Shimano DURA-ACE FC-R9100 Dealer's Manual

Shimano DURA-ACE FC-R9100 Dealer's Manual

Front chainwheel
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(English)
ROAD
City Touring/
Comfort Bike
DURA-ACE
FC-R9100
ULTEGRA
FC-R8000
105
FC-R7000
Bottom bracket
BB-R9100
SM-BBR60
SM-BB92-41B
SM-BB72-41B
Front Chainwheel
MTB
URBAN SPORT
Dealer's Manual
Trekking
E-BIKE
DM-RAFC001-03

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Table of Contents
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Summary of Contents for Shimano DURA-ACE FC-R9100

  • Page 1 (English) DM-RAFC001-03 Dealer's Manual ROAD Trekking City Touring/ URBAN SPORT E-BIKE Comfort Bike Front Chainwheel DURA-ACE FC-R9100 ULTEGRA FC-R8000 FC-R7000 Bottom bracket BB-R9100 SM-BBR60 SM-BB92-41B SM-BB72-41B...
  • Page 2: Table Of Contents

    CONTENTS IMPORTANT NOTICE ....................3 TO ENSURE SAFETY ....................4 LIST OF TOOLS TO BE USED .................. 8 BB-R9100 ...............................8 SM-BBR60 ..............................8 SM-BB92-41B/SM-BB72-41B .........................9 INSTALLATION ..................... 11 Threaded bottom bracket (HOLLOWTECH II) ...................11 PRESS-FIT BB ...............................14 Installation of the crank ..........................17 MAINTENANCE ....................
  • Page 3: Important Notice

    • Do not disassemble or modify the product other than as stated in the information contained in this dealer's manual. • All dealer's manuals and instruction manuals can be viewed on-line on our website (http://si.shimano.com). • Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer.
  • Page 4: To Ensure Safety

    • Be sure to follow the instructions provided in the manuals when installing the product. It is recommended to use genuine Shimano parts only. If parts such as bolts and nuts become loose or damaged, the bicycle may suddenly fall over, which may cause serious injury.
  • Page 5 • This product is not warranted against damage resulting from improper use, such as jumping while riding or if the bicycle falls over, except if such malfunctions are caused by manufacturing methods. • Products are not guaranteed against natural wear and deterioration from normal use and aging. • For maximum performance we highly recommend Shimano lubricants and maintenance products.
  • Page 6 TO ENSURE SAFETY For Installation to the Bicycle, and Maintenance: • When installing the pedals, apply a small amount of grease to the threads to prevent the pedals from sticking. Use a torque wrench to securely tighten the pedals. Tightening torque: 35 - 55 N·m. The right-hand crank arm has a right-hand thread, and the left-hand crank arm has a left-hand thread. •...
  • Page 7: List Of Tools To Be Used

    LIST OF TOOLS TO BE USED...
  • Page 8 LIST OF TOOLS TO BE USED LIST OF TOOLS TO BE USED The following tools are needed for installation, adjustment, and maintenance purposes. Tool Tool Tool 5 mm hexagon wrench 17 mm spanner Hexalobular[#30] 8 mm hexagon wrench Plastic mallet TL-FC16/TL-FC18 The tools required for installing and removing the bottom bracket differ by model.
  • Page 9: Sm-Bb92-41B/Sm-Bb72-41B

    LIST OF TOOLS TO BE USED „ SM-BB92-41B/SM-BB72-41B Tool Tool TL-BB12 TL-BB13...
  • Page 10 INSTALLATION...
  • Page 11: Bb-R9100

    INSTALLATION Threaded bottom bracket (HOLLOWTECH II) INSTALLATION „ Threaded bottom bracket (HOLLOWTECH II) List of tool combinations Use the tools in the correct combination. BB-R9100 NOTE TL-FC24&TL-FC32 TL-FC24&TL-FC33 • For an impact wrench, use TL-FC34 for BB-R9100. Use TL-FC37 for SM-BBR60. Using other tools may damage the tool.
  • Page 12 INSTALLATION Threaded bottom bracket (HOLLOWTECH II) SM-BBR60 TL-FC25 & TL-FC32 TL-FC25 & TL-FC33 TL-FC25 TL-FC32 TL-FC33 TL-FC25 TL-FC25 & TL-FC36 TL-FC37 TL-FC25 TL-FC36...
  • Page 13 Threaded bottom bracket (HOLLOWTECH II) Installation to the bottom bracket shell Grease the left and right hand adapters Inner cover and use the Shimano original tool to Right hand adapter install the right hand adapter of the (counterclockwise thread) bottom bracket, the inner cover and the (Clockwise thread (right-hand left hand adapter of the bottom bracket.
  • Page 14: Press-Fit Bb

    INSTALLATION PRESS-FIT BB „ PRESS-FIT BB Adapter Left hand adapter Inner cover Right hand adapter Bottom bracket shell width Assembly example NOTE Use for a bottom bracket shell width of 86.5 mm. • If the frame has openings inside the bottom bracket shell, it should be installed Use the inner cover.
  • Page 15 INSTALLATION PRESS-FIT BB Installation to the bottom bracket shell Insert the bottom bracket into the bottom bracket shell. Insert the Shimano original tool into the TL-BB12 bottom bracket. Press fit the bottom bracket by 8 mm hexagon wrench tightening with a spanner while making...
  • Page 16 INSTALLATION PRESS-FIT BB Removal from the bottom bracket shell Insert the Shimano original tool into the TL-BB13 bottom bracket. As shown in the illustration, hold down TECH TIPS the flap with your fingers and push it in from the opposite side.
  • Page 17: Installation Of The Crank

    Wide groove area (axle) crank arm unit where the groove is wide. Applying grease Premium grease (Y-04110000) Use the Shimano original tool to tighten TL-FC16/FC18 the cap. Applying grease Premium grease (Y-04110000) Tightening torque 0.7 - 1.5 N·m...
  • Page 18 INSTALLATION Installation of the crank Push in the stopper plate and check that Plate pin the plate pin is securely in place, and Stopper plate then tighten the bolt of the left crank Left crank arm arm. Tighten both bolts equally to the Tightening torque specified tightening torque (12 - 14 N·m).
  • Page 19: Maintenance

    MAINTENANCE...
  • Page 20: Replacing Chainrings

    • Gear shifting performance will be reduced if the installation positions of the chainrings are incorrect. Be sure to install the chainrings in the correct positions. • Use the correct combination of genuine Shimano bolts, chainrings and crank arm, otherwise the large chainring may become damaged by the bolts.
  • Page 21 Please note: specifications are subject to change for improvement without notice. (English) © Oct. 2017 by Shimano Inc. ITP...

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