Shimano ST-6510 Service Instructions Manual

Shimano ST-6510 Service Instructions Manual

Ultegra series shifter

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Technical Service Instructions
ST-6510
ST-5500-CA
ST-5510
ST-R600

General Safety Information

WARNING
• Obtain, read and carefully service instructions when installing
parts. A loose, worn, or damaged parts may cause injury to
the rider.
We strongly recommend that only genuine Shimano
replacement parts be used.
• Read these Technical Service Instructions carefully, and keep
them in a safe place for later reference.
Note
• Operation of the levers related to gear shifting should be made
only when the front chainwheel is turning.
• For smooth operation, always be sure to use the specified
outer casing and the bottom bracket cable guide.
• Grease the inner cable and the inside of the outer casing
before use to ensure that they slide properly.
• Because the high cable resistance of a frame with internal
cable routing would impair the SIS function, this type of frame
should not be used.
• The end of the outer casing which has the aluminum
cap should be at the derailleur side.
Derailleur side
Aluminum cap
• The cycle computers shown in the table below are compatible.
Meter unit
SC-6500 / SC-6501 / SC-M500
Bracket sensor unit
SM-6500
*1
The bracket cover must be replaced.
(
ST-6510 ---> Replace with bracket cover for ST-6501.
ST-5500-CA ---> Replace with ST-5500-C.
• Read the service instructions for the cycle computer also.
• Parts are not guaranteed against natural wear or deterioration
resulting from normal use.
• For maximum performance we highly recommend Shimano
lubricants and maintenance products.
• For any questions regarding methods of installation,
adjustment, maintenance or operation, please contact a
professional bicycle dealer.
SI-6C80D
Shimano
Total Integration
4-mm cap
Plastic cap or 4-mm cap
*1
/ SM-6500-RS / SM-6501
)
In order to realize the best performance, we recommend that
the following combination be used.
Series
Shifting lever
Outer casing
Gears
Front derailleur
Front chainwheel
Bottom bracket
Rear derailleur
Freehub
Cassette sprocket
Chain
Bottom bracket cable guide
Series
Shifting lever
ST-5500-CA / ST-5510 / ST-R600
Outer casing
Gears
Front derailleur
FD-5500 / FD-5501
Front chainwheel
FC-5501 / FC-5502
Bottom bracket
Rear derailleur
Freehub
Cassette sprocket
Chain
Bottom bracket cable guide
ULTEGRA
ST-6510 / ST-R600
SP40
18
27
FD-6500
FD-6503
FC-6500
FC-6503
BB-6500
RD-6500
RD-6500-GS
FH-6500
CS-6500
CN-HG93 / CN-7701
SM-SP17
SHIMANO 105
SP40
18
27
FD-5503 / FD-5504
FC-5504 / FC-5505
BB-5500
RD-5500 /
RD-5500-GS /
RD-5501
RD-5501-GS
FH-5500 / FH-5501
CS-HG70-9
CN-HG73
SM-SP17
t

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Table of Contents
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Summary of Contents for Shimano ST-6510

  • Page 1 Cassette sprocket CS-HG70-9 The bracket cover must be replaced. Chain CN-HG73 ST-6510 ---> Replace with bracket cover for ST-6501. Bottom bracket cable guide SM-SP17 ST-5500-CA ---> Replace with ST-5500-C. • Read the service instructions for the cycle computer also. • Parts are not guaranteed against natural wear or deterioration resulting from normal use.
  • Page 2 Operation Rear Front Lever : Shifts from smaller to larger rear sprocket. : Shifts from larger to smaller rear sprocket. Lever Lever a : Shifts from smaller to larger chainring. Lever b : Shifts from larger to smaller chainring. Lever Lever All levers return to the starting position when released.
  • Page 3 Operation of front derailleur levers Operation of front derailleur levers (FD-6500 / FD-5500 / FD-5501) (FD-6503 / FD-5503 / FD-5504) • Lever : Shifts from smaller to larger front chainring. • Lever : Shifts from smaller to larger front chainring. Lever Lever lever...
  • Page 4 Installation Installation to the handlebar Bracket cover Secure the assembly with the installation nut on the outside of the bracket. Pull the bracket cover back and use a 5 mm Allen 5 mm Allen key key to tighten the bolt. Installation nut Tightening torque: 6 - 8 N·m {50 - 70 in.
  • Page 5 Installing the shifting cable Cable used • Inner cable (stainless steel) 1.2 mm ➀ • SP40 sealed outer casing ( 4 mm SP40 SEALED ➁ 4 mm • SP40 outer casing ( SP40 ➁ ➀ Wire lead Inserting the inner cable Insert the inner cable into the outer casing from the end with the marking on it.
  • Page 6 • Rear lever • Front lever Push lever at least 8 times Push lever at least to make sure the mechanism two - three times is in top gear before installing. Lever Lever before installing. Operate at Operate at least 2 - 3 times least 8 times Pull the brake lever Depress the brake lever, and then...
  • Page 7 Maintenance Bracket and lever disassembly Remove the sensor cap, Sensor cap and the use a 2 mm Allen key to remove the lever stud set screw on the bottom of the bracket. Lever stud set screw 2 mm Allen key Insert a 2.5 mm Allen key or similar tool into the lever stud hole, and tap it gently with a plastic mallet to push out the lever stud.
  • Page 8 Disassemble as shown. Do not disassemble any futher as reassembly may not be possible. • Be sure to regrease. Grease Assembling the bracket and lever Put the cable hook in to the bearing member, and set the return spring. Set the end of the spring in the hole in the bearing Cable hook member.
  • Page 9 One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai, Osaka 590-8577, Japan Please note: specifications are subject to change for improvement without notice. (English) © Jan. 2003 by Shimano Inc. XBC SZK Printed in Japan.

This manual is also suitable for:

St-5500-caSt-5510St-r600

Table of Contents