connect the AC auxiliary power inputs of each HV900105 with the Grid/GEN L phase (anyone of L1, L2 and L3 phase) and N pole of PCS by using the AC auxiliary power cable in HV900105 parts list as the following figure shows. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 42 of 47...
- Page 45 Your Smart Energy Figure 4-25 AC Auxiliary Power Cable Connection Notes: The auxiliary power cable bond must be placed above the AC power cable bond. After this please tighten the screw. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 43 of 47...
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Page 46: Operation
Figure 6-1 Remove the communication shorting screw NOTE: Don't throw away the communication short-circuit screw and store it so that we can use it later. ______________________________________________________________________ Alpha ESS Co., Ltd. Page 44 of 47... -
Page 47: Contact
Please provide the following information to help you with the necessary assistance: • Equipment model • Serial number • Battery type and number, or PV modules number and string type. • Communication type • Firmware version • Error number and error message ______________________________________________________________________ Alpha ESS Co., Ltd. Page 45 of 47...
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