Shimano Alfine S7000 Series Dealer's Manual
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Shimano Alfine S7000 Series Dealer's Manual

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(English)
ROAD
City Touring/
Comfort Bike
Inter-11
Inter-8
MTB
URBAN SPORT
S7000 series
Dealer's Manual
Trekking
E-BIKE
DM-SG0004-02

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Summary of Contents for Shimano Alfine S7000 Series

  • Page 1 (English) DM-SG0004-02 Dealer's Manual ROAD Trekking City Touring/ URBAN SPORT E-BIKE Comfort Bike S7000 series Inter-11 Inter-8...

  • Page 2: Table Of Contents

    CONTENTS IMPORTANT NOTICE ....................3 TO ENSURE SAFETY ....................4 LIST OF TOOLS TO BE USED ................10 INSTALLATION ..................... 12 Installation of the CS-S500 sprocket with chain guard ................12 Installation of the cassette joint to the hub .....................13 Installation of the disc brake rotor ......................15 Installation of the hub to the frame ......................16 Installation of the shifting lever ........................18 Installation of the shifting cable .......................18...

  • Page 3: Important Notice

    • Do not disassemble or modify the product other than as stated in the information contained in this dealer’s manual. • All dealer’s manuals and instruction manuals can be viewed on-line on our website (http://si.shimano.com). • Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer.

  • Page 4: To Ensure Safety

    • When installing components, be sure to follow the instructions that are given in the instruction manuals. It is recommended that you use only genuine Shimano parts. If parts such as bolts and nuts become loose or damaged, the bicycle may suddenly fall over, which may cause serious injury.
  • Page 5 TO ENSURE SAFETY For Installation to the Bicycle, and Maintenance: • When installing the hub to the frame, be sure to install the correct non-turn washers to the left and right sides, and securely tighten the hub nuts to the specified torques. If the non-turn washers are installed to one side only, or if the hub nuts are not tightened sufficiently, the non-turn washer may fall out, which could cause the hub axle to rotate and the cassette joint to turn.This may then cause the handlebars to be accidentally pulled by the shifting cable, and an extremely serious accident could result.
  • Page 6 All of these phenomena occur due to the built-in gear-shifting structure and are not the failure of the internal components. • Products are not guaranteed against natural wear and deterioration from normal use and aging. • For maximum performance we highly recommend Shimano lubricants and maintenance products.
  • Page 7 5,000km if the bicycle is used very frequently). Also, it is recommended to use Shimano internal geared hub grease or a lubrication kit for the maintenance. If Shimano grease or a Shimano lubrication kit is not used, problems such as a malfunction in gear shifting may occur.
  • Page 8 TO ENSURE SAFETY • If the chain keeps coming off the sprockets during use, replace the sprockets and the chain. • If using a chain tensioner, use the special CS-S500 18T or 20T sprocket with chain guard. Do not use any other types of sprockets, otherwise the chain may come off the sprockets.

  • Page 9: List Of Tools To Be Used

    LIST OF TOOLS TO BE USED...
  • Page 10 LIST OF TOOLS TO BE USED LIST OF TOOLS TO BE USED The following tools are required to assemble the product. Tool Tool Tool 3mm hexagon wrench 15mm spanner TL-S700-B 4mm hexagon wrench Adjustable wrench TL-LR10 10mm spanner Screwdriver...

  • Page 11: Installation

    INSTALLATION...

  • Page 12: Installation Of The Cs-S500 Sprocket With Chain Guard

    INSTALLATION Installation of the CS-S500 sprocket with chain guard INSTALLATION „ Installation of the CS-S500 sprocket with chain guard Install the chain guard to the right hand Right hand dust cap B dust cap of the hub body, and then Chain guard install right hand dust cap B to the Right hand dust cap...

  • Page 13: Installation Of The Cassette Joint To The Hub

    INSTALLATION Installation of the cassette joint to the hub „ Installation of the cassette joint to the hub Install the driver cap to the driver on the Driver cap right side of the hub body. Driver Install the driver cap in the orientation (z).
  • Page 14 INSTALLATION Installation of the cassette joint to the hub Secure the cassette joint to the hub with Pulley the cassette joint fixing ring. Cassette joint fixing ring When installing the cassette joint fixing ring, align the yellow mark with the yellow mark on the cassette joint pulley, and then turn the cassette joint...

  • Page 15: Installation Of The Disc Brake Rotor

    INSTALLATION Installation of the disc brake rotor „ Installation of the disc brake rotor Install the disc brake rotor as shown in the illustration. Disc brake rotor Disc brake rotor installation ring SG-S7001-8 TL-LR10 Tightening torque 40 N·m SG-S7001-11 Disc brake rotor Rotor spacer Disc brake rotor installation ring TL-LR10...

  • Page 16: Installation Of The Hub To The Frame

    INSTALLATION Installation of the hub to the frame „ Installation of the hub to the frame When not using the chain tensioner Hub axle Mount the chain on the sprocket, and Fork ends then set the hub axle into the fork ends. Chain tensioner NOTE When using the chain tensioner, be sure to...
  • Page 17 INSTALLATION Installation of the hub to the frame Take up the slack in the chain and secure Non-turn washer the wheel to the frame with the cap Cap nut nuts. Carrier stay Washer Mudguard stay Tightening torque 30 - 45 N·m (A) (B) NOTE When installing a part such as a...

  • Page 18: Installation Of The Shifting Lever

    INSTALLATION Installation of the shifting lever „ Installation of the shifting lever NOTE Mount the shifting lever to the handlebar. Use a handlebar with an outer diameter of Φ22.2 mm. Φ22.2 Mount the grip to the handlebar and 4mm hexagon wrench secure the shifting lever.

  • Page 19: Installation Of The Shifting Cable

    INSTALLATION Installation of the shifting cable Loosen and remove the wire end Wire end hooking cap hooking cap. Insert the inner cable into the groove in Hole in cable adjustment barrel the winder unit, and then pass it Groove in winder unit through the hole in the cable adjustment barrel.
  • Page 20 INSTALLATION Installation of the shifting cable Pass the inner cable through the Aluminum cap SIS-SP41/ SP40 outer casing through the Plastic cap end with the plastic cap. TECH TIPS If cutting the outer casing, cut it near the end with the plastic cap while the cap is still attached.
  • Page 21 INSTALLATION Installation of the shifting cable Cassette joint end After checking that the end of the outer Inner cable fixing bolt unit casing is sitting securely in the cable Inner cable fixing nut adjustment barrel of the shifting lever, Inner cable fixing washer attach the inner cable fixing bolt unit to Inner cable fixing bolt the inner cable.
  • Page 22 INSTALLATION Installation of the shifting cable Turn the cable 60˚ counterclockwise and Hook attach it to the hook. Attach the inner cable to the pulley as Pulley shown in the illustration, pass the inner Inner cable cable through the slit in the cassette Bracket joint bracket, and then insert the end of Outer casing holder...
  • Page 23 INSTALLATION Installation of the shifting cable Disconnecting the shifting cable when removing the rear wheel from the frame Disconnect the cable from the cassette Cassette joint joint when removing the rear wheel from the frame. Set the shifting lever to 8 . Pull the outer casing out from the outer Bracket (B) (C)
  • Page 24 INSTALLATION Installation of the shifting cable For internal 11-speed Shifting lever side NOTE Set the shifting lever to 11. • Use a shifting cable with one inner cable drum. Cable with one inner cable drum: OT-SP41/ SP40 (Φ4mm) • Make sure that the shield cap is at the shifting lever end.
  • Page 25 INSTALLATION Installation of the shifting cable Screw in the wire end hooking cap as Wire end hooking cap shown in the illustration until it stops. Unit cover Main lever If it is turned any further, it will damage the screw thread in the cover. Tightening torque In addition, the unit cover may become bent, which may cause an obstruction...
  • Page 26 INSTALLATION Installation of the shifting cable Cassette joint end Install the rubber cover and rubber Rubber bellows bellows to the outer casing holder unit. Outer casing holder unit Rubber cover Wipe away any grease which may be on Rubber bellows the inner cable and, while holding the Outer casing holder unit end of the rubber bellows, pass the inner...
  • Page 27 INSTALLATION Installation of the shifting cable After checking that the end of the outer Inner cable fixing bolt unit casing is sitting securely in the cable Inner cable fixing nut adjustment barrel of the shifting lever, Inner cable fixing washer (Black) attach the inner cable fixing bolt unit to Inner cable fixing bolt (Black) the inner cable.
  • Page 28 INSTALLATION Installation of the shifting cable Turn the cable 60˚ counterclockwise and Hook attach it to the hook. Set the inner cable in the pulley as Rubber bellows shown in the illustration and, while Outer casing holder unit holding the rubber cover, insert the Rubber cover rubber bellows of the inner cable into Inner cable...
  • Page 29 INSTALLATION Installation of the shifting cable Disconnecting the shifting cable when removing the rear wheel from the frame Disconnect the cable from the cassette Cassette joint joint when removing the rear wheel from the frame. Set the shifting lever to 11 . Press the lever of the pulley clockwise to Pulley lever loosen the inner cable.

  • Page 30: Adjustment

    ADJUSTMENT...

  • Page 31: Adjusting The Cassette Joint

    ADJUSTMENT Adjusting the cassette joint ADJUSTMENT „ Adjusting the cassette joint For internal 8-speed Yellow setting lines Change the shifting lever setting from 8 to 4 . Cable adjustment barrel Check to be sure that the yellow setting lines on the cassette joint bracket and TECH TIPS pulley are aligned at this time.
  • Page 32 ADJUSTMENT Adjusting the cassette joint After adjusting the cassette joint, cut off Inner end cap the excess length of inner cable. Then install the inner end cap. 15 – 20 mm...
  • Page 33 ADJUSTMENT Adjusting the cassette joint For internal 11-speed Yellow setting lines Set the shifting lever from 11 to 6 . Check to be sure that the yellow setting Cable adjustment barrel lines on the cassette joint bracket and pulley are aligned at this time. TECH TIPS If the yellow setting lines are not aligned, turn the cable adjustment barrel...

  • Page 34: Maintenance

    MAINTENANCE...

  • Page 35: Replacement And Assembly Of The Indicator Unit

    MAINTENANCE Replacement and assembly of the indicator unit MAINTENANCE „ Replacement and assembly of the indicator unit Disassembly and assembly should only be carried out when removing and replacing the indicator unit. For internal 8-speed Removal Operate the release lever 7 times or Release lever more to set it to 8 .
  • Page 36 MAINTENANCE Replacement and assembly of the indicator unit Remove the indicator unit as shown in Indicator unit the illustration.
  • Page 37 MAINTENANCE Replacement and assembly of the indicator unit Installation Check that the needle of the indicator is Indicator unit on the left side ( 8 position), and then Pin of change plate install the indicator unit so that it is Hole in winder unit ( 8 position) facing straight upward.
  • Page 38 MAINTENANCE Replacement and assembly of the indicator unit For internal 11-speed Removal Operate the release lever 10 times or Release lever more to set it to 11 . Cover fixing screws Indicator unit Loosen and remove the three cover fixing screws which are securing the indicator unit.

  • Page 39: For Internal 8-Speed (Oil Maintenance Kit: Y00298010)

    (once about every 5,000 km if the bicycle is used very frequently). It is also recommended that you use the Shimano internal hub grease or lubrication kit when carrying out maintenance. If the special grease or lubrication kit is not used, problems such as gear shifting malfunction may occur.
  • Page 40 MAINTENANCE For internal 8-speed (oil maintenance kit: Y00298010) Remove the internal unit from the oil. Let the excess oil drain off for approximately 60 seconds. After lubrication is complete, reassemble TECH TIPS by following the usual procedure. <Maintenance oil> • The maintenance oil is reusable.

  • Page 41: In The Case Of 11-Speed Internal Geared Hub (Oil Maintenance Kit: Y13098023)

    • To maintain product performance, oil should be changed after the first 1,000 km from start of use of the product, and once every 2 years thereafter (after every 5,000 km if bicycle is ridden frequently). • When performing maintenance, use only Shimano SG-S700 OIL. If SG-S700 OIL is not used, problems such as an oil leakage and gear shifting malfunction may occur.
  • Page 42 MAINTENANCE In the case of 11-speed internal geared hub (Oil maintenance kit: Y13098023) Internal geared hub: Oil replacement Using a stand, etc., enable the rear wheel to turn while performing work. Draining out the old oil Rotate the wheel slowly until the oil port Oil port is facing up.
  • Page 43 MAINTENANCE In the case of 11-speed internal geared hub (Oil maintenance kit: Y13098023) Attach the bleed nipple with tube Hub shell attached to the hub shell. Tube 10mm spanner Bleed nipple Tightening torque 1 - 3 N·m TECH TIPS Check that the O-ring is properly installed on the bleed nipple.
  • Page 44 MAINTENANCE In the case of 11-speed internal geared hub (Oil maintenance kit: Y13098023) Pull the piston out slowly to draw out Piston the oil inside the hub shell. NOTE If the piston is pulled out quickly, air is likely to be mixed in. NOTE Rotate the wheel slowly until the oil port is facing up.
  • Page 45 MAINTENANCE In the case of 11-speed internal geared hub (Oil maintenance kit: Y13098023) Cleaning the inside Tightening torque Attach the bleed nipple to the hub shell. 1 - 3 N·m Suck 25ml of new oil into the syringe and connect it firmly to the tube. TECH TIPS If the syringe or tube becomes dirty when removing old oil or cleaning the inside of the...
  • Page 46 MAINTENANCE In the case of 11-speed internal geared hub (Oil maintenance kit: Y13098023) While performing gear-change operations, turn the pedals to turn the wheel for about 1 minute. Keep the wheel still without rotating for about 1 minute. Remove the oil from inside by following the procedures in Draining out the old oil above. Injecting new oil Inject 25ml of new oil into the hub by following steps Cleaning the inside 1 - 5 above.
  • Page 47 Please note: specifications are subject to change for improvement without notice. (English) © Feb. 2017 by Shimano Inc. ITP...

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