Related Manuals for Shimano SC-EN600
Summary of Contents for Shimano SC-EN600
- Page 1 (English) DM-SCSW002-00 Dealer's Manual ROAD Trekking City Touring/ URBAN SPORT E-BIKE Comfort Bike Cycle Computer and Switch Unit Parts (Gen.2) Non Series SC-EN600 SC-EN610 SC-EN500 SW-EN600-L SW-EN600-R SW-M8150...
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Page 2: Table Of Contents
TO ENSURE SAFETY..................4 Booklet structure .................... 7 List of tools to be used ................... 9 Installation/removal ..................10 SHIMANO STEPS battery management systems and compatibility ....10 Electric wires.......................10 Installing the cycle computer ................17 Installing the switch unit ...................26 Wiring around the cockpit (clamp band type cycle computer).......33 Wiring around the cockpit (switch unit integrated type cycle computer) ..37... -
Page 3: Important Notice
All manuals and technical documents are accessible online at https://si.shimano.com For consumers who do not have easy access to the internet, please contact a SHIMANO distributor or any of the SHIMANO offices to obtain a hardcopy of the user's manual. -
Page 4: To Ensure Safety
Be sure to follow the instructions provided in the manuals when installing the product. Only use SHIMANO genuine parts. If a component or replacement part is incorrectly assembled or adjusted, it can lead to component failure and cause the rider to lose control and crash. - Page 5 For any questions regarding methods of installation and maintenance, please contact your place of purchase. Contact the place of purchase for updates of the component software. The most up-to-date information is available on the SHIMANO website. For details, refer to the “ Introduction ”...
- Page 6 TO ENSURE SAFETY The actual product may differ from the illustration because this manual is intended mainly to explain the procedures for using the product.
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Page 7: Booklet Structure
Booklet structure Booklet structure User's manual SHIMANO STEPS series user's manuals are split among several booklets, as described below. The latest manuals are available on our website ( https://si.shimano.com Name Details SHIMANO STEPS User's Manual This is the basic manual for the SHIMANO STEPS series. It contains the... - Page 8 Booklet structure Name Details SHIMANO STEPS Dealer's Manual This is the basic manual for the SHIMANO STEPS series. Overall wiring diagram Overall flow of operations for installing the SHIMANO STEPS components to an assist bicycle Installation / removal and maintenance of the drive unit area...
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Page 9: List Of Tools To Be Used
List of tools to be used List of tools to be used The following tools are needed for installation/removal, adjustment, and maintenance purposes. Tool TL-EW02 TL-EW300 Cross head screwdriver [#2] 2 mm hexagon wrench 2.5 mm hexagon wrench 3 mm hexagon wrench 4 mm hexagon wrench... -
Page 10: Installation/Removal
This manual only describes products compatible with Gen.2. With some exceptions, first-generation and Gen.2 products of SHIMANO STEPS components are not compatible with each other. For details, refer to the compatibility information on the SHIMANO product website ( https://productinfo.shimano.com/#/com The Gen.2 battery and compatible battery mount are marked “Gen.2” as indicated in the figure. - Page 11 EW-AD305 ” section. The SHIMANO original tool used for installation/removal and the accessories used for wiring differ for the EW-SD300 and EW-SD50. Be sure to use a compatible product. EW-CL300-S is marked with a groove in order to differentiate it from EW-CL300-M.
- Page 12 Electric wire (EW-SD50) Connecting/disconnecting the electric wires Be sure to use the SHIMANO original tool to remove and insert electric wires. When connecting and disconnecting electric wires, do not forcibly bend the plug part. It may result in a poor connection.
- Page 13 Installation/removal Electric wires Set the plug of the electric wire to the TL-EW300. If there is an alignment tab on the plug of the electric wire, check the shape of the E-TUBE port you are trying to connect to, and set it aligned with the alignment tab. Without alignment tab on plug Groove Guide...
- Page 14 Installation/removal Electric wires Insert the plug on the electric wire into the E-TUBE port. Push it straight in until you feel a click. Plug E-TUBE port When connecting the EW-SD300, the method below can also be used.
- Page 15 Installation/removal Electric wires Removing the electric wire (EW-SD300) Remove the electric wire. Insert the TL-EW300 into the groove on the plug part of the electric wire. Disconnect the electric wire from the E-TUBE port. * As shown in the figure, use part (A) of the TL-EW300 as a fulcrum, move the tool like a lever, then disconnect the plug part.
- Page 16 Electric wires Set the plug of the electric wire to the TL-EW02. If there is an alignment tab on the plug of the electric wire, set it aligned with the groove on the SHIMANO original tool. Without alignment tab on plug With alignment tab on plug Insert the plug on the electric wire into the E-TUBE port.
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Page 17: Installing The Cycle Computer
For model: SC-EN600 Installation to the handlebar SC-EN600 can be installed to Ø35.0 and Ø31.8 handlebars. Pass the cycle computer's clamp band around the handlebar. Insert it from the right side of the handlebar and install it near the right side of the stem. - Page 18 Install it with the SHIMANO logo on the right when facing the front of the bicycle, and secure it from the rear.
- Page 19 Installation/removal Installing the cycle computer Switch unit integrated type cycle computer For model: SC-EN500 It can be installed to Ø22.2 handlebars. Pass the cycle computer's clamp band around the handlebar. Insert it from the left side of the handlebar and install it near the handle grip to enable easy operations of the switch part.
- Page 20 Installation/removal Installing the cycle computer Adjust the installation angle, and secure the cycle computer to the handlebar. 30° 15° 0.8 N·m Front Clamp screw Bracket installation type cycle computer For model: SC-EN610 The bracket used to secure the cycle computer to the handlebar, and the cycle computer itself are separate parts. Installation layout A bracket installation type cycle computer can be installed to the handlebar with layouts like those indicated in the figures.
- Page 21 Installation/removal Installing the cycle computer Using the installation layout with the cycle computer installed on the front of the handlebar is recommended for bicycles with drop handlebars. Installing the bracket and cycle computer Check the diameter of the handlebar to determine whether an adapter is needed. Install the bracket that supports the cycle computer in the position shown in the figure below.
- Page 22 Installation/removal Installing the cycle computer Temporarily install the bracket. Push the clamp area open, then install the bracket to the center of the handlebar. Temporarily attach the clamp screw. Handlebar Clamp screw Bracket (Temporary) Adapter Install the cycle computer to the bracket. Slide the cycle computer and install it to the bracket.
- Page 23 Installation/removal Installing the cycle computer Secure the cycle computer to the bracket if necessary. If the cycle computer will not be secured to the bracket, this step is not necessary. Stand the cycle computer and bracket up on the stem (as though you are turning the cycle computer around).
- Page 24 Installation/removal Installing the cycle computer Adjusting the installation angle Adjust the installation angle of the cycle computer. Loosen the angle adjustment screw. After adjusting the angle of the cycle computer to make it easier to see while riding, tighten the angle adjustment screw.
- Page 25 Installation/removal Installing the cycle computer Remove the cycle computer from the bracket. Slide the cycle computer to the front while pushing the bracket lever down to remove it. Lever...
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Page 26: Installing The Switch Unit
Installation/removal Installing the switch unit Installing the switch unit Install the assist switch and shift switch (for electronic gear shifting) to the handlebar. When installing parts onto a carbon frame/handlebar, confirm the recommended tightening torque with the carbon frame or handlebar manufacturer. This will prevent damage to the frame/handlebar due to over-torquing or inadequate securing of the components. - Page 27 Installation/removal Installing the switch unit Adjust the installation angles of lever X and lever Y as required. Loosen the fixing screws. Adjust the installation angles of lever X and lever Y. Tighten the fixing screws. Lever X Lever Y Fixing screw 2 N·m Set the rubber cover over the electric wire.
- Page 28 Installing the switch unit I-SPEC EV For information on brake levers that can be installed, check the compatibility information ( https://productinfo.shimano.com/#/com Open the clamp band of the brake lever. Loosen the fixing screw. Press the recessed area of the clamp band with a tool such as a 2 mm hexagon wrench to disengage the safety latch.
- Page 29 Installation/removal Installing the switch unit Pull an O-ring to the clamp band side as shown in the figure. Fixing screw O-ring Attach the brake lever to the handlebar. Fixing screw 4 - 6 N·m...
- Page 30 Installation/removal Installing the switch unit Adjust the position of the switch unit. Slide the switch unit horizontally and vertically to adjust it. If it is difficult to slide, loosen the unit position adjustment bolt. To remove the switch unit, loosen the unit position adjustment bolt while pulling the main body of the switch unit away from the brake lever.
- Page 31 Installation/removal Installing the switch unit Adjust the installation angles of lever X and lever Y as required. Loosen the fixing screws. Adjust the installation angles of lever X and lever Y. Tighten the fixing screws. Lever X Lever Y Fixing screw 2 N·m Set the rubber cover over the electric wire.
- Page 32 Installation/removal Installing the switch unit 3-switch type switch unit For models: SW-EN600-L, SW-EN600-R The 3-switch type switch unit can be installed to a Ø22.2 handlebar. This section explains the installation method when wiring from the switch unit along the handlebar on the outside. Connect the electric wire.
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Page 33: Wiring Around The Cockpit (Clamp Band Type Cycle Computer)
Combine the I-SPEC EV brake lever as indicated in the figure when performing installation. Wiring around the cockpit (clamp band type cycle computer) For model: SC-EN600 As an example, this section explains how to connect two switch units. Be sure to attach dummy plugs to any unused E-TUBE ports. - Page 34 Prepare to wire to the drive unit. Refer to the “ SHIMANO STEPS Dealer's Manual ” when directly connecting to a drive unit. When connecting to a satellite system ON/OFF switch, refer to the “ SHIMANO STEPS Special Battery Parts Dealer's Manual .”...
- Page 35 Installation/removal Wiring around the cockpit (clamp band type cycle computer) Example: Routing the electric wire Use cord bands and a cord clip to organize the wiring around the cockpit. When using cord bands Secure the switch unit's electric wire. Determine the locations of the cord bands, then secure the electric wire in place along the handlebar so that there is no slack.
- Page 36 Installation/removal Wiring around the cockpit (clamp band type cycle computer) When using cord bands and a cord clip Secure the switch unit's electric wire. Determine the locations of the cord bands, then secure the electric wire in place along the handlebar so that there is no slack.
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Page 37: Wiring Around The Cockpit (Switch Unit Integrated Type Cycle Computer)
Installation/removal Wiring around the cockpit (switch unit integrated type cycle computer) Connect the electric wire to the E-TUBE port of the cycle computer. Wrap any slack around the portion of the handlebar between the cycle computer and stem prior to connecting. - Page 38 Refer to the “ SHIMANO STEPS Dealer's Manual ” when directly connecting to a drive unit. When connecting to a satellite system ON/OFF switch, refer to the “ SHIMANO STEPS Special Battery Parts Dealer's Manual .” Example: Routing the electric wire When using cord bands, the electric wire connected to the cycle computer can be secured along the handlebar.
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Page 39: Wiring Around The Cockpit (Bracket Installation Type Cycle Computer)
Installation/removal Wiring around the cockpit (bracket installation type cycle computer) Handlebar Cycle computer Cord band EW-CB300 (EW-SD300 type) Wiring around the cockpit (bracket installation type cycle computer) For model: SC-EN610 As an example, this section explains how to connect two switch units. Be sure to attach dummy plugs to any unused E-TUBE ports. - Page 40 Prepare to wire to the drive unit. Refer to the “ SHIMANO STEPS Dealer's Manual ” when directly connecting to a drive unit. When connecting to a satellite system ON/OFF switch, refer to the “ SHIMANO STEPS Special Battery Parts Dealer's Manual .”...
- Page 41 Installation/removal Wiring around the cockpit (bracket installation type cycle computer) Example: Routing the electric wire Use cord bands and a cord clip to organize the wiring around the cockpit. When using cord bands Secure the switch unit's electric wire. Determine the locations of the cord bands, then secure the electric wire in place along the handlebar so that there is no slack.
- Page 42 Installation/removal Wiring around the cockpit (bracket installation type cycle computer) When using cord bands and a cord clip Secure the switch unit's electric wire. Determine the locations of the cord bands, then secure the electric wire in place along the handlebar so that there is no slack.
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Page 43: Wiring Around The Cockpit (Other Cases)
Installation/removal Wiring around the cockpit (other cases) Connect the electric wire to the E-TUBE port on the bracket. Wrap any slack around the portion of the handlebar between the cycle computer and stem prior to connecting. Wiring around the cockpit (other cases) A cockpit configuration such as the following may be used, depending on the bicycle. - Page 44 Installation/removal Wiring around the cockpit (other cases) Right switch Satellite system ON/OFF switch To drive unit * For details on the satellite system ON/OFF switch, refer to the “ SHIMANO STEPS Special Battery Parts Dealer's Manual .”...
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Page 45: Connection And Communication With Devices
STEPS components, the SHIMANO STEPS logo or E-TUBE is displayed on the screen of the cycle computer. The PC linkage device is needed to connect SHIMANO STEPS to a PC. Junction [B] will be needed in the following situations: When there are no free E-TUBE ports on the cycle computer... -
Page 46: Connection With All Shimano Steps Components
Connection with all SHIMANO STEPS components Connection with all SHIMANO STEPS components To connect all SHIMANO STEPS components installed to the assist bicycle, connect the cycle computer to the PC. Clamp band type cycle computer Refer to the figure when connecting. -
Page 47: Single Component Connection
If the left switch of a bicycle without a cycle computer is the SW-EN600-L, the SW-EN600-L can be connected to the part of the cycle computer indicated in the figure to connect with the SHIMANO STEPS components of the entire bicycle. -
Page 48: Drive Unit Setting Backup Function
(EW-AD305) to connect the wire to the EW-SD300. The EW-SD300 type PC link cable can be purchased as a service part. Refer to the “ SHIMANO STEPS Dealer's Manual ” for information on the E-TUBE ports of the drive unit. Drive unit setting backup function To check the drive unit settings backed up to the cycle computer, export a PDF report from the E-TUBE PROJECT [Unit log acquisition] menu. -
Page 49: Maintenance
Maintenance Replacing the clamp band Maintenance Replacing the clamp band For models: SC-EN600, SC-EN500 Replace the clamp band of a clamp band type or switch unit integrated type cycle computer. Remove the case fixing screw. Clamp band type cycle computer... -
Page 50: Gear Shifting Adjustment With The Electronic Gear Shifting Unit [Adjust]
Maintenance Gear shifting adjustment with the electronic gear shifting unit [Adjust] Replace the clamp band. Remove the clamp band, and install a new clamp band. Switch unit integrated type cycle computer Switch unit integrated type cycle Fixing screw computer 0.6 N·m Clamp band Clamp band... - Page 51 Maintenance Gear shifting adjustment with the electronic gear shifting unit [Adjust] Mount the bicycle to a maintenance stand or otherwise secure it in place so that the rear wheel can be spun freely. The adjustment range of [Adjust] differs depending on the shifting unit and gear position, as shown below.
- Page 52 Maintenance Gear shifting adjustment with the electronic gear shifting unit [Adjust] Notation Operation <F> Indicates an operation for pressing the function button. <↑> Indicates an operation for pressing the switch-X of the assist switch or switch unit integrated type cycle computer. <↓>...
- Page 53 Switch unit integrated type cycle computer example cycle computer example (SC-EN500) (SC-EN600) Adjusting when the setting value is [0] Adjust the setting value one step at a time with [0] as the reference value. <▲><▼> (adjust the setting value by one step)
- Page 54 The adjustment value is set and the screen returns to the basic screen. Clamp band type Switch unit integrated type cycle computer example cycle computer example (SC-EN500) (SC-EN600) Try gear shifting operations. Press < >< > while turning the crank to perform gear shifting, and confirm that the adjustment has ▲...
- Page 55 Clamp band type cycle computer example Switch unit integrated type cycle computer example (SC-EN500) (SC-EN600) If the symptom is worse Change the adjustment value two steps in the opposite direction (positive or negative) as the change that was just made.
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Page 56: Time Settings
▲ ▼ Clamp band type Switch unit integrated type cycle computer example cycle computer example (SC-EN600) (SC-EN500) Try gear shifting operations. Press < >< > while turning the crank to perform gear shifting, and confirm that the adjustment has ▲... -
Page 57: Troubleshooting
Troubleshooting Troubleshooting For details on error/warning codes displayed on the cycle computer, check the latest versions below: https://si.shimano.com/iER/STP0A The FAQ for SHIMANO STEPS can also be accessed with the following: https://si.shimano.com/iFAQ/STP0A... - Page 58 Please note: specifications are subject to change for improvement without notice. (English) © May 2022 by SHIMANO INC. ITP...