Installation Procedure iR2020/2016 Series Sep 14 2005...
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Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the rela- tionship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accom- panies the symbol , the arrow indicates the direction of the electric signal.
Contents Contents Chapter 1 Installation Procedure 1.1 Making Pre-Checks ............................2 1.1.1Selecting the Site of Installation ......................... 2 1.1.2Before Starting the Work (230V EUR)....................... 3 1.2 Unpacking and Installation ..........................7 1.2.1Unpacking and Removing the Packaging Materials ................7 1.2.2Installing the Drum Unit ..........................7 1.2.3Installing the Toner Bottle..........................
Chapter 1 1.1 Making Pre-Checks 1.1.1 Selecting the Site of Installation 0011-1068 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i Select the site of installation against the following requirements; if possible, visit the user's before delivery of the machine: 1) There must be a power outlet properly grounded and rated as indicated (-/+10%) for exclusive use by the machine.
Chapter 1 ventilated. 5) The floor of the machine must be level so that the feet of the machine will remain in contact and the machine will remain level. 6) The machine must be at least 10 cm away from any wall, permitting unobstructed use. 100 mm min.
Chapter 1 11 17 Set the size detector lever to the Set the size detector lever to the STMT new paper size. new paper size. Placer I’indicateur de format sur Placer I’indicateur de format sur le nouveau format. le nouveau format. Bitte stellen Sie den Hebel zum Bitte stellen Sie den Hebel zum Erkennen des Papierformats auf...
Chapter 1          F-1-4 T-1-2 Copyboard cover  Left door Reader front cover  Left cover (rear) Control panel  Reader left cover Delivery tray  Reader right cover Front cover  Reader erar cover Cassette 1 ...
Chapter 1 1.2 Unpacking and Instal- 1) Open the front cover  of the iR body. lation 1.2.1 Unpacking Removing the Packag- ing Materials 0011-1070 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i F-1-6 1) Unpack the machine and remove vinyl, cushioning materials, and tape.
Chapter 1 6) Turn the developer pressure release lever  coun- terclockwise, and then close the left door . F-1-11 F-1-8 7) Enter the date in the drum counter label . 4) Holding the protective cover  of the new drum unit, place the drum unit against the iR body.
Chapter 1 F-1-14 F-1-16 1.2.3 Installing the Toner 3) Insert the toner bottle. Bottle 0011-1072 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i If the machine is installed in a low-temperature, low- humidity place, the image density may be slightly lower than usual on the first approx.
Chapter 1 5) Select "#PRINT" using the + or - key, and then press the OK key. 6) Select "#PRINT SW" using the + or - key, and then press the OK key. Confirm that the following mes- sage is displayed: Message: #PRINT SW 001 00000000 7) Press the following keys and confirm the message: # key >...
Chapter 1 4) Turn the lever  of the paper front guide counter- clockwise to release it. Slide the paper front guide  to fit to the size of the paper to be used, and then turn the lever clockwise to lock it. F-1-21 F-1-24 2) Remove the wire  securing the inner plate of the...
Chapter 1 9) Align the left, right, and leading edges of sheets and load the stack of paper in the cassette. Make sure that the paper is below the claws of the cassette. MEMO: Inserting the cassette into the iR body with the inner plate locked into the cassette will unlock the inner plate automatically.
Chapter 1 - Check whether abnormal sound is heard. - Check the printed images at all preset magnifica- tions. - Check whether the document is copied normally on the specified number of sheets. 1.2.7 Setting the Country/ Region 0011-1077 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i 1) Press the following keys to display the service F-1-30 mode screen:...
Chapter 1 1.3 Checking the Connec- tion to the Network 1.3.1 Checking the Net- work Connection 0011-1079 iR2016 / iR2020 / iR2016i / iR2020i If the machine supports a network feature, check the network connection following the procedure below. 1) Press the following keys to display the service mode screen: Additional Functions Key >...
Chapter 1 1.4 Installing the Card Reader The repeating harness, TP screw (M3x12), and toothed washer are not used. 1.4.1 Points to Note 0011-1080 <Card reader attachment-D1> iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i When installing the card reader, the card reader at- tachment-D1 is required.
Chapter 1 chine and disconnect the power plug  from the and then separate the card reader  from the card outlet. reader mount . F-1-34 F-1-37 2) Remove the four screws, and then detach the rear cover . When removing the harness  through the opening in the card reader mount, take care not to cut or dam- age it.
Chapter 1 MEMO: The removed shorting connector is no longer neces- When inserting the card reader  harness and ground sary. cable, take care not to cut or damage them. F-1-39 6) Using the supplied binding screw (M4x6) , con- nect the ground cable to the reader mount.
Chapter 1 F-1-45 F-1-43 10) Using the two supplied TP screws (M4x16), at- tach the card reader to the reader. Route the repeating wire B  as shown below. When tightening the screws, take care not to damage the repeating harness B. F-1-46 12) Using the supplied binding screw (M4x6), secure the card reader cover .
Chapter 1 F-1-51 F-1-48 17) Using the three harness covers (lids) , secure the repeating harness B  to the harness covers 14) Affix the supplied harness cover (base)  at the (bases). back of the machine with it aligned with the bottom line of the reader.
Chapter 1 1) Plug the power cord  into the outlet, and then turn on the main power switch . F-1-55 2) Press the following keys to display the service mode screen: Additional Functions Key > 2 Key > 8 Key > Addi- F-1-53 tional Functions Key 3) Select "# ACC"...
Chapter 1 1.5 Installing the Heater Before installing, make sure the host machine is 1.5.1 Unpacking turned off. If it is turned on, go through the following: Checking the Contents 1. Turn off the main power switch. 0011-3362 2. Disconnect the power cable (from the power out- iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i let).
Chapter 1 F-1-61 F-1-59 1.5.3 Installing the Heater 5) Remove the two screws , and then the delivery 0011-3365 tray . iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i 1) Install the heater PCB unit  using the two sup- When removing or reinstalling the delivery tray, be plied TP screws (M3x8) .
Chapter 1 connect the header switch harness  (routed to the front of the host machine) to the connector (J15) on the power supply PCB through the edge saddle. F-1-64 5) Install the four clamps  on the back of the host machine.
Chapter 1 through the installed edge saddle, and then route the 12) Attach the lower-right cover of the host machine. harness to the front of the host machine through the (5 screws) hole . 13) Attach the rear cover of the host machine. (4 screws) 14) Close the front cover of the host machine.
Chapter 1 1.6 Installing the Reader TP screw (M3x6) 5 pcs. Heater 1.6.2 Installing Reader Heater Har- 1.6.1 Unpacking ness Checking the Contents 0011-3371 0011-3368 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i Before installing, make sure the host machine is Before installing, make sure the heater PCB has been turned off.
Chapter 1 F-1-70 F-1-72 2) Remove the four screws , and then detach the 6) Remove the core  and the flexible cable holder rear cover .  at the back of the host machine. Disconnect the 3) Remove the five screws . Remove the two hooks two reader flexible cables .
Chapter 1 F-1-74 10) Pass the heater harness  though the harness guide  with the clamp  of the heater harness aligned with the notch  in the harness guide. F-1-73 The reader flexible cables are stuck to the flexible ca- ble cover, so do not pull the cover forcibly.
Chapter 1 13) Connect the heater connector (right) . 14) Install the wire saddle , and then pass the heater harness  through it. 15) Connect the heater connector (left) . 16) Install the four wire saddles , and then pass the heater cable through them.
Chapter 1 - Do not touch the top surface of the contact sensor. - Be careful not to allow foreign objects to enter the The work procedure for removing the parts at the left reader unit. of the reader differs between the machine with a copy- - Do not stain the stream reading glass.
Chapter 1 b. Machine with a DADF 1) Remove the two screws , and then detach the stream reading glass holder . 2) Remove the stream reading glass . F-1-83 4) Remove the screw , and then the stay . F-1-81 Mount the stream reading glass with the notch  of the sheet material affixed to the glass is at the front...
Chapter 1 F-1-87 5) Install the reader heater  using a screw . Con- F-1-85 nect the connector  of the heater. 2) Install the heater base  using a screw . 3) Install the reader heater  on the header base  using a screw .
Chapter 1 F-1-89 7) Reinstall the parts at the left of the reader. 8) Attach the front cover of the reader. (2 screws) 9) Install the copyboard glass. 10) Install the right glass holder of the reader. (2 screws) 11) Attach the rear left cover of the host machine. (3 screws) 12) Attach the upper-right cover of the host machine.
Chapter 1 1.7 Installing the Cassette Heater 1.7.1 Unpacking Checking the Contents 0011-3181 iR2016J / iR2016 / iR2020 / / iR2016i / iR2020i Before installing the cassette heater, make sure the F-1-91 heater PCB has been installed. 1) Remove the four screws , and then detach the 1) Prepare the following parts.
Chapter 1 F-1-93 F-1-94 5) Attach the rear cover. (4 screws) 6) Turn on the main power switch of the host machine. When installing the cassette heater unit, make sure 7) Turn on the heater switch  and make sure that the that harness is not pinched.
Chapter 1 F-1-95 When installing the heater for the cassette at the sec- ond or lower stage, detach the rear cover of the cas- sette and follow the procedure mentioned in this procedural manual.